Line breakage prevention detection equipment for irradiation machine
By installing pneumatic wire clamps and detection components in the irradiator, the wire status can be monitored in real time, solving the problem of wire disorder caused by wire payout or wire breakage, ensuring production stability and equipment safety.
Patent Information
- Application Number
- CN202422069158.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-08-26
AI Technical Summary
During the irradiation machine processing, the wire rotates at high speed due to the completion of wire payout or sudden wire breakage, resulting in wire disorder at the wire storage rack, affecting production efficiency and product quality, and may damage the titanium mold of the irradiation machine.
A pneumatic wire clamp is set between the wire pay-off assembly and the wire storage assembly, and is equipped with a detection assembly and a control system to monitor the wire status in real time. The pneumatic wire clamp is used to clamp or loosen the wire to avoid high-speed rotation due to completion of pay-off or wire breakage.
It effectively avoids wire tangling and damage to the titanium mold of the irradiation machine, and improves production efficiency and product quality.
Smart Images
Figure CN223333537U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of cable processing technology, and in particular to an anti-breakage detection device for an irradiation machine. Background Art
[0002] Irradiation is a chemical process that uses radiation from radioactive elements to alter molecular structure. Irradiation processing differs from traditional mechanical and thermal processing techniques in that it utilizes the strong penetrating power of radiation released by a radioactive source, allowing it to penetrate deep into the material for processing. However, in existing irradiation processes, the wire must be tensioned before irradiation. Therefore, if the wire at the payoff assembly is fully paid out or suddenly breaks, the taut wire will rotate at high speed in the wire storage rack, causing tangled wire in the rack, impacting production line efficiency and product quality. Furthermore, the rapidly rotating wire ends can collide with the titanium mold in the irradiator's accelerator, causing unnecessary damage. Utility Model Content
[0003] In order to solve the above technical problems, the present application provides an irradiation machine anti-wire breakage detection device, including a wire pay-out assembly, a wire storage assembly, a wire lead assembly and a wire take-up assembly are arranged in sequence along the conveying direction of the wire pay-out assembly, an irradiation assembly for irradiating wires is arranged above the wire lead assembly, a pneumatic wire clamp for the wires to pass through is arranged between the wire pay-out assembly and the wire storage assembly, and a detection assembly for detecting wire breakage is arranged on the side of the pneumatic wire clamp close to the wire pay-out assembly to enable the pneumatic wire clamp to clamp or loosen the wire, thereby preventing the wire from rotating at high speed due to the completion of wire pay-out or sudden wire breakage, resulting in the wire being scrapped and damaging the titanium mold of the irradiation machine.
[0004] Preferably, it further includes a control system, the detection component is electrically connected to the control component, and the control component is controlled and connected to the pneumatic wire clamp through an electromagnetic valve to achieve real-time monitoring of the wire pay-off status of the pay-off component.
[0005] Preferably, the pneumatic wire clamp includes a tube body, a wire hole is formed through the tube body, an inflatable bag is provided in the wire hole, and an air inlet connected to the inflatable bag is provided on the outer wall of the tube body. The control system controls the ventilation or deflation of the air inlet through a solenoid valve to allow the inflatable bag to clamp or loosen the wire in the wire hole, thereby achieving the goal of clamping the stalled wire due to the completion of wire payout or sudden breakage.
[0006] Preferably, the wire storage assembly includes a wire storage frame, a wire storage fixed wheel connected to the wire pay-off assembly, and a wire storage pulley slidably arranged on the wire storage frame. The wire storage pulley is used to cooperate with the wire storage fixed wheel to tighten and guide the wire, thereby guiding and conveying the wire in the wire pay-off assembly and pre-tensioning the wire.
[0007] Preferably, the drawing assembly includes a pair of drawing wheels connected to the wire storage assembly, and the pair of drawing wheels is used to guide the wire to cooperate with the irradiation assembly to perform an irradiation process on the wire, thereby guiding and limiting the wire to cooperate with the irradiation assembly to perform an irradiation process.
[0008] From the above, it can be seen that the application of the present application can obtain the following beneficial effects: the present application is through the wire-paying assembly, along the conveying direction of the wire-paying assembly, a wire storage assembly, a wire lead assembly and a wire take-up assembly are sequentially arranged, an irradiation assembly for irradiating wires is arranged above the wire lead assembly, a pneumatic wire clamp for the wire to pass through is arranged between the wire-paying assembly and the wire storage assembly, a detection assembly for detecting wire breakage is arranged on the side of the pneumatic wire clamp close to the wire-paying assembly, so that the pneumatic wire clamp can clamp or loosen the wire, by sequentially arranging the wire storage assembly, the wire lead assembly and the wire take-up assembly in the conveying direction of the wire-paying assembly, and arranging above the lead assembly With the irradiation component, the wire can be introduced into the area to be irradiated of the irradiation component, and then guided by the lead component to cooperate with the irradiation component to perform the irradiation process, and then the pneumatic wire clamp is arranged between the wire-paying component and the wire storage component, and a detection component is arranged on the side of the pneumatic wire clamp close to the wire-paying component, so that when the wire rotates at high speed due to the completion of wire-paying or sudden wire breakage, the wire condition at the wire-paying component is detected by the detection component, and then the pneumatic wire clamp is controlled by the detection component to clamp and fix the wire, so as to avoid the wire rotating at high speed due to the completion of wire-paying or sudden wire breakage, resulting in the scrapping of the wire and damage to the titanium mold of the irradiation machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] To more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for describing the embodiments of the present application or the prior art. Obviously, the drawings described below are only part of the embodiments of the present application. For those skilled in the art, other drawings can be derived from these drawings without inventive effort.
[0010] Figure 1 This is a working diagram of the anti-breakage detection device for the irradiation machine according to the embodiment of the present application;
[0011] Figure 2 This is a cross-sectional view of a pneumatic wire clamp according to an embodiment of the present application.
[0012] Reference numerals
[0013] 10. Pay-off assembly; 20. Wire storage assembly; 30. Lead-in assembly; 40. Wire take-up assembly; 50. Irradiation assembly; 11. Detection assembly; 12. Pneumatic wire clamp; 21. Wire storage rack; 22. Wire storage fixed wheel; 23. Wire storage pulley; 31. Lead-in and take-up wheels; 121. Tube body; 122. Wire hole; 123. Inflatable bag; 124. Air inlet. DETAILED DESCRIPTION
[0014] The following will be combined with the accompanying drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0015] Example
[0016] In order to solve the above technical problems, this embodiment provides an irradiation machine anti-breakage detection device, such as Figure 1 As shown, it includes a wire-paying assembly 10, a wire-storing assembly 20, a wire-leading assembly 30 and a wire-receiving assembly 40 are sequentially arranged along the conveying direction of the wire-paying assembly 10, an irradiation assembly 50 for irradiating the wire is arranged above the wire-leading assembly 30, a pneumatic wire clamp 12 for the wire to pass through is arranged between the wire-paying assembly 10 and the wire-storing assembly 20, a detection assembly 11 for detecting wire breakage is arranged on the side of the pneumatic wire clamp 12 close to the wire-paying assembly 10, so as to make the pneumatic wire clamp 12 clamp or loosen the wire, and the wire-storing assembly 20, the wire-leading assembly 30 and the wire-receiving assembly 40 are sequentially arranged in the conveying direction of the wire-paying assembly 10, and the irradiation assembly 50 is arranged above the lead assembly 40. , so that the wire can be guided and transported to the irradiation area of the irradiation component 50, and then guided by the lead component 30 to cooperate with the irradiation component 50 to perform the irradiation process, and then a pneumatic wire clamp 12 is provided between the wire pay-off component 10 and the wire storage component 20, and a detection component 11 is provided on the side of the pneumatic wire clamp 12 close to the wire pay-off component 10, so that when the wire rotates at high speed due to the completion of wire pay-off or sudden wire breakage, the wire condition at the wire pay-off component 10 is detected by the detection component 11, and then the pneumatic wire clamp 12 is controlled by the detection component 11 to clamp and fix the wire, so as to avoid the wire rotating at high speed due to the completion of wire pay-off or sudden wire breakage, resulting in the scrapping of the wire and damage to the titanium mold of the irradiation machine.
[0017] Specifically, the detection component 11 can be a capacitive sensor and also includes a control system. The detection component 11 is electrically connected to the control component, and the control component is controlled and connected to the pneumatic wire clamp 12 through an electromagnetic valve. By electrically connecting the detection component 11 to the control component, and controlling the connection between the control component and the pneumatic wire clamp 12 through an electromagnetic valve, when the detection component 11 detects that the wire at the pay-off component 10 is rotating at high speed due to completion of pay-off or sudden breakage, it can be fed back to the control component through the detection component 11, and then the control component drives the pneumatic wire clamp 12 through the electromagnetic valve to clamp the wire, thereby realizing real-time monitoring of the wire pay-off status at the pay-off component 10.
[0018] Further, such as Figure 2 As shown, the pneumatic wire clamp 12 includes a tube body 121, a wire hole 122 is opened through the tube body 121, an inflatable bag 123 is arranged in the wire hole 122, and an air inlet 124 connected to the inflatable bag 123 is opened on the outer wall of the tube body 121. The control system controls the ventilation or deflation of the air inlet 124 through the solenoid valve to make the inflatable bag 123 clamp or loosen the wire in the wire hole 122. By opening a wire hole 122 through the tube body 121, an inflatable bag 123 is arranged in the wire hole 122, and an air inlet 124 connected to the inflatable bag 123 is opened on the outer wall of the tube body 121. Port 124, when the wire rotates at high speed due to completion of paying out or sudden breakage, the detection component detects that the wire is broken, and the detection component feeds back a signal to the control system, which controls the solenoid valve to open through the control system, thereby conducting the air source connected to the solenoid valve, and then the air source ventilates to the air inlet 124, and ventilates to the air inlet 124 through the control system, thereby causing the inflatable bag 123 connected to the air inlet 124 to expand, thereby clamping and fixing the wire located at the wire hole 122 in the tube body 121 through the expanded inflatable bag 123, thereby achieving the goal of clamping the stalled wire due to completion of paying out or sudden breakage of the wire.
[0019] In the above scheme, the wire storage assembly 20 includes a wire storage frame 21, a wire storage fixed wheel 22 connected to the wire pay-off assembly 10, and a wire storage pulley 23 slidably arranged on the wire storage frame 21. The wire storage pulley 23 is used to cooperate with the wire storage fixed wheel 22 to tighten and guide the wire. By arranging the wire storage fixed wheel 22 connected to the wire pay-off assembly 10 and the sliding wire storage pulley 23 on the wire storage frame 21, the wire in the wire pay-off assembly 10 can be guided and transported by the wire storage fixed wheel 22 for storage, and then the wire at the wire storage fixed wheel 22 is wound onto the wire storage pulley 23, and then the center distance between the wire storage fixed wheel 22 and the wire storage pulley 23 can be increased by sliding the wire storage pulley 23 on the wire storage frame 21, thereby performing a pre-tensioning process on the wire wound on the wire storage wheel, realizing the guiding and conveying of the wire in the wire pay-off assembly 10, and performing a pre-tensioning process on the wire.
[0020] In order to cooperate with the irradiation component 50 to irradiate the wire, as a preferred embodiment, the drawing component 30 includes a drawing wheel pair 31 connected to the wire storage component 20, and the drawing wheel pair 31 is used to guide the wire to cooperate with the irradiation component 50 to perform the irradiation process on the wire. By providing the drawing wheel pair 31 connected to the wire storage component 20, the wire can be guided by the drawing wheel pair 31 and transported to the irradiation station to be irradiated of the irradiation component 50, and then the irradiation process is performed on the wire through the irradiation component 50, so as to realize the guiding and limiting of the wire to cooperate with the irradiation component 50 to perform the irradiation process.
[0021] In summary, in one or more embodiments of the present application, the present application provides a wire storage assembly, a wire lead assembly and a wire take-up assembly in sequence along the conveying direction of the wire pay-off assembly, an irradiation assembly for irradiating the wire is provided above the lead assembly, a pneumatic wire clamp for the wire to pass through is provided between the wire pay-off assembly and the wire storage assembly, a detection assembly for detecting wire breakage is provided on the side of the pneumatic wire clamp close to the wire pay-off assembly, so as to enable the pneumatic wire clamp to clamp or loosen the wire, and a wire storage assembly, a wire lead assembly and a wire take-up assembly are provided in sequence along the conveying direction of the wire pay-off assembly, and an irradiation assembly is provided above the lead assembly. The irradiation assembly allows the wire to be introduced into the irradiation area to be irradiated of the irradiation assembly, and then the irradiation process is carried out in conjunction with the irradiation assembly through the guidance of the lead assembly. A pneumatic wire clamp is arranged between the pay-off assembly and the wire storage assembly, and a detection assembly is arranged on the side of the pneumatic wire clamp close to the pay-off assembly. When the wire rotates at high speed due to the completion of pay-off or sudden wire breakage, the detection assembly detects the wire condition at the pay-off assembly, and then the detection assembly controls the pneumatic wire clamp to clamp and fix the wire, so as to avoid the wire rotating at high speed due to the completion of pay-off or sudden wire breakage, which causes the wire to be scrapped and damages the titanium mold of the irradiation machine.
[0022] The above-described embodiments do not constitute a limitation on the scope of protection of this technical solution. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the above-described embodiments shall be included in the scope of protection of this technical solution.
Claims
1. A wire-breakage prevention detection device for an irradiation machine, characterized in that: The invention comprises a wire-paying assembly (10), a wire-storage assembly (20), a wire-leading assembly (30) and a wire-receiving assembly (40) arranged in sequence along the conveying direction of the wire-paying assembly (10), an irradiation assembly (50) for irradiating wires is arranged above the wire-leading assembly (30), a pneumatic wire clamp (12) for allowing wires to pass through is arranged between the wire-paying assembly (10) and the wire-storage assembly (20), and a detection assembly (11) for detecting wire breakage is arranged on a side of the pneumatic wire clamp (12) close to the wire-paying assembly (10) so as to enable the pneumatic wire clamp (12) to clamp or loosen the wires.
2. The irradiation machine anti-breakage detection device according to claim 1, characterized in that: It also includes a control system, wherein the detection component (11) is electrically connected to the control component, and the control component is controlled and connected to the pneumatic clamp (12) via a solenoid valve.
3. The anti-breakage detection device for irradiation machine according to claim 2, characterized in that: The pneumatic wire clamp (12) comprises a tube body (121), a wire hole (122) is formed through the tube body (121), an air bag (123) is provided in the wire hole (122), an air inlet (124) connected to the air bag (123) is formed on the outer wall of the tube body (121), and the control system controls the ventilation or deflation of the air inlet (124) through a solenoid valve, so that the air bag (123) clamps or releases the wire in the wire hole (122).
4. The irradiation machine anti-breakage detection device according to claim 1, characterized in that: The wire storage assembly (20) comprises a wire storage frame (21), a wire storage fixed wheel (22) connected to the wire pay-off assembly (10), and a wire storage pulley (23) slidably arranged on the wire storage frame (21), wherein the wire storage pulley (23) is used to cooperate with the wire storage fixed wheel (22) to tighten and guide the wire.
5. The irradiation machine anti-breakage detection device according to claim 1, characterized in that: The drawing assembly (30) comprises a pair of drawing wheels (31) connected to the wire storage assembly (20), and the pair of drawing wheels (31) are used to guide the wires to cooperate with the irradiation assembly (50) to perform an irradiation process on the wires.