Multi-mechanism collaborative coating raw material processing equipment

Through the multi-mechanism coordinated paint raw material processing equipment, the problems of uneven stirring, difficult to control feeding and inefficient grinding in traditional equipment have been solved, and sufficient mixing of raw materials, stable feeding and efficient grinding have been achieved, thereby improving production quality and efficiency.

CN223337243UActive Publication Date: 2025-09-16JIANGSU FAYIN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422811581.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-16
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Traditional wear-resistant ceramic coating raw material processing equipment has problems such as uneven stirring, difficult to control material feeding, and inefficient grinding, resulting in low production quality and efficiency.

Method used

The coating raw material processing equipment adopts multi-mechanism coordination, including a hemispherical agitator, a feeding mechanism with a resistance rod and a spring, and a grinding mechanism made of silicon carbide ceramic material, to achieve sufficient mixing, precise feeding and efficient grinding.

Benefits of technology

It improves the stirring effect, prevents agglomeration, ensures stable feeding, reduces production costs, and improves grinding accuracy and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses multi-mechanism collaborative coating raw material processing equipment, and relates to the technical field of coating processing. The raw material grinding machine comprises a stirring mechanism, a discharging mechanism and a grinding mechanism, the stirring mechanism is composed of a hemispherical hollow stirrer, a rotating device with a driven gear and a stirring shovel and a stirring motor, raw materials can be fully stirred to avoid caking, and the discharging mechanism comprises a resistance rod, a spring, a discharging device with an eccentric motor rotor and a chute plate. In the grinding mechanism, a grinding head made of silicon carbide ceramic and a grinding mortar are driven by a grinding motor to conduct high-precision grinding and are not prone to abrasion; the device can efficiently machine wear-resistant ceramic coating raw materials, accurately control the machining process and improve the grinding precision, operation and observation are convenient, a high-quality solution is provided for wear-resistant ceramic coating production, the machining efficiency and the product quality are greatly improved, and the modern industrial development requirement is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of raw material processing, in particular to a coating raw material processing device with multi-mechanism collaboration. Background Art

[0002] With the continuous development of modern industry, wear-resistant ceramic coatings play an important role in many fields. Their excellent wear resistance and corrosion resistance are crucial to improving the service life and work efficiency of equipment. High-quality wear-resistant ceramic coatings rely on the fine processing of raw materials.

[0003] Traditional wear-resistant ceramic coating raw material processing technology has many shortcomings. In the stirring process, ordinary stirrers are generally used, which have poor stirring effect and it is difficult to ensure that the raw materials are fully mixed and evenly mixed. Problems such as agglomeration are prone to occur. The feeding process is mostly natural gravity feeding, which lacks precise control and easily leads to unstable feeding speed, blockage, etc. In terms of grinding, traditional grinding equipment is inefficient, and the grinding accuracy is difficult to meet the requirements. In addition, the grinding parts are made of unsuitable materials and are easy to wear, which increases production costs and affects processing quality. In response to the above problems, the inventors proposed a multi-mechanism coordinated coating raw material processing equipment to solve the above problems. Utility Model Content

[0004] In order to solve the problems of uneven stirring, difficult material feeding and inefficient grinding in traditional wear-resistant ceramic coating processing equipment, the purpose of the utility model is to provide a coating raw material processing equipment with multi-mechanism collaboration.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solution: a coating raw material processing equipment with multiple mechanisms, including a stirring mechanism, the stirring mechanism including a stirrer, the stirrer is a hemispherical hollow container, the top of the stirrer is rotatably connected to a rotor, the outer cylindrical surface of the rotor is provided with a slave gear, and the inner wall of the rotor is evenly provided with a number of stirring shovels in a circular array, a stirring motor is fixedly installed on the ground on one side of the stirrer, and a main gear is fixedly installed on the output end of the stirring motor, and the main gear and the slave gear are meshed.

[0006] Preferably, a feeding mechanism is provided on the ground on the rear side of the stirring mechanism, and the feeding mechanism includes a resistance rod, a spring is provided on the periphery of the resistance rod, and a feeder is fixedly installed on the top of several resistance rods, the interior of the feeder is a hollow mechanism, and the interior of the feeder is rotatably connected to a rotor, and a chute plate is obliquely provided on the top of the feeder.

[0007] Compared with the prior art, the beneficial effects of the present invention are:

[0008] 1. The utility model is equipped with a new stirring mechanism. The stirrer is a hemispherical hollow container with a top that is rotatably connected to a rotor. A stirring shovel is provided on the inner wall. The main gear driven by the stirring motor meshes with the slave gear on the outer cylindrical surface of the rotor. This can fully mix the raw materials and avoid agglomeration, thereby improving the stirring effect and product quality.

[0009] 2. This utility model is equipped with a unique feeding mechanism, including a resistance rod, a spring, a feeding device, a rotor with an eccentric motor inside, and a chute plate arranged obliquely at the top. This can accurately control the feeding speed, prevent blockage, ensure uniform and stable feeding, and improve production efficiency.

[0010] 3. The utility model is equipped with a high-quality grinding mechanism. The grinding head and abrasive mortar are made of silicon carbide ceramic. The grinding motor drives the grinding head to grind the raw materials. The grinding precision is high and it is not easy to wear, which reduces the production cost and ensures the processing quality of the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0012] Figure 1 This is a schematic structural diagram of the utility model.

[0013] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model.

[0014] Figure 3 For this utility model Figure 2 A magnified schematic diagram of the structure in the middle.

[0015] In the figure: 1. stirring mechanism; 11. stirrer; 12. rotator; 121. slave gear; 122. stirring shovel; 13. stirring motor; 13. main gear; 2. unloading mechanism; 21. resistance rod; 211. spring; 22. unloading device; 221. rotor; 222. chute plate; 3. grinding mechanism; 31. abrasive mortar; 311. sieve hole; 32. grinding motor; 321. grinding head; 33. grinding bracket. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] Example: Figure 1-3 As shown, the utility model provides a coating raw material processing equipment with multi-mechanism coordination, including a stirring mechanism 1, the stirring mechanism 1 includes an agitator 11, the agitator 11 is a hemispherical hollow container, the top of the agitator 11 is rotatably connected to a rotator 12, the outer cylindrical surface of the rotator 12 is provided with a slave gear 121, and the inner wall of the rotator 12 is evenly provided with a plurality of stirring shovels 122 in a circular array, a stirring motor 13 is fixedly installed on the ground on one side of the agitator 11, and a main gear 131 is fixedly installed on the output end of the stirring motor 13, and the main gear 131 is meshed with the slave gear 121.

[0018] By adopting the above technical solution, the agitator 11 is designed as a hemispherical hollow container. This shape allows the raw materials to flow and mix better during the stirring process. The rotor 12 is rotatably connected to the top of the agitator 11, and the slave gear 121 on its outer cylindrical surface is engaged with the main gear 131 at the output end of the stirring motor 13. When the stirring motor 13 is started, the rotor 12 is driven to rotate through the gear transmission. The inner wall of the rotor 12 is evenly arranged with several stirring shovels 122 in a circular array. As the rotor 12 rotates, the raw materials in the agitator 11 can be fully stirred to avoid caking, thereby greatly improving the stirring efficiency and stirring quality, and providing a good foundation for subsequent processing links.

[0019] A feeding mechanism 2 is provided on the ground behind the stirring mechanism 1. The feeding mechanism 2 includes a resistance rod 21. A spring 211 is provided on the periphery of the resistance rod 21, and a feeder 22 is fixedly installed on the top of several resistance rods 21. The inside of the feeder 22 is a hollow mechanism, and the inside of the feeder 22 is rotatably connected to the rotor 221. The top of the feeder 22 is obliquely provided with a chute plate 222.

[0020] By adopting the above technical solution, in the stirring mechanism 1, the agitator 11 is designed as a hemispherical hollow container, which is conducive to better flow and mixing of raw materials during the stirring process. The rotor 12 is rotatably connected to the top of the agitator 11, and the slave gear 121 on its outer cylindrical surface is engaged with the main gear 131 at the output end of the stirring motor 13. When the stirring motor 13 is started, the rotor 12 is driven to rotate through the gear transmission, so that the stirring shovel 122 evenly arranged in a circular array on the inner wall of the rotor 12 can fully stir the raw materials in the agitator 11 to avoid agglomeration, thereby greatly improving the stirring efficiency and stirring quality. In the discharge mechanism 2, the cooperation of the resistance rod 21 and the spring 211 can provide a buffer for the discharger 22. The setting of the rotor 221 and the chute plate 222 can accurately control the discharge speed, prevent blockage, and ensure uniform and stable discharge.

[0021] A grinding mechanism 3 is fixedly installed on the ground at the rear end of the feeding mechanism 2. The grinding mechanism 3 includes a grinding bracket 31. A grinding mortar 32 is fixedly installed in the middle section of the grinding bracket 31. The grinding mortar 32 is bowl-shaped, and a sieve hole 321 is opened at the bottom end of the grinding mortar 32.

[0022] By adopting the above technical solution, in the grinding mechanism 3, the grinding bracket 31 provides stable support for the abrasive mortar 32, ensuring that the abrasive mortar 32 will not shake or shift during the grinding process. The bowl-shaped design of the abrasive mortar 32 can better concentrate the raw materials during the grinding process, thereby improving the efficiency and uniformity of grinding. At the same time, the sieve hole 321 opened at the bottom end of the abrasive mortar 32 can screen the ground raw materials, so that the raw materials that meet the particle size requirements can pass smoothly, and those that do not meet the requirements continue to be ground in the abrasive mortar 32, thereby ensuring the quality and particle size consistency of the final product.

[0023] A grinding motor 33 is fixedly mounted on the top of the grinding bracket 31 , and a grinding head 331 is fixedly mounted on the output end of the lower end of the grinding motor 33 .

[0024] By adopting the above technical solution, in the grinding mechanism 3, the grinding bracket 31 provides stable support for the abrasive mortar 32, the bowl-shaped abrasive mortar 32 facilitates the concentration of raw materials, and improves the grinding efficiency and uniformity. The sieve hole 321 at the bottom end of the abrasive mortar 32 can screen the ground raw materials to ensure product quality and particle size consistency. The grinding motor 33 provides power for the grinding head 331 to ensure efficient grinding, and the grinding head 331 can be replaced according to needs, making the grinding mechanism 3 flexible and adaptable.

[0025] The rotor 221 has a built-in motor, and the center of gravity is offset from the rotation axis of the rotor 221 . A plurality of grooves are formed on the upper surface of the chute plate 222 .

[0026] By adopting the above technical solution, in the unloading mechanism 2, the built-in motor of the rotor 221 can rotate autonomously to realize active control of the unloading speed. The offset design of its center of gravity and the rotating shaft causes the rotor 221 to generate certain vibrations during the rotation process, which helps to prevent the raw materials from accumulating on the chute plate 222 and promote smooth unloading. The several grooves opened on the upper surface of the chute plate 222 can guide the raw materials to flow into the unloader 22 in an orderly manner, further improving the uniformity and stability of unloading.

[0027] The grinding head 331 and the abrasive mortar 32 are made of silicon carbide ceramics. A suitable gap is left between the grinding head 331 and the inner wall of the abrasive mortar 32 , and the gap gradually decreases from top to bottom.

[0028] By adopting the above technical solution, in the grinding mechanism 3, the grinding head 331 and the abrasive mortar 32 are made of silicon carbide ceramic material, which has the characteristics of high hardness, high wear resistance and high temperature resistance. It can maintain good performance during a long grinding process and extend the service life of the equipment. The grinding head 331 and the inner wall of the abrasive mortar 32 are designed to have an appropriate distance and the gap gradually decreases from top to bottom, so that the raw materials can be gradually refined during the grinding process, thereby improving the accuracy and efficiency of the grinding. At the same time, this design is also conducive to the flow and dispersion of the raw materials during the grinding process, avoiding local accumulation or blockage.

[0029] Working principle: When the present invention is in use, the staff first puts the raw materials into the stirrer 11 of the stirring mechanism 1, starts the stirring motor 13, and the stirring motor 13 drives the main gear 131 to rotate. The main gear 131 is engaged with the slave gear 121 to drive the rotator 12 to rotate. The stirring shovel 122 on the inner wall of the rotator 12 stirs the raw materials in the stirrer 11. The stirred raw materials enter the discharge mechanism 2. The raw materials enter the discharger 22 under the guidance of the chute plate 222. The rotor 221 controls the discharge speed under the drive of the motor. After the raw materials fall from the discharger 22, they enter the abrasive mortar 32 of the grinding mechanism 3. The grinding motor 33 drives the grinding head 331 to rotate, and the raw materials in the abrasive mortar 32 are Grinding, the bowl-shaped design of the abrasive mortar 32 is conducive to the concentration of raw materials, improving grinding efficiency and uniformity, the sieve hole 321 at the bottom of the abrasive mortar 32 screens the ground raw materials, and the raw materials that meet the particle size requirements pass through the sieve hole 321, and those that do not meet the requirements continue to be ground in the abrasive mortar 32, the grinding head 331 and the abrasive mortar 32 are made of silicon carbide ceramic material, which has the characteristics of high hardness, high wear resistance and high temperature resistance. There is a gap of appropriate distance between the grinding head 331 and the inner wall of the abrasive mortar 32 and the gap gradually decreases from top to bottom, so that the raw materials can be gradually refined during the grinding process, improving the grinding accuracy and efficiency, and also conducive to the flow and dispersion of the raw materials during the grinding process, avoiding local accumulation or blockage.

[0030] Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.

Claims

1. A coating raw material processing device with multiple mechanisms, comprising a stirring mechanism (1), characterized in that: The stirring mechanism (1) comprises a stirrer (11), which is a hemispherical hollow container. The top end of the stirrer (11) is rotatably connected to a rotator (12). The outer cylindrical surface of the rotator (12) is provided with a slave gear (121), and the inner wall of the rotator (12) is evenly provided with a plurality of stirring shovels (122) in a circumferential array. A stirring motor (13) is fixedly installed on the ground on one side of the stirrer (11). A main gear (131) is fixedly installed on the output end of the stirring motor (13). The main gear (131) and the slave gear (121) are meshed.

2. The multi-mechanism coordinated coating raw material processing equipment according to claim 1, characterized in that: A feeding mechanism (2) is provided on the ground at the rear side of the stirring mechanism (1), and the feeding mechanism (2) comprises a resistance rod (21), a spring (211) is provided on the periphery of the resistance rod (21), and a feeder (22) is fixedly installed on the top of the resistance rod (21), the inside of the feeder (22) is a hollow structure, and the inside of the feeder (22) is rotatably connected to a rotor (221), and the top of the feeder (22) is obliquely provided with an inclined slot plate (222).

3. The multi-mechanism coordinated coating raw material processing equipment according to claim 2, characterized in that: A grinding mechanism (3) is fixedly installed on the ground at the rear end of the feeding mechanism (2). The grinding mechanism (3) comprises a grinding bracket (31). An abrasive mortar (32) is fixedly installed in the middle section of the grinding bracket (31). The abrasive mortar (32) is bowl-shaped, and a sieve hole (321) is provided at the bottom end of the abrasive mortar (32).

4. The multi-mechanism coordinated coating raw material processing equipment according to claim 3, characterized in that: A grinding motor (33) is fixedly mounted on the top end of the grinding bracket (31), and a grinding head (331) is fixedly mounted on the output end of the lower end of the grinding motor (33).

5. The multi-mechanism coordinated coating raw material processing equipment according to claim 2, characterized in that: The rotor (221) has a built-in motor, and the center of gravity is offset to a certain extent from the rotation axis of the rotor (221). The upper surface of the chute plate (222) is provided with a plurality of grooves.

6. The multi-mechanism coordinated coating raw material processing equipment according to claim 4, characterized in that: The grinding head (331) and the abrasive mortar (32) are made of silicon carbide ceramics. A suitable gap is left between the grinding head (331) and the inner wall of the abrasive mortar (32), and the gap gradually decreases from top to bottom.