Feeding equipment for asphalt processing production
The L-shaped mixing blades, bevel gear transmission system and screening mechanism solve the problem of uneven asphalt mixing, achieving uniform mixing of asphalt and stable quality of finished products.
Patent Information
- Application Number
- CN202422799121.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-18
AI Technical Summary
In existing asphalt processing and production equipment, asphalt easily sticks to the mixing blades, resulting in uneven mixing and affecting product quality.
It adopts L-shaped mixing blades and bevel gear transmission system, combined with smooth inclined plates and screening mechanism, to achieve uniform mixing and screening of asphalt, ensuring consistent proportions of raw materials.
The uniform mixing of asphalt and the stability of the finished product quality are achieved. Through staggered mixing and screening, the uniformity of raw materials during the mixing process and the quality of the finished product are ensured.
Smart Images

Figure CN223337224U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of asphalt production equipment, in particular to a feeding device used for asphalt processing and production. Background Art
[0002] Asphalt is a black or dark brown viscous substance, mainly obtained from petroleum refining or asphalt ores existing in nature. Its main components are large molecular hydrocarbons, which have excellent water resistance and corrosion resistance. Asphalt is widely used in road construction, roof waterproofing and anti-corrosion coatings. In pavement engineering, asphalt serves as a binder for asphalt concrete, which can bear traffic loads and provide a smooth driving surface. In addition, asphalt has certain elasticity and crack resistance, which helps to extend the service life of the road. With the improvement of environmental awareness, people are also continuing to study the use of recycled asphalt and modified asphalt to further improve its performance and reduce its impact on the environment. The production and application technology of asphalt continues to develop, making it play a key role in modern construction and infrastructure.
[0003] The feeding equipment used in asphalt processing and production mainly includes weighing equipment, conveying and storage devices. These devices play a vital role in the asphalt production process. The weighing equipment is responsible for accurately measuring the weight of raw materials such as asphalt, mineral powder and aggregate to ensure the proper reaction ratio. The conveying device usually adopts a belt conveyor or a screw conveyor, which can efficiently transport the material from the storage area to the mixing or heating device.
[0004] In the existing asphalt processing and production feeding equipment, the asphalt raw materials to be processed are guided into the equipment, reagents and other materials are added, and then the mixture is evenly mixed by stirring to improve its quality. However, in actual use, due to the strong adhesion of asphalt, the asphalt is easy to stick to the top of the mixing blade during the stirring and mixing process, resulting in the asphalt not being stirred evenly during the stirring process, which in turn leads to uneven quality of the final product. Utility Model Content
[0005] In order to make up for the above deficiencies, the utility model provides a feeding device for asphalt processing production, aiming to improve the problem in the prior art that asphalt easily sticks to the top of the mixing blade, resulting in the asphalt not being able to be evenly mixed during the mixing process.
[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a feeding device for asphalt processing production, comprising an L-shaped bracket, a stirring and heat preservation box is fixedly connected to the bottom right side of the outer wall of the L-shaped bracket, a DC motor is fixedly connected to the right side of the stirring and heat preservation box, a cylinder is fixedly connected to the output end of the DC motor, the outer wall of the cylinder passes through the stirring and heat preservation box and is fixedly connected to a plurality of L-shaped stirring blades, a cylinder 1 is fixedly connected to the right side of the plurality of L-shaped stirring blades on the left side, a bevel gear 1 is fixedly connected to the right side of the cylinder 1, and the outer wall of the bevel gear 1 is meshed with the outer wall of the bevel gear 1. It is connected to bevel gear 2, and the bottom of bevel gear 2 is rotatably connected to a fixed sealing block, the right side of the outer wall of bevel gear 2 is meshed with bevel gear 3, and the right side of bevel gear 3 is fixedly connected to cylinder 2, and the outer walls of cylinder 1 and cylinder 2 are fixedly connected to multiple smooth inclined plates, and the right side of the outer wall of the stirring and insulating box is fixedly connected to multiple heaters, and the bottom of the stirring and insulating box is connected to a discharge pipe, and the outer wall of the discharge pipe is fixedly connected to a valve, and a screening mechanism is provided on the right side of the top of the outer wall of the L-shaped bracket, and the screening mechanism is used to screen the asphalt added.
[0007] As a further description of the above technical solution:
[0008] The screening mechanism includes a separation box, which is fixedly connected to the right side of the top outer wall of the L-shaped bracket. The top of the separation box is connected to a feed pipe, and a plurality of L-shaped screens are fixedly connected to the left side of the inner wall of the separation box. A fixed inclined block is fixedly connected to the left side of the inner top of the separation box, and a vibrator is fixedly connected to the right side of the outer wall of the separation box. The bottom of the separation box is connected to a plurality of connecting pipes, and the plurality of connecting pipes are connected to the stirring and insulation box.
[0009] As a further description of the above technical solution:
[0010] The top of the L-shaped bracket is fixedly connected to a bracket frame, and the bracket frame is fixedly connected to the stirring and insulating box. The right side of the top of the L-shaped bracket is fixedly connected to a support column, and the top of the support column is fixedly connected to the DC motor.
[0011] As a further description of the above technical solution:
[0012] A fixed plate is fixedly connected to the bottom side of the front outer wall of the stirring and insulated box, a warning block is fixedly connected to the front side of the fixed plate, a plurality of conical blocks are fixedly connected to the outer wall of the smooth inclined plate, and a plurality of guide blocks are fixedly connected to the outer wall of the smooth inclined plate.
[0013] As a further description of the above technical solution:
[0014] An observation window is provided at the middle portion of the front side of the outer wall of the stirring and heat-insulating box, and the outer wall of the observation window is fixedly connected to an outer frame.
[0015] As a further description of the above technical solution:
[0016] A temperature monitor is fixedly connected to the left side of the front portion of the outer wall of the stirring and heat-insulating box, and an alarm light is fixedly connected to the top of the front portion of the outer wall of the stirring and heat-insulating box.
[0017] As a further description of the above technical solution:
[0018] The front and rear sides of the top right end of the outer wall of the separation box are fixedly connected with hinges, and a sound insulation cover is provided on the right side of the separation box. The sound insulation cover is rotatably connected to the separation box through the hinge, and a handle is fixedly connected to the right side of the outer wall of the sound insulation cover.
[0019] As a further description of the above technical solution:
[0020] The bottom of the separation box is fixedly connected with a buffer U-shaped pad, and the bottom of the separation box is fixedly connected with buffer pistons around it.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, by starting the DC motor to drive the cylinder to rotate, the L-shaped stirring blade stirs the asphalt on both sides and pushes it to the middle. When the left stirring blade rotates, the bevel gear transmission causes the cylinder 1 and the cylinder 2 to rotate in opposite directions, and drives the smooth inclined plate to rotate, so that the asphalt on both sides can be more evenly blended.
[0023] 2. In the utility model, the asphalt raw materials are fed into the separation box through the feed pipe, and the raw materials of different sizes are screened through L-shaped screens of multiple specifications. The raw materials that have not passed through are gathered on the right side of the L-shaped screen. The fixed inclined block guides the final filtered raw materials to gather to the right and are discharged through the connecting pipe. This can ensure that the size ratio of the mixed raw materials is consistent and the quality of the finished product is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional diagram of a feeding device for asphalt processing and production proposed by the utility model;
[0025] Figure 2 This is a front view of a feeding device for asphalt processing and production proposed by the utility model;
[0026] Figure 3 This is a side view of a feeding device for asphalt processing and production proposed by the utility model;
[0027] Figure 4 This is a cross-sectional view of a mixing and insulation box for a feeding device used in asphalt processing and production proposed by the utility model;
[0028] Figure 5This is a cross-sectional view of a separation box of a feeding device for asphalt processing production proposed by the utility model.
[0029] Legend:
[0030] 1. L-shaped bracket; 2. Screening mechanism; 201. Separation box; 202. Feed pipe; 203. L-shaped screen; 204. Fixed tilting block; 205. Vibrator; 206. Connecting pipe; 3. Mixing and insulation box; 4. DC motor; 5. Cylinder; 6. L-shaped mixing blade; 7. Cylinder one; 8. Smooth tilting plate; 9. Bevel gear one; 10. Bevel gear two; 11. Fixed sealing block; 12. Bevel gear three; 13. Cylinder two; 14. Heater; 15. Conical block; 16. Guide block; 17. Bracket frame; 18. Support column; 19. Fixed plate; 20. Warning block; 21. Observation window; 22. Outer frame; 23. Temperature monitor; 24. Warning light; 25. Hinge; 26. Sound insulation cover; 27. Handle; 28. Buffer U-shaped pad; 29. Buffer piston; 30. Discharge pipe; 31. Valve. DETAILED DESCRIPTION
[0031] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] Reference Figure 1 、 Figure 2 and Figure 4, the utility model provides an embodiment: a feeding equipment for asphalt processing production, including an L-shaped bracket 1, the bottom right side of the outer wall of the L-shaped bracket 1 is fixedly connected to a stirring and heat preservation box 3, the right side of the stirring and heat preservation box 3 is fixedly connected to a DC motor 4, the output end of the DC motor 4 is fixedly connected to a cylinder 5, the outer wall of the cylinder 5 passes through the stirring and heat preservation box 3 and is fixedly connected to a plurality of L-shaped stirring blades 6, the DC motor 4 drives the cylinder 5 and the L-shaped stirring blades 6 to rotate; the right side of the plurality of L-shaped stirring blades 6 on the left side is fixedly connected to a cylinder 1 7, the right side of the cylinder 1 7 is fixedly connected to a bevel gear 1 9, the outer wall of the bevel gear 1 9 is meshed with a bevel gear 2 10, and the bottom of the bevel gear 2 10 is rotatably connected There is a fixed sealing block 11, and the right side of the outer wall of bevel gear 2 10 is meshed with bevel gear 3 12, and the right side of bevel gear 3 12 is fixedly connected to cylinder 2 13. Under the action of bevel gear 1 9, bevel gear 2 10 and bevel gear 3 12, the rotation directions of cylinder 1 7 and cylinder 2 13 are opposite; the outer walls of cylinder 1 7 and cylinder 2 13 are fixedly connected with multiple smooth inclined plates 8, and the right side of the outer wall of the stirring and insulating box 3 is fixedly connected with multiple heaters 14. The bottom of the stirring and insulating box 3 is connected to a discharge pipe 30, and the outer wall of the discharge pipe 30 is fixedly connected to a valve 31. A screening mechanism 2 is provided on the right side of the top of the outer wall of the L-shaped bracket 1. The screening mechanism 2 is used to screen the asphalt added;
[0033] Specifically, after the asphalt enters the mixing and insulation box 3, the DC motor 4 is started to drive the cylinder 5 to rotate, thereby driving the L-shaped stirring blade 6 to stir the asphalt on both sides and push it to the middle. During the rotation of the L-shaped stirring blade 6 on the left, it will drive the bevel gear 1 9 to rotate, and then drive the bevel gear 2 10 to rotate, and drive the bevel gear 3 12 to rotate under the transmission of the bevel gear 2 10, thereby making the rotation of cylinder 1 7 and cylinder 2 13 opposite, and making the smooth inclined plate 8 above rotate, so that the asphalt on both sides merge with each other, making the mixing more uniform.
[0034] Reference Figure 1 、 Figure 3 and Figure 5 The screening mechanism 2 includes a separation box 201, which is fixedly connected to the right side of the top outer wall of the L-shaped bracket 1. The top of the separation box 201 is connected to a feed pipe 202, and a plurality of L-shaped screens 203 are fixedly connected to the left side of the inner wall of the separation box 201. The L-shaped screen 203 screens the raw materials entering through the feed pipe 202; a fixed tilting block 204 is fixedly connected to the left side of the top inner wall of the separation box 201, and a vibrator 205 is fixedly connected to the right side of the outer wall of the separation box 201. The vibrator 205 accelerates the screening rate; the bottom of the separation box 201 is connected to a plurality of connecting pipes 206, and the plurality of connecting pipes 206 are connected to the stirring and insulation box 3;
[0035] Specifically, the asphalt raw material is added to the separation box 201 through the feed pipe 202, and is screened by passing through L-shaped screens 203 of different specifications in turn. At the same time, the raw materials that have not passed through the L-shaped screen 203 will be guided to the right side of the L-shaped screen 203 and gathered. The fixed inclined block 204 at the bottom will allow the last filtered raw materials to gather to the right side so that they can be discharged through the connecting pipe 206. By starting the vibrator 205, its screening rate can be accelerated, thereby screening the asphalt raw materials to ensure that the size ratio of the raw materials to be mixed later is consistent, thereby ensuring the quality of the final product.
[0036] Reference Figure 1 、 Figure 2 and Figure 4 , the top of the L-shaped bracket 1 is fixedly connected to a bracket frame 17, and the bracket frame 17 is fixedly connected to the mixing and insulation box 3. The right side of the top of the L-shaped bracket 1 is fixedly connected to a support column 18, and the top of the support column 18 is fixedly connected to the DC motor 4. The bracket frame 17 can improve the stability of the mixing and insulation box 3, and the stability of the DC motor 4 can be improved by the support column 18; the front bottom side of the outer wall of the mixing and insulation box 3 is fixedly connected to a fixed plate 19, and the front side of the fixed plate 19 is fixedly connected to a warning block 20, and the outer wall of the smooth inclined plate 8 is fixedly connected to a plurality of tapered blocks 15, and the outer wall of the smooth inclined plate 8 is fixedly connected to a plurality of guide blocks 16. The warning block 20 can remind the operator of precautions, and the tapered blocks 15 and the guide blocks 16 can make the asphalt more fully mixed during the mixing process; an observation window 21 is provided in the middle of the front side of the outer wall of the mixing and insulation box 3, and the outer wall of the observation window 21 is fixedly connected to an outer frame 22. The observation window 21 can facilitate observation of the internal situation of the mixing and insulation box 3 from the outside;
[0037] Specifically, the support frame 17 can improve the stability of the mixing and insulation box 3, the support column 18 can improve the stability of the DC motor 4, the warning block 20 can remind the operator of precautions, the conical block 15 and the guide block 16 can make the asphalt more fully mixed during the mixing process, and the observation window 21 can facilitate observation of the internal situation of the mixing and insulation box 3 from the outside.
[0038] Reference Figure 1 、 Figure 2 and Figure 3, a temperature monitor 23 is fixedly connected to the left side of the front outer wall of the stirring and insulating box 3, and an alarm light 24 is fixedly connected to the top front outer wall of the stirring and insulating box 3. The temperature monitor 23 can understand the temperature situation inside the stirring and insulating box 3 in real time, and the alarm light 24 can remind the staff when a fault occurs; the front and rear sides of the top right end of the outer wall of the separation box 201 are fixedly connected to hinges 25, and a sound insulation cover 26 is provided on the right side of the separation box 201, and the sound insulation cover 26 is rotatably connected to the separation box 201 through the hinge 25. A handle 27 is fixedly connected to the right side of the outer wall of the sound insulation cover 26, and the sound insulation cover 26 can reduce the noise of the vibrator 205, and the sound insulation cover 26 can be easily rotated by the handle 27; a buffer U-shaped pad 28 is fixedly connected to the bottom of the separation box 201, and a buffer piston 29 is fixedly connected to the bottom of the separation box 201. The buffer U-shaped pad 28 and the buffer piston 29 can reduce the vibration of the separation box 201;
[0039] Specifically, the temperature condition inside the stirring and insulated box 3 can be known in real time through the temperature monitor 23, the staff can be reminded when a fault occurs through the alarm light 24, the noise of the vibrator 205 can be reduced through the sound insulation cover 26, the sound insulation cover 26 can be easily rotated through the handle 27, and the vibration of the separation box 201 can be reduced through the buffer U-shaped pad 28 and the buffer piston 29.
[0040] Working principle: Before using the device, first, after the asphalt is introduced into the mixing and insulation box 3, the DC motor 4 is started to drive the cylinder 5 to rotate, driving the L-shaped stirring blade 6 to stir the asphalt on both sides of the box and causing the asphalt to gather in the central area. At the same time, the L-shaped stirring blade 6 on the left will drive the cylinder 1 7 and the bevel gear 1 9 to rotate synchronously during the rotation process, and then drive the bevel gear 2 10 to rotate through the meshing action. The rotation of the bevel gear 2 10 then drives the bevel gear 3 12 to rotate through the transmission mechanism. This chain reaction ensures that the rotation directions of the cylinder 1 7 and the cylinder 2 13 are opposite, forming a staggered stirring effect. In addition, this rotation process also drives the rotation of the smooth inclined plate 8 above, further promoting the mutual penetration and fusion of the asphalt on both sides, ensuring the uniformity and consistency of the asphalt mixing.
[0041] And through the screening mechanism 2, the asphalt raw material is injected into the separation box 201 through the feed pipe 202, and then the raw material passes through the L-shaped screens 203 of different specifications in turn to achieve fine screening of components of different sizes in the asphalt raw material. For the raw materials that fail to pass through the current screen, they will gradually converge to the right under the guidance of the L-shaped screen 203. Finally, the remaining raw materials after being screened by all the screens will be concentrated to the right under the guidance of the fixed inclined block 204 at the bottom, so as to be discharged smoothly through the connecting pipe 206. At the same time, by starting the vibrator 205, its screening rate can be accelerated. This process ensures the screening effect of the asphalt raw material and the consistency of the raw material particle size distribution in the subsequent mixing process, thereby providing a solid guarantee for the stability of the final product quality.
[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A feeding device for asphalt processing production, comprising an L-shaped bracket (1), characterized in that: The right bottom of the outer wall of the L-shaped bracket (1) is fixedly connected to a stirring and heat preservation box (3), the right side of the stirring and heat preservation box (3) is fixedly connected to a DC motor (4), the output end of the DC motor (4) is fixedly connected to a cylinder (5), the outer wall of the cylinder (5) passes through the stirring and heat preservation box (3) and is fixedly connected to a plurality of L-shaped stirring blades (6), the right side of the plurality of L-shaped stirring blades (6) on the left side is fixedly connected to a cylinder (7), the right side of the cylinder (7) is fixedly connected to a bevel gear (9), the outer wall of the bevel gear (9) is meshedly connected to a bevel gear (10), and the bottom of the bevel gear (10) is rotatably connected to a fixed sealing block (11) ), the right side of the outer wall of the bevel gear 2 (10) is meshedly connected with the bevel gear 3 (12), the right side of the bevel gear 3 (12) is fixedly connected with the cylinder 2 (13), the outer walls of the cylinder 1 (7) and the cylinder 2 (13) are fixedly connected with a plurality of smooth inclined plates (8), the right side of the outer wall of the stirring and heat-insulating box (3) is fixedly connected with a plurality of heaters (14), the bottom of the stirring and heat-insulating box (3) is connected with a discharge pipe (30), the outer wall of the discharge pipe (30) is fixedly connected with a valve (31), and a screening mechanism (2) is provided on the right side of the top of the outer wall of the L-shaped bracket (1), and the screening mechanism (2) is used to screen the asphalt added thereto.
2. The feeding equipment for asphalt processing according to claim 1, characterized in that: The screening mechanism (2) comprises a separation box (201), the separation box (201) being fixedly connected to the right side of the top of the outer wall of the L-shaped bracket (1), the top of the separation box (201) being connected to a feed pipe (202), the left side of the inner wall of the separation box (201) being fixedly connected to a plurality of L-shaped screens (203), the left side of the inner top of the separation box (201) being fixedly connected to a fixed tilting block (204), the right side of the outer wall of the separation box (201) being fixedly connected to a vibrator (205), the bottom of the separation box (201) being connected to a plurality of connecting pipes (206), and the plurality of connecting pipes (206) being connected to the stirring and heat-insulating box (3).
3. The feeding equipment for asphalt processing according to claim 1, characterized in that: The top of the L-shaped bracket (1) is fixedly connected to a bracket frame (17), and the bracket frame (17) is fixedly connected to the stirring and heat-insulating box (3). The right side of the top of the L-shaped bracket (1) is fixedly connected to a support column (18), and the top of the support column (18) is fixedly connected to the DC motor (4).
4. The feeding equipment for asphalt processing according to claim 1, characterized in that: A fixed plate (19) is fixedly connected to the bottom side of the front portion of the outer wall of the stirring and heat-insulating box (3), a warning block (20) is fixedly connected to the front side of the fixed plate (19), a plurality of conical blocks (15) are fixedly connected to the outer wall of the smooth inclined plate (8), and a plurality of guide blocks (16) are fixedly connected to the outer wall of the smooth inclined plate (8).
5. The feeding equipment for asphalt processing according to claim 1, characterized in that: An observation window (21) is provided in the middle of the front side of the outer wall of the stirring and heat-insulating box (3), and the outer wall of the observation window (21) is fixedly connected to an outer frame (22).
6. The feeding equipment for asphalt processing according to claim 1, characterized in that: A temperature monitor (23) is fixedly connected to the left side of the front portion of the outer wall of the stirring and heat-insulating box (3), and an alarm light (24) is fixedly connected to the top of the front portion of the outer wall of the stirring and heat-insulating box (3).
7. The feeding equipment for asphalt processing according to claim 2, characterized in that: The front and rear sides of the top right end of the outer wall of the separation box (201) are fixedly connected with hinges (25); a soundproof cover (26) is provided on the right side of the separation box (201); the soundproof cover (26) is rotatably connected to the separation box (201) through the hinge (25); and a handle (27) is fixedly connected to the right side of the outer wall of the soundproof cover (26).
8. The feeding equipment for asphalt processing according to claim 2, characterized in that: A buffer U-shaped pad (28) is fixedly connected to the bottom of the separation box (201), and buffer pistons (29) are fixedly connected around the bottom of the separation box (201).