Vibration dust removal mechanism of grain harvesting machine

The cylinder-driven screen frame vibration, water tank spraying, and air pump adsorption technology solves the problem of low screening efficiency of the grain harvester's dust removal mechanism, achieves efficient dust separation and cleaning, and keeps the interior of the harvester clean.

CN223337794UActive Publication Date: 2025-09-16UNIV OF JINAN
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Patent Information

Application Number
CN202422385519.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-09-16
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The dust removal mechanism of existing grain harvesters has low screening efficiency, the screen is easily clogged, and the separation effect of dust and material is not ideal.

Method used

The screen frame driven by a cylinder is used for vibration dust removal, combined with water tank spraying and air pump adsorption technology to achieve effective separation and cleaning of dust.

Benefits of technology

It avoids clogging of the screen, improves screening efficiency, achieves rapid dust cleaning and dust reduction effects, and keeps the interior of the harvester clean.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of grain harvesters, and particularly discloses a vibration dust removal mechanism of a grain harvester, which comprises a bottom plate and a box body, the top of the bottom plate is provided with the box body, a harvesting cage is assembled between the front and the back of the right side of the box body, and a conveying belt is arranged between the top end and the lower right corner in the box body. A shell is fixed to the lower left corner in the box body, and two sets of air cylinders are installed on the lower portions of the two sides in the shell correspondingly. According to the vibration dust removal mechanism of the grain harvesting machine, the screen frame is fixed between the ends of the piston rods of the air cylinders, the air cylinders on the left side or the right side have the same movement track, the screen frame in the shell can be horizontally pushed left and right, grains and dust are separated and shaken off through the filter screen in the center, the grains are intercepted in the screen frame, and the dust falls to the bottom of the shell; the top of the screen frame is connected into the shell through the cloth piece, so that the particulate matter is prevented from blocking the meshes, and the problem that the screening efficiency is low is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of grain harvesters, in particular to a vibration dust removal mechanism of a grain harvester. Background Art

[0002] Grains usually mature in autumn. If acres of grain have to be harvested manually, it would be a waste of manpower and inefficient. In order to meet the requirements of modern mechanical harvesting, workers are required to drive harvesters along the fields to harvest rice and fruits. These materials are inevitably mixed with dust when entering the carriage and need to be screened.

[0003] Therefore, most carriages are equipped with dust removal mechanisms, but most ordinary dust removal mechanisms are single filter screening, lacking vibration assistance. Materials with particle size matching the mesh holes are prone to blockage here, which in turn affects the screening pass rate of dust and materials, and the dust removal effect is not ideal.

[0004] Now, a novel vibration dust removal mechanism of a grain harvester is proposed to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a vibrating dust removal mechanism for a grain harvester to solve the problem of low screening efficiency mentioned in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vibrating dust removal mechanism of a grain harvester, comprising a base plate and a box body, a box body is installed on the top of the base plate, and a harvesting cage is assembled between the front and rear of the right side of the box body, a conveyor belt is installed between the top and the lower right corner of the box body, a shell is fixed at the lower left corner of the inside of the box body, and two groups of cylinders are respectively installed below both sides of the inside of the shell body, a screen frame is fixed between the ends of the cylinder piston rods, and a through groove is provided at the center of the bottom of the screen frame, inclined platforms are respectively fixed on both sides of the bottom end of the inside of the screen frame, and a cloth piece is fixed between the top of the screen frame and the shell body.

[0007] Preferably, the piston rod of the cylinder is fitted around the sieve frame, and the top of the through slot is equipped with a wire mesh.

[0008] Preferably, the conveyor belt is overlapped on the upper right side of the shell, and the harvesting cage is located at the entrance on the right side of the box body.

[0009] Preferably, a notch is provided at the lower left corner of the shell, and a U-shaped discharge pipe is fixed on the left side of the notch, a material pump is installed on the U-shaped discharge pipe, a bracket is installed at the upper left corner of the outside of the box body, a frame is fixed at the lower left corner of the U-shaped discharge pipe, and a spray plate is installed on the top of the frame body, a water pipe is fixed on the top of the frame, a water tank is fixed at the center of the U-shaped discharge pipe, and a liquid pump is installed on the top of the water tank, and a water pipe is fixed between the output end of the liquid pump and the frame.

[0010] Preferably, the bracket is sleeved on the center of the top of the U-shaped discharge pipe, and the bottom of the water pipe passes through the bracket and the spray plate.

[0011] Preferably, the material pump can extract dust from the shell into a U-shaped discharge pipe, and the pipe mouth of the U-shaped discharge pipe is arranged in the frame.

[0012] Preferably, a liquid tank is fixed on the left side of the top end of the outer body of the box body, an air tank is installed on the upper right side of the liquid tank, a suction groove is provided on the left side of the top of the box body, and a connecting pipe is fixed between the suction groove and the liquid tank, an air pump is installed on the connecting pipe, the connecting pipe is connected to the output end of the air pump, the input end of the air pump is connected to a U-shaped air inlet pipe, and the end of the U-shaped air inlet pipe away from the air pump passes through the top of the liquid tank and extends inward, and clean water is stored in the liquid tank.

[0013] Preferably, the right side of the connecting pipe is embedded in the liquid tank, and the air pump can draw dust from the box body into the liquid tank.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the vibration dust removal mechanism of the grain harvester not only avoids screen clogging and quickly removes dust, but also cleans the residual dust inside;

[0015] (1) By fixing a screen frame between the ends of the cylinder piston rod, the cylinder on the left or right side has the same movement trajectory, which can push the screen frame in the shell left and right, and separate and shake off the grain and dust through the filter screen at the center. The grain is trapped in the screen frame, while the dust falls to the bottom of the shell and is pumped out by the material pump connected to the notch. The top of the screen frame is connected to the shell by a cloth piece, which can prevent the grain from being shaken out and prevent particulate matter from clogging the mesh.

[0016] (2) By fixing a water tank, after some dust is deposited inside the shell, the material pump can be turned on to discharge the dust from the U-shaped discharge pipe, and then sprayed on the field from the slots on the frame. At this time, the liquid pump needs to be turned on to extract the liquid in the water tank with a water pipe and inject it into the spray plate. Dust is suppressed while spraying the dust. The U-shaped pipe can also prevent the liquid from flowing back into the box, which not only discharges the dust but also prevents the dust from being raised.

[0017] (3) A liquid tank is fixed on the left side of the top of the outer casing. If there are still particles remaining inside the casing but not in the shell or the screen frame, after the conveyor belt has finished delivering the rice collected by the harvesting cage, the air pump on the top is started, and the gas mixed with dust is extracted from the suction trough through the connecting pipe and injected into the liquid tank below the clean water level. The gas is adsorbed and fused by the clean water and then discharged from the air tank to maintain the cleanliness of the internal environment of the casing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the front cross-sectional structure of the present utility model.

[0019] Figure 2 This is a schematic diagram of the front cross-sectional structure of the shell of the present invention.

[0020] Figure 3 This is a front view structural diagram of the U-shaped discharge pipe of the present invention.

[0021] Figure 4 This is a schematic diagram of the front cross-sectional structure of the liquid tank of the present invention.

[0022] In the figure: 1 bottom plate, 2 harvesting cage, 3 box body, 4 conveyor belt, 5 liquid tank, 6 air tank, 7 connecting pipe, 8 air pump, 9 bracket, 10 U-shaped discharge pipe, 11 liquid pump, 12 water pipe, 13 spray plate, 14 water tank, 15 material pump, 16 shell, 17 through groove, 18 screen frame, 19 cylinder, 20 cloth piece, 21 inclined platform, 22 notch, 23 frame, 24 clean water, 25 suction groove, 26 U-shaped air inlet pipe. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example 1: Please refer to Figure 1-4 A vibrating dust removal mechanism of a grain harvester includes a base plate 1 and a box body 3. The box body 3 is installed on the top of the base plate 1, and a harvesting cage 2 is installed between the front and rear of the right side of the box body 3. A conveyor belt 4 is installed between the top and the lower right corner of the box body 3. A shell 16 is fixed to the lower left corner of the box body 3, and two groups of cylinders 19 are installed below the two sides of the shell 16. A screen frame 18 is fixed between the ends of the piston rods of the cylinders 19, and a through groove 17 is provided at the center of the bottom of the screen frame 18. Inclined platforms 21 are fixed on both sides of the bottom end of the screen frame 18, and a cloth piece 20 is fixed between the top of the screen frame 18 and the shell 16.

[0025] The piston rod of the cylinder 19 is fitted around the screen frame 18, the top of the through slot 17 is equipped with a wire mesh, the conveyor belt 4 is overlapped on the upper right side of the shell 16, and the harvesting cage 2 is located at the entrance on the right side of the box body 3;

[0026] Specifically, if Figure 1 and Figure 2 As shown, the cylinder 19 on the left or right side has the same movement trajectory, which can push the screen frame 18 in the shell 16 left and right, and separate and shake off the grain and dust through the filter screen at the center. The grain is trapped in the screen frame 18, while the dust falls to the bottom of the shell 16 and is extracted by the material pump 15 connected to the slot 22. The top of the screen frame 18 is connected to the shell 16 by a cloth piece 20.

[0027] Example 2: A notch 22 is provided at the lower left corner of the shell 16, and a U-shaped discharge pipe 10 is fixed to the left side of the notch 22, a material pump 15 is installed on the U-shaped discharge pipe 10, a bracket 9 is installed at the upper left corner of the outside of the box body 3, a frame 23 is fixed to the lower left corner of the U-shaped discharge pipe 10, and a spray disc 13 is installed on the top of the frame 23, a water pipe 12 is fixed to the top of the frame 23, a water tank 14 is fixed at the center of the U-shaped discharge pipe 10, and a liquid pump 11 is installed on the top of the water tank 14, and a water pipe 12 is fixed between the output end of the liquid pump 11 and the frame 23;

[0028] The bracket 9 is sleeved on the center of the top of the U-shaped discharge pipe 10. The bottom of the water pipe 12 passes through the frame 23 and the spray plate 13. The material pump 15 can extract dust from the shell 16 into the U-shaped discharge pipe 10. The pipe mouth of the U-shaped discharge pipe 10 is set in the frame 23.

[0029] Specifically, if Figure 1 and Figure 3 As shown, after some dust is deposited inside the shell 16, the material pump 15 can be turned on to discharge the dust from the U-shaped discharge pipe 10 and then sprayed on the field from the slots at the frame 23. At this time, the liquid pump 11 needs to be turned on to use the water pipe 12 to extract the liquid in the water tank 14 and inject it into the spray plate 13. Dust reduction treatment is performed while spraying the dust. The U-shaped pipe can also prevent the liquid from flowing back into the box 3.

[0030] Example 3: A liquid tank 5 is fixed to the left side of the top of the outer side of the box body 3, an air tank 6 is installed on the upper right side of the liquid tank 5, a suction groove 25 is provided on the left side of the top of the box body 3, and a connecting pipe 7 is fixed between the suction groove 25 and the liquid tank 5, an air pump 8 is installed on the connecting pipe 7, the connecting pipe 7 is connected to the output end of the air pump 8, the input end of the air pump 8 is connected to a U-shaped air inlet pipe 26, and the end of the U-shaped air inlet pipe 26 away from the air pump 8 passes through the top of the liquid tank 5 and extends inwardly. Clean water 24 is stored in the liquid tank 5, and the air pump 8 can extract dust from the box body 3 into the liquid tank 5;

[0031] Specifically, if Figure 1 and Figure 4 As shown, if particulate matter still remains inside the box 3 but is not in the shell 16 or the screen frame 18, after the conveyor belt 4 has completed transferring the rice collected by the harvesting cage 2, the air pump 8 on the top is started, and the gas mixed with dust is extracted from the suction groove 25 through the connecting pipe 7 and injected into the liquid tank 5 below the level of the clean water 24, where it is adsorbed and fused by the clean water 24 and then discharged from the air groove 6.

[0032] Working principle: When the utility model is in use, first, the left or right cylinder 19 moves in the same trajectory, which can push the screen frame 18 in the shell 16 left and right, and separate and shake off the grains and dust through the filter screen at the center. The grains are trapped in the screen frame 18, and the dust falls on the bottom of the shell 16 and is extracted by the material pump 15 connected to the notch 22. The top of the screen frame 18 is connected to the shell 16 by the cloth piece 20. If there are still particles remaining in the box 3 but not in the shell 16 and the screen frame 18, then after the conveyor belt 4 has completed the transfer of the rice collected by the harvesting cage 2, the air pump on the top is started. 8. The gas mixed with dust is extracted from the suction groove 25 through the connecting pipe 7 and the U-shaped air inlet pipe 26 and injected into the liquid tank 5 below the liquid level of the clean water 24. The clean water 24 adsorbs and fuses the dust, and then guides it out from the gas groove 6. After some dust is deposited inside the shell 16, the material pump 15 can be turned on to guide the dust out from the U-shaped discharge pipe 10, and then spray it on the field from the slot at the frame 23. At this time, the liquid pump 11 needs to be turned on to extract the liquid in the water tank 14 with the water pipe 12 and inject it into the spray plate 13. Dust reduction treatment is carried out while spraying the dust. The U-shaped pipe can also prevent the liquid from flowing back into the box 3.

[0033] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A vibrating dust removal mechanism for a grain harvester, comprising a base plate (1) and a housing (3), characterized in that: A box body (3) is installed on the top of the bottom plate (1), and a harvesting cage (2) is installed between the front and rear of the right side of the box body (3), a conveyor belt (4) is installed between the top and the lower right corner of the box body (3), a shell (16) is fixed at the lower left corner of the box body (3), and two groups of cylinders (19) are respectively installed below the two sides of the shell body (16), a screen frame (18) is fixed between the ends of the piston rods of the cylinders (19), and a through groove (17) is provided at the center of the bottom of the screen frame (18), inclined platforms (21) are respectively fixed on both sides of the bottom end of the screen frame (18), and a cloth piece (20) is fixed between the top of the screen frame (18) and the shell body (16).

2. The vibrating dust removal mechanism of a grain harvester according to claim 1, characterized in that: The piston rod of the cylinder (19) is fitted around the sieve frame (18), and a wire mesh is installed on the top of the through slot (17).

3. The vibrating dust removal mechanism of a grain harvester according to claim 1, characterized in that: The conveyor belt (4) is overlapped on the upper right side of the shell (16), and the harvesting cage (2) is located at the entrance on the right side of the box body (3).

4. The vibrating dust removal mechanism of a grain harvester according to claim 1, characterized in that: A notch (22) is provided at the lower left corner of the shell (16), and a U-shaped discharge pipe (10) is fixed to the left side of the notch (22), a material pump (15) is installed on the U-shaped discharge pipe (10), a bracket (9) is installed at the upper left corner of the outside of the box body (3), a frame (23) is fixed at the lower left corner of the U-shaped discharge pipe (10), and a spray disc (13) is installed on the top of the frame (23), a water pipe (12) is fixed at the top of the frame (23), a water tank (14) is fixed at the center of the U-shaped discharge pipe (10), and a liquid pump (11) is installed on the top of the water tank (14), and a water pipe (12) is fixed between the output end of the liquid pump (11) and the frame (23).

5. The vibrating dust removal mechanism of a grain harvester according to claim 4, characterized in that: The bracket (9) is sleeved on the center of the top of the U-shaped discharge pipe (10), and the bottom of the water pipe (12) passes through the bracket (23) and the spray plate (13).

6. The vibrating dust removal mechanism of a grain harvester according to claim 4, characterized in that: The material pump (15) can extract dust from the housing (16) and enter the U-shaped discharge pipe (10), and the pipe mouth of the U-shaped discharge pipe (10) is arranged in the frame (23).

7. The vibrating dust removal mechanism of a grain harvester according to claim 1, characterized in that: A liquid tank (5) is fixed on the left side of the top of the outer side of the box body (3), an air tank (6) is installed on the upper right side of the liquid tank (5), a suction groove (25) is provided on the left side of the top of the box body (3), and a connecting pipe (7) is fixed between the suction groove (25) and the liquid tank (5), an air pump (8) is installed on the connecting pipe (7), the connecting pipe (7) is connected to the output end of the air pump (8), the input end of the air pump (8) is connected to a U-shaped air inlet pipe (26), and the end of the U-shaped air inlet pipe (26) away from the air pump (8) passes through the top of the liquid tank (5) and extends inwardly, and clean water (24) is stored in the liquid tank (5).

8. The vibrating dust removal mechanism of a grain harvester according to claim 7, characterized in that: The right side of the connecting pipe (7) is embedded in the liquid tank (5), and the air pump (8) can extract dust from the box body (3) into the liquid tank (5).