Novel high-flow atomizing disc

Abstract

The utility model discloses a novel large-flow atomizing disc which comprises an atomizing disc body, a feeding port is formed in the middle of the interior of the atomizing disc body, a limiting groove is formed in the top of the feeding port, a lower disc face is arranged at the bottom of the atomizing disc body, and an upper disc face is arranged above the disc face. An adjusting disc is arranged above the upper disc face, first flow guide blocks are arranged above the lower disc face in an array mode, a discharging port is formed between the adjusting flow guide blocks and the first flow guide blocks, an adjusting flow guide block is arranged at the bottom of the adjusting disc, and the adjusting flow guide block on the adjusting disc can accurately adjust the flow direction and the spraying amount of liquid. The adjusting flow guide blocks and the first flow guide blocks are arranged in an annular array, more uniform atomization covering is provided, the adjusting flow guide blocks are in sliding connection with the adjusting disc and the lower disc face through fixing pins, adjustment is more flexible, the stability of the flow guide blocks in the working process is ensured, and the problem that parts are loosened due to vibration or improper use is solved.

Description

Technical Field

[0001] The utility model belongs to the technical field related to atomizing discs, and specifically relates to a novel large-flow atomizing disc. Background Art

[0002] An atomizing disk is a device or equipment used to atomize liquid into fine particles. Its working principle is usually to spray liquid through high-speed rotation, centrifugal force or airflow, thereby producing atomized particles with a diameter of less than 1 micron to several hundred microns. When the liquid enters the feed pipe of the centrifugal atomizer, it flows evenly into the high-speed rotating spray disk through the liquid distribution disk, and the liquid is sprayed into extremely small atomized droplets.

[0003] However, the height of the existing guide block is fixed and cannot be adjusted, and the spray volume of the atomizing disk spray solution is difficult to control. The atomizing disk may spray too much or too little, resulting in uneven atomization effect and low production efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a new type of large-flow atomizing disk to solve the problems proposed in the above-mentioned background technology that the height of the existing guide block is fixed and cannot be adjusted, the spray amount of the spray solution of the atomizing disk is difficult to control, and the atomizing disk may have too much or too little spray amount, resulting in uneven atomization effect and low production efficiency.

[0005] To achieve the above-mentioned purpose, the present utility model provides the following technical solutions: a novel large-flow atomizing disc, comprising an atomizing disc main body;

[0006] A feed port is provided at the middle position inside the atomizing disc body, a limiting groove is provided at the top position of the feed port, a lower disc surface is provided at the bottom position of the atomizing disc body, an end cover is provided at the middle position of the bottom of the lower disc surface, a dynamic balance adjustment pin is provided above the end cover, and a fixing screw is provided at the bottom position of the end cover;

[0007] An upper disk is provided above the lower disk, an adjusting disk is provided above the upper disk, a first guide block is provided in an array above the lower disk, and a discharge port is provided between the adjusting guide block and the first guide block.

[0008] Preferably, an adjusting guide block is provided at the bottom of the adjusting disk, and the adjusting guide block and the first guide block are arranged in a ring array above the lower disk surface.

[0009] Preferably, the adjusting guide block and the first guide block are respectively provided with clamping plates at the upper and lower sides thereof, the adjusting guide block and the first guide block are integrally connected with the clamping plates, and a fixing hole is provided at the middle position inside the adjusting guide block and the first guide block.

[0010] Preferably, the upper disk surface is provided with an internal array of fixing bolts, the first guide block is fixedly connected to the upper disk surface and the lower disk surface through fixing bolts, and the adjustment disk top position is provided with an array of fixing pins, and the adjustment guide block is slidingly connected to the adjustment disk and the lower disk surface through fixing pins.

[0011] Preferably, a placement groove is provided at an inner position of the lower disk surface, a positioning groove is provided in an array at the bottom position of the adjustment disk, a sliding groove is provided in an array inside the upper disk surface, and a fixing groove is provided in an array at the bottom position of the upper disk surface.

[0012] Preferably, the fixing groove is connected to the clamping plate of the first guide block, and the sliding groove and the positioning groove correspond to the clamping plate of the adjustment guide block.

[0013] Preferably, gaskets are provided at the inner sides of the placement groove, the fixing groove and the positioning groove, the lower disk surface, the upper disk surface and the adjustment disk are made of Hastelloy, and the adjustment guide block and the first guide block are made of tungsten titanium.

[0014] Compared with the existing technology, this utility model provides a new type of large flow atomizing disk with the following features:

[0015] Beneficial effects:

[0016] 1. Through the arrangement of the adjusting disk, the first guide block, the adjusting guide block, the clamping plate, the fixing hole, the fixing bolt and the fixing pin, the adjusting guide block on the adjusting disk can accurately adjust the flow direction and injection amount of the liquid. The adjusting guide block and the first guide block are arranged in a ring array, providing more uniform atomization coverage. The adjusting guide block is slidingly connected to the adjusting disk and the lower disk surface through the fixing pin, making the adjustment more flexible. The first guide block is fixedly connected to the upper disk surface and the lower disk surface through the fixing bolt, ensuring the stability of the guide block during operation and reducing the problem of loose components caused by vibration or improper use. The adjusting guide block and the first guide block are integrated with the clamping plate and are provided with fixing holes inside, making the installation and disassembly of the guide block more convenient and reducing the difficulty of maintenance.

[0017] 2. Through the arrangement of placement grooves, positioning grooves, slide grooves and fixed grooves, the placement grooves arranged inside the lower disk surface provide a stable support position for other components, which can prevent movement or dislocation, thereby ensuring that the components remain in the correct position during operation and improving the overall stability of the device. The positioning grooves at the bottom of the adjustment disk can ensure the accurate installation and positioning of the adjustment guide block, so that it is not easy to loosen or shift during the adjustment process, thereby maintaining the stability of the atomization effect. A slide groove is provided inside the upper disk surface, allowing the adjustment guide block to slide freely within a certain range to achieve flexible adjustment. The user can quickly adjust the position of the guide block, thereby accurately controlling the spray volume and liquid flow direction to adapt to different work requirements. The fixed groove provides a clear fixed position for the first guide block, and the installation and disassembly process is simplified through the snap connection, reducing the complexity of maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram of the present utility model.

[0019] Figure 2 This is a structural diagram of the cross section of the atomizing disk main body in the present utility model.

[0020] Figure 3 This is a structural diagram of the installation of the atomizing disk main body in the utility model.

[0021] Figure 4 It is a structural schematic diagram of the lower disk in the utility model.

[0022] Figure 5 It is a structural schematic diagram of the upper disk in the utility model.

[0023] Figure 6 It is a structural schematic diagram of the adjustment disk in the utility model.

[0024] Figure 7 It is a structural schematic diagram of the guide block in the utility model.

[0025] In the figure: 1. Atomizing disc body; 2. Limiting groove; 3. Feed port; 4. Adjusting disc; 5. Discharge port; 6. Lower disc surface; 7. Upper disc surface; 8. Fixing pin; 9. Adjustment guide block; 10. First guide block; 11. Fixing hole; 12. Snap-in plate; 13. Fixing bolt; 14. Gasket; 15. Dynamic balance adjustment pin; 16. Fixing screw; 17. End cover; 18. Placement slot; 19. Slide slot; 20. Fixing slot; 21. Positioning slot. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] The utility model provides Figure 1-7 A novel large-flow atomizing disc shown includes an atomizing disc body 1;

[0028] A feed port 3 is provided in the middle of the atomizing disk body 1, a limiting groove 2 is provided at the top of the feed port 3, a lower disk surface 6 is provided at the bottom of the atomizing disk body 1, an end cover 17 is provided at the middle of the bottom of the lower disk surface 6, a dynamic balance adjustment pin 15 is provided above the end cover 17, and a fixing screw 16 is provided at the bottom of the end cover 17;

[0029] An upper disk surface 7 is provided above the lower disk surface 6, an adjusting disk 4 is provided above the upper disk surface 7, a first guide block 10 is arranged in an array above the lower disk surface 6, and a discharge port 5 is provided between the adjusting guide block 9 and the first guide block 10.

[0030] An adjusting guide block 9 is provided at the bottom of the adjusting disk 4 . The adjusting guide block 9 and the first guide block 10 are arranged in a circular array above the lower disk surface 6 .

[0031] Snap-on plates 12 are respectively provided at the upper and lower sides of the adjusting guide block 9 and the first guide block 10. The adjusting guide block 9 and the first guide block 10 are integrally connected with the snap-on plates 12. A fixing hole 11 is provided at the middle position inside the adjusting guide block 9 and the first guide block 10.

[0032] An array of fixing bolts 13 is provided inside the upper disk surface 7, and the first guide block 10 is fixedly connected to the upper disk surface 7 and the lower disk surface 6 through the fixing bolts 13. An array of fixing pins 8 is provided at the top position of the adjusting disk 4, and the adjusting guide block 9 is slidingly connected to the adjusting disk 4 and the lower disk surface 6 through the fixing pins 8.

[0033] A placement groove 18 is provided inside the lower disk 6, a positioning groove 21 is provided in an array at the bottom of the adjustment disk 4, a sliding groove 19 is provided in an array inside the upper disk 7, and a fixing groove 20 is provided in an array at the bottom of the upper disk 7.

[0034] The fixing groove 20 is connected to the clamping plate 12 of the first guide block 10 , and the sliding groove 19 and the positioning groove 21 correspond to the clamping plate 12 of the adjustment guide block 9 .

[0035] Gaskets 14 are provided inside the placement groove 18, the fixing groove 20 and the positioning groove 21. The lower disk surface 6, the upper disk surface 7 and the adjustment disk 4 are made of Hastelloy, and the adjustment guide block 9 and the first guide block 10 are made of titanium tungsten.

[0036] In this embodiment, a new type of large-flow atomizer disk is provided with specific implementation steps, which include confirming the type and flow rate of the required atomized liquid to ensure that the equipment is compatible with the liquid, connecting the liquid to be atomized to the liquid source through the feed port 3, ensuring that the connection is firm to avoid leakage, and slowly filling the liquid into the feed port when the liquid source is working normally. Observe whether the guide block and related structures are operating normally, and adjust the position of the guide block 9 and the first guide block 10 as needed to achieve the required spray volume and atomization effect. After adjustment, use the fixing bolts 13 to firmly install the guide blocks on the upper disk surface 7 and the lower disk surface 6, turn on the power source of the atomizer disk, ensure that the dynamic balance adjustment device 15 is in normal working condition at startup, observe the working condition of the atomizer disk, and confirm whether the liquid is smoothly atomized out through the discharge port 5. Under normal operation, the atomizer disk will atomize the liquid entering the feed port 3 through the guide block and spray it out through the discharge port 5. After completing the atomization operation, clean the residual liquid by emptying the feed port 5, and regularly clean and inspect the inside of the atomizer disk to ensure the long-term stability of the equipment.

[0037] like Figure 1-4 and Figure 7 As shown, an upper disk surface 7 is provided above the lower disk surface 6, an adjusting disk 4 is provided above the upper disk surface 7, a first guide block 10 is provided in an array above the lower disk surface 6, a discharge port 5 is provided between the adjusting guide block 9 and the first guide block 10, an adjusting guide block 9 is provided at the bottom of the adjusting disk 4, and the adjusting guide block 9 and the first guide block 10 are provided in an annular array above the lower disk surface 6, and the adjusting guide block 9 and the first guide block 10 are provided at the upper and lower sides thereof. A clamping plate 12 is provided, and the adjusting guide block 9 and the first guide block 10 are integrally connected to the clamping plate 12. A fixing hole 11 is provided at the middle position of the internal position of the adjusting guide block 9 and the first guide block 10, and a fixing bolt 13 is provided in an array inside the upper disk surface 7. The first guide block 10 is fixedly connected to the upper disk surface 7 and the lower disk surface 6 through the fixing bolt 13. A fixing slightly 8 is provided in an array at the top position of the adjusting disk 4, and the adjusting guide block 9 is slidingly connected to the adjusting disk 4 and the lower disk surface 6 through the fixing slightly 8.

[0038] Preferably, the adjusting guide block 9 on the adjusting disk 4 can accurately adjust the flow direction and injection amount of the liquid. The adjusting guide block 9 and the first guide block 10 are arranged in a ring array, providing more uniform atomization coverage. The adjusting guide block 9 is slidingly connected to the adjusting disk 4 and the lower disk surface 6 through the fixing portion 8, making the adjustment more flexible. The first guide block 10 is fixedly connected to the upper disk surface 7 and the lower disk surface 6 through the fixing bolts 13, ensuring the stability of the guide block during operation and reducing the problem of loose components caused by vibration or improper use. The adjusting guide block 9 and the first guide block 10 are integrally connected to the clamping plate 12, and a fixing hole 11 is provided inside, making the installation and disassembly of the guide block more convenient and reducing the maintenance difficulty.

[0039] like Figure 5-7 As shown, a placement groove 18 is provided at the internal position of the lower disk surface 6, a positioning groove 21 is provided in an array at the bottom position of the adjustment disk 4, a sliding groove 19 is provided in an array inside the upper disk surface 7, and a fixing groove 20 is provided in an array at the bottom position of the upper disk surface 7. The fixing groove 20 is connected to the snap-in plate 12 of the first guide block 10, and the sliding groove 19 and the positioning groove 21 correspond to the snap-in plate 12 of the adjustment guide block 9.

[0040] Preferably, the placement groove 18 provided inside the lower disk surface 6 provides a stable support position for other components, which can prevent movement or misalignment, thereby ensuring that the components remain in the correct position during operation and improving the overall stability of the device. The positioning groove 21 at the bottom of the adjustment disk 4 can ensure the accurate installation and positioning of the adjustment guide block 9, so that it is not easy to loosen or shift during the adjustment process, thereby maintaining the stability of the atomization effect. A slide groove 19 is provided inside the upper disk surface 7, allowing the adjustment guide block 9 to slide freely within a certain range to achieve flexible adjustment. The user can quickly adjust the position of the guide block, thereby accurately controlling the injection amount and liquid flow direction to adapt to different work requirements. The fixing groove 20 provides a clear fixed position for the first guide block 10, and simplifies the installation and disassembly process through the snap connection, reducing the complexity of maintenance.

[0041] like Figure 1-7 As shown, gaskets 14 are provided at the inner sides of the placement groove 18, the fixing groove 20 and the positioning groove 21. The lower disk surface 6, the upper disk surface 7 and the adjustment disk 4 are made of Hastelloy, and the adjustment guide block 9 and the first guide block 10 are made of titanium tungsten.

[0042] Optionally, gaskets are provided at the inner sides of the placement groove 18, the fixing groove 20 and the positioning groove 21 to reduce the friction between the components and between the components and the main body, thereby improving the seismic performance of the entire device. Hastelloy alloy has extremely high mechanical properties, including strength, hardness and toughness, and can withstand high loads and wear, thereby improving the service life and reliability of the equipment. Furthermore, tungsten titanium has high strength and light weight, thereby reducing the weight of the device.

[0043] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A novel large-flow atomizing disk, comprising an adjusting guide block (9) and an atomizing disk body (1); A feed port (3) is provided at the middle position inside the atomizing disk body (1), a limiting groove (2) is provided at the top position of the feed port (3), a lower disk surface (6) is provided at the bottom position of the atomizing disk body (1), an end cover (17) is provided at the middle position of the bottom of the lower disk surface (6), a dynamic balance adjustment knob (15) is provided at the upper position of the end cover (17), and a fixing screw (16) is provided at the bottom position of the end cover (17); Its characteristics are: An upper disk surface (7) is provided above the lower disk surface (6), an adjusting disk (4) is provided above the upper disk surface (7), a first guide block (10) is provided in an array above the lower disk surface (6), and a discharge port (5) is provided between the adjusting guide block (9) and the first guide block (10).

2. A novel high-flow atomizing disk according to claim 1, characterized in that: An adjusting guide block (9) is provided at the bottom of the adjusting disk (4), and the adjusting guide block (9) and the first guide block (10) are arranged in a circular array above the lower disk surface (6).

3. A novel high-flow atomizing disk according to claim 2, characterized in that: Snap-on plates (12) are respectively provided at upper and lower sides of the regulating guide block (9) and the first guide block (10); the regulating guide block (9) and the first guide block (10) are integrally connected to the snap-on plates (12); and fixing holes (11) are provided at middle positions inside the regulating guide block (9) and the first guide block (10).

4. A novel high-flow atomizing disk according to claim 3, characterized in that: The upper disk surface (7) is provided with an array of fixing bolts (13) inside, the first guide block (10) is fixedly connected to the upper disk surface (7) and the lower disk surface (6) via the fixing bolts (13), the top position of the adjustment disk (4) is provided with an array of fixing pins (8), and the adjustment guide block (9) is slidably connected to the adjustment disk (4) and the lower disk surface (6) via the fixing pins (8).

5. The novel high-flow atomizing disk according to claim 1 is characterized in that: A placement groove (18) is provided at an inner position of the lower disk surface (6), a positioning groove (21) is provided in an array at a bottom position of the adjustment disk (4), a sliding groove (19) is provided in an array inside the upper disk surface (7), and a fixing groove (20) is provided in an array at a bottom position of the upper disk surface (7).

6. A novel high-flow atomizing disk according to claim 5, characterized in that: The fixing groove (20) is connected to the clamping plate (12) of the first guide block (10), and the sliding groove (19) and the positioning groove (21) correspond to the clamping plate (12) of the adjustment guide block (9).

7. A novel high-flow atomizing disk according to claim 6, characterized in that: Gaskets (14) are provided at inner positions of the placement groove (18), the fixing groove (20) and the positioning groove (21); the lower disk surface (6), the upper disk surface (7) and the regulating disk (4) are made of Hastelloy; and the regulating guide block (9) and the first guide block (10) are made of tungsten titanium.

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