Combined chemical product preparation device
Through the combined chemical product preparation device, the sliding fixing mechanism and the annular fixing mechanism are used to connect the chemical equipment, which solves the problems of scattered equipment layout and difficult maintenance, realizes efficient space utilization and convenient disassembly and assembly, and ensures production safety.
Patent Information
- Application Number
- CN202422811524.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Existing chemical equipment in the laboratory or process scale-up stage has problems such as single purpose, scattered equipment layout, low space utilization and difficult maintenance.
A combined chemical product preparation device is adopted, and the auxiliary agent kettle and the synthetic compounding kettle are connected by a sliding fixing mechanism and an annular fixing mechanism to achieve compact layout and convenient disassembly and assembly of the equipment. The counterweight base and column structure are used to improve space utilization, and a protective net and collection seat are set to ensure safety.
It achieves efficient space utilization of the equipment, simplifies the equipment disassembly and assembly process, improves the convenience of maintenance, and prevents material leakage and pollution through the collection seat, ensuring production safety.
Smart Images

Figure CN223337315U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of chemical equipment, in particular to a combined chemical product preparation device. Background Art
[0002] At present, most polymerization equipment used in laboratories or process scale-up stages has a single purpose, a dispersed layout, limited space utilization, and is difficult to disassemble and assemble and difficult to maintain. Utility Model Content
[0003] In order to solve the above technical deficiencies, the present invention provides a combined chemical product preparation device, which has an intensive layout, improves space utilization, and is convenient for maintenance.
[0004] The utility model discloses a combined chemical product preparation device, comprising a synthesis compounding kettle, an auxiliary agent kettle, a horizontal high-level tank, and a counterweight base. A plurality of vertically upward columns are arranged at intervals on the counterweight base, an upwardly extending mounting frame is arranged on the top of one or more of the columns, a horizontal high-level tank is fixed on the mounting frame, one or more auxiliary agent kettles are fixed between the tops of the columns by a sliding fixing mechanism, one or more synthesis compounding kettles are fixed in the middle parts of the columns by a sliding fixing mechanism, the bottom of the horizontal high-level tank is connected to the auxiliary agent kettle by a pipeline, and the bottom of the auxiliary agent kettle is connected to the synthesis compounding kettle by a pipeline.
[0005] The structure of the sliding fixing mechanism is as follows: it includes an adjusting rod, and sliding sleeves are sleeved on both ends of the adjusting rod. The sliding sleeves at both ends of the adjusting rod are partially located outside the adjusting rod. A positioning mechanism is provided between the sliding sleeve and the adjusting rod. The ends of the sliding sleeve are used to fix the column, the auxiliary agent kettle, and the synthetic compounding kettle.
[0006] The positioning mechanism is as follows: a number of positioning cavities are arranged at intervals on the adjusting rod, the sliding sleeve is formed by two U-shaped structures connected together, and is fixed as a whole by a connecting plate and bolts, and a positioning block that cooperates with the positioning cavity is provided on the inner wall of the sliding sleeve, and the positioning block is inserted into the corresponding positioning cavity.
[0007] An annular fixing mechanism is provided on the additive kettle and the synthesis compounding kettle, and the annular fixing mechanism is used to connect with the sliding fixing mechanism. The annular fixing mechanism includes an inner fixing ring, and clamping grooves are provided on the upper and lower sides of the inner fixing ring. Outer clamping rings are provided in the clamping grooves of the inner fixing ring. The two outer clamping rings cooperate with each other, and a number of clamping plates are provided between the outer clamping rings. The clamping plates are connected to the outer clamping rings by bolts.
[0008] A plurality of screw holes are arranged at intervals along the circumferential direction on the inner clamping ring, and the ends of the bolts on the clamping plate are connected with the corresponding screw holes on the inner clamping ring.
[0009] A protective net is provided between the synthesis compounding kettles within the range of the columns.
[0010] A through hole for the pipeline to pass through is arranged in the middle part of the protective net.
[0011] A collecting seat is provided on the counterweight base, and a collecting weir is provided on the periphery of the collecting seat. The collecting seat and the collecting weir form an upwardly opening concave collecting area. The downward projections of the synthetic compounding kettle, the auxiliary agent kettle and the horizontal high-level tank are all located within the range of the collecting seat. A sewage pipe is provided on the collecting weir, and a sewage valve is provided on the sewage pipe.
[0012] The utility model provides a combined chemical product preparation device with reasonable configuration. The auxiliary agent kettle and the synthesis compound kettle are connected by a sliding fixing mechanism and an annular fixing mechanism, so that the equipment occupies a small area, is flexible in assembly and disassembly, and has a high space utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the front structure of the utility model;
[0015] Figure 3 This is a top view of the utility model without the horizontal high-level tank;
[0016] Figure 4 This is a schematic diagram of the three-dimensional structure of the sliding fixture of the present invention;
[0017] Figure 5 is a cross-sectional view of the sliding fixture of the present invention;
[0018] Figure 6 This is a cross-sectional view of the structure of the annular fixator of the present utility model;
[0019] Figure 7 It is a three-dimensional cross-sectional view of the annular fixator of the present invention. DETAILED DESCRIPTION
[0020] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the following is a detailed description of the specific implementation method, structure, characteristics and effects of the present invention in combination with the accompanying drawings and preferred embodiments.
[0021] Example 1:
[0022] like Figure 1-7As shown, the utility model discloses a combined chemical product preparation device, including a synthetic compounding kettle 6, an auxiliary agent kettle 5, a horizontal high-level tank 4, and a counterweight base 1. Four vertically upward columns 2 are arranged at intervals on the counterweight base 1, and an upwardly extending mounting frame 3 is arranged on the top of one of the columns 2. A horizontal high-level tank 4 is fixed on the mounting frame 3. An auxiliary agent kettle 5 is fixed between the tops of the columns 2 by a sliding fixing mechanism 7, and four synthetic compounding kettles 6 are fixed in the middle part of the columns 2 by the sliding fixing mechanism 7. The bottom of the horizontal high-level tank 4 is connected to the auxiliary agent kettle 5 by a pipe 9, and the bottom of the auxiliary agent kettle 5 is connected to the synthetic compounding kettle 6 by a pipe 9.
[0023] The counterweight base 1 is a base for keeping the entire device fixed and balanced on the ground. Under normal circumstances, the shape of the counterweight base 1 can be rectangular or circular. In this embodiment, a counterweight base 1 with a circular structure is adopted. Four columns 2 are evenly spaced and arranged at the edge of the counterweight base 1. The mounting frame 3 at the upper end of one of the columns 2 extends upward and inward, and fixes the horizontal high-level trough 4. The specific structure of the mounting frame 3 is not limited. An auxiliary agent kettle 5 is arranged on the top of the column 2, and a synthetic compounding kettle 6 is arranged in the middle part of the column 2. The arrangement of this three-dimensional spatial structure makes the entire device compact, with high space utilization, and is also convenient for installation and maintenance. The horizontal high-level trough 4, the auxiliary agent kettle 5, and the synthetic compounding kettle 6 are connected by a pipe 9, which can be a hose or a hard pipe.
[0024] The structure of the sliding fixing mechanism 7 is as follows: it includes an adjusting rod 71, and sliding sleeves 72 are sleeved on both ends of the adjusting rod 71. The sliding sleeves 72 at both ends of the adjusting rod 71 are partially located outside the adjusting rod 71. A positioning mechanism is set between the sliding sleeve 72 and the adjusting rod 71. The ends of the sliding sleeve 72 are used to fix the column 2, the auxiliary agent kettle 5, and the synthetic compounding kettle 6.
[0025] The adjustment rod 71 of the sliding fixing mechanism 7 is located inside the sliding sleeve 72. During actual use, the sliding sleeve 72 can partially extend the adjustment rod 71 according to the actual length requirements to adjust the overall length of the sliding fixing mechanism 7. For example, the column 2 and the synthesis compounding kettle 6 are connected via the sliding fixing mechanism 7. The end of one of the sliding sleeves 72 can be fixedly connected to the column 2 using conventional fixing methods such as bolts. The position of the sliding sleeve 72 on the adjustment rod 71 is then adjusted to achieve the appropriate overall length. The position of the sliding sleeve 72 and the adjustment rod 71 is fixed using a positioning mechanism. The end of the other sliding sleeve 72 is fixedly connected to the synthesis compounding kettle 6 to achieve the connection between the column 2 and the synthesis compounding kettle 6. The connection between the synthesis compounding kettle 6 and the synthesis compounding kettle 6 is also similar, as is the connection between the auxiliary agent kettle 5 and the column 2.
[0026] This form can adjust the length of the sliding fixing mechanism 7, so that it can be adjusted when assembling different numbers of synthesis compounding kettles 6 and auxiliary agent kettles 5 or changing the positions of the synthesis compounding kettles 6 and auxiliary agent kettles 5. It is simple and convenient and improves the disassembly and assembly efficiency.
[0027] The positioning mechanism is as follows: a number of positioning cavities 74 are arranged at intervals on the adjusting rod 71, the sliding sleeve 72 is formed by two U-shaped structures docked together, and is fixed as a whole by a connecting plate 73 and bolts, and a positioning block 75 that cooperates with the positioning cavity 74 is provided on the inner wall of the sliding sleeve 72, and the positioning block 75 is inserted into the corresponding positioning cavity 74.
[0028] The positioning block 75 and sliding sleeve 72 are integrally formed, with a positioning cavity 74 provided on the adjustment rod 71. The positioning block 75 on the sliding sleeve 72 provides secure and reliable positioning. The sliding sleeve 72 is connected by two U-shaped structures, making it easier to adjust its position. The connecting plate 73 secures it, providing high overall stability.
[0029] An annular fixing mechanism 8 is provided on the additive kettle 5 and the synthesis compounding kettle 6. This annular fixing mechanism 8 is used to connect to the sliding fixing mechanism 7. The annular fixing mechanism 8 includes an inner fixing ring 81 with clamping grooves 82 provided on its upper and lower sides. An outer clamping ring 83 is provided within the clamping grooves 82 of the inner fixing ring 81. The two outer clamping rings 83 cooperate with each other, and a plurality of clamping plates 84 are spaced between the outer clamping rings 83. The clamping plates 84 are bolted to the outer clamping rings 83. The annular fixing mechanism 8 can be fixedly connected to the additive kettle 5 and the synthesis compounding kettle 6, while also facilitating their connection to the sliding fixing mechanism 7. Clamping grooves 82 are provided on the upper and lower sides of the inner fixing ring 81, which is clamped by the outer clamping rings 83. The two outer clamping rings 83 are fixed by the clamping plates 84, thereby achieving a fixed connection to the inner fixing ring 81. The clamping plates 84 can be fixedly connected to the ends of the sliding sleeve 72 of the sliding fixing mechanism 7. The inner fixing ring 81 and the clamping ring can rotate relative to each other, so as to facilitate the rotation adjustment of the auxiliary agent kettle 5 and the synthesis compounding kettle 6 during installation, thereby improving the assembly efficiency.
[0030] The inner clamping ring is provided with a plurality of screw holes spaced circumferentially. The ends of the bolts on the clamping plate 84 are connected to the corresponding screw holes on the inner clamping ring. After assembly, the bolts can be tightened to connect the clamping plate 84, outer clamping ring 83, and inner retaining ring 81 into a single unit. This ensures overall strength and ensures stable operation of the additive reactor 5 and the synthesis compounding reactor 6 during production.
[0031] A protective net 10 is provided between the synthesis compounding kettle 6 within the range of the upright columns 2. The design of the protective net 10 can facilitate workers to be safer during the process of disassembling and assembling the equipment.
[0032] A through hole 11 is provided in the middle of the protective net 10 for the pipe 9 to pass through.
[0033] A collecting seat 12 is provided on the counterweight base 1, and a collecting weir 13 is provided on the periphery of the collecting seat 12. The collecting seat 12 and the collecting weir 13 form an upwardly opening concave collecting area. The downward projections of the synthetic compounding kettle 6, the auxiliary agent kettle 5 and the horizontal high-level tank 4 are all located within the range of the collecting seat 12. A sewage pipe 14 is provided on the collecting weir 13, and a sewage valve 15 is provided on the sewage pipe 14.
[0034] The design of the collecting seat 12 is that any accidental leakage or spillage of materials during the unloading or draining process can be collected in the collecting seat 12 and eventually discharged to the outside through the sewage pipe 14, avoiding pollution to the surrounding environment and being safe and reliable.
[0035] Example 2:
[0036] The utility model discloses a combined chemical product preparation device, which differs from Example 1 in that: a mounting frame 3 is provided on the top of one of the columns 2, a horizontal high-level trough 4 is provided on the mounting frame 3, and four auxiliary agent kettles 5 are fixedly provided on the top of the four columns 2 by a sliding fixing mechanism 7, only one synthetic compounding kettle 6 is provided in the middle part of the column 2, and the bottoms of the four auxiliary agent kettles 5 are connected to the synthetic compounding kettle 6 through pipes 9.
[0037] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0038] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to the interaction between two elements. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0039] In this application, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0040] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simplified modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A combined chemical product preparation device, comprising a synthesis compounding kettle, an auxiliary agent kettle, and a horizontal high-level tank, characterized by: It also includes a counterweight base, on which a plurality of vertically upward columns are arranged at intervals, and an upwardly extending mounting frame is provided on the top of one or more of the columns, and a horizontal high-level trough is fixed on the mounting frame, and one or more auxiliary agent kettles are fixed between the tops of the columns by a sliding fixing mechanism, and one or more synthetic compounding kettles are fixed in the middle part of the columns by a sliding fixing mechanism, the bottom of the horizontal high-level trough is connected to the auxiliary agent kettle by a pipeline, and the bottom of the auxiliary agent kettle is connected to the synthetic compounding kettle by a pipeline.
2. The combined chemical product preparation device according to claim 1, characterized in that: The structure of the sliding fixing mechanism is as follows: it includes an adjusting rod, and sliding sleeves are sleeved on both ends of the adjusting rod. The sliding sleeves at both ends of the adjusting rod are partially located outside the adjusting rod. A positioning mechanism is provided between the sliding sleeve and the adjusting rod. The ends of the sliding sleeve are used to fix the column, the auxiliary agent kettle, and the synthetic compounding kettle.
3. The combined chemical product preparation device according to claim 2, characterized in that: The positioning mechanism is as follows: a number of positioning cavities are arranged at intervals on the adjusting rod, the sliding sleeve is formed by two U-shaped structures connected together, and is fixed as a whole by a connecting plate and bolts, and a positioning block that cooperates with the positioning cavity is provided on the inner wall of the sliding sleeve, and the positioning block is inserted into the corresponding positioning cavity.
4. A combined chemical product preparation device according to claim 1, 2 or 3, characterized in that: An annular fixing mechanism is provided on the additive kettle and the synthesis compounding kettle, and the annular fixing mechanism is used to connect with the sliding fixing mechanism. The annular fixing mechanism includes an inner fixing ring, and clamping grooves are provided on the upper and lower sides of the inner fixing ring. Outer clamping rings are provided in the clamping grooves of the inner fixing ring. The two outer clamping rings cooperate with each other, and a number of clamping plates are provided between the outer clamping rings. The clamping plates are connected to the outer clamping rings by bolts.
5. The combined chemical product preparation device according to claim 4, characterized in that: A plurality of screw holes are arranged at intervals along the circumferential direction on the inner clamping ring, and the ends of the bolts on the clamping plate are connected with the corresponding screw holes on the inner clamping ring.
6. The combined chemical product preparation device according to claim 1, characterized in that: A protective net is provided between the synthesis compounding kettles within the range of the columns.
7. The combined chemical product preparation device according to claim 6, characterized in that: A through hole for the pipeline to pass through is arranged in the middle part of the protective net.
8. A combined chemical product preparation device according to claim 1, characterized in that: A collecting seat is provided on the counterweight base, and a collecting weir is provided on the periphery of the collecting seat. The collecting seat and the collecting weir form an upwardly opening concave collecting area. The downward projections of the synthetic compounding kettle, the auxiliary agent kettle and the horizontal high-level tank are all located within the range of the collecting seat. A sewage pipe is provided on the collecting weir, and a sewage valve is provided on the sewage pipe.