Cleaning machine for hard alloy plate surface treatment

By integrating an ultrasonic cleaning machine, a drying oven and a hot air blower into the cleaning machine, the problem of lack of drying after cleaning of the cemented carbide plate is solved, the close connection between automated cleaning and drying is achieved, and the production efficiency and product quality are improved.

CN223337948UActive Publication Date: 2025-09-16RUILIN MATERIAL TECHNOLOGY (SUZHOU) CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422696148.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-09-16
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

Existing carbide plate cleaning devices lack a drying function, which leads to interruptions in the production process and increases labor costs. In addition, residual water stains after cleaning affect product quality and performance.

Method used

A cleaning machine integrating an ultrasonic cleaning machine, a drying oven and a hot air blower is designed. The Y-axis and X-axis sliding components are used to realize the automatic cleaning and drying of carbide plates. The hollow structure storage basket and uniform hot air distribution are used to ensure the close connection between cleaning and drying.

Benefits of technology

It realizes the automatic cleaning and drying of cemented carbide plates, reduces manual operations, improves production efficiency, and ensures product quality and production continuity.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223337948U_ABST
    Figure CN223337948U_ABST
Patent Text Reader

Abstract

The utility model discloses a cleaning machine for hard alloy plate surface treatment, which comprises an ultrasonic cleaning machine, a drying box is arranged on one side of the ultrasonic cleaning machine, a vertical frame is arranged above the ultrasonic cleaning machine and the drying box, a Y-axis sliding component is arranged on an X-axis sliding plate, and a Y-axis sliding component is arranged on the Y-axis sliding plate. A Y-axis sliding plate is slidably mounted on the Y-axis sliding assembly, a storage basket is fixedly mounted on the side wall of the Y-axis sliding plate, and an air heater is arranged on one side of the drying box. Through the arrangement of the ultrasonic cleaning machine and the drying box, automatic connection of the two steps of cleaning and drying is achieved, the manual carrying and transferring processes are reduced, the production efficiency is improved, through the design of the Y-axis sliding assembly and the Y-axis sliding plate, it is ensured that alloy plates are stably and rapidly transferred between cleaning and drying, and the production efficiency is improved. Therefore, the two steps of cleaning and drying are closely linked, so that the production rhythm is more compact, and the overall production efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning hard alloy plates, in particular to a cleaning machine used for surface treatment of hard alloy plates. Background Art

[0002] Cemented carbide plate is an industrial material with excellent performance. It is mainly made of hard compounds of refractory metals (such as tungsten carbide, titanium carbide, etc.) and bonding metals (such as cobalt, nickel, etc.) through powder metallurgy. Cemented carbide plates are often accompanied by the presence of some impurities, such as oxides, carbides, nitrides, etc. These impurities may corrode or oxidize during the manufacturing process, forming dirt. In order to remove these impurities and dirt and ensure the purity and quality of the cemented carbide plate, its surface must be cleaned.

[0003] After ultrasonic cleaning of cemented carbide plates by existing cleaning devices, water stains or traces of cleaning agents are likely to remain on the surface of the cemented carbide plates. These residues may affect the appearance quality and performance of the product. The residual moisture and cleaning agents may become breeding grounds for microorganisms such as bacteria and mold, causing secondary contamination of the product. Therefore, a drying function is required to quickly dry the water stains on the surface of the aluminum alloy plate.

[0004] For example, an ultrasonic cleaning device for aluminum alloys disclosed in the patent publication number CN215844596U only has a cleaning function for aluminum alloys, but does not have a drying function. After cleaning, the aluminum alloy usually needs to be dried immediately to prevent water stains, corrosion or oxidation. Due to the lack of a drying function, the cleaned aluminum alloy products need to be transferred to other equipment for drying, which may lead to interruptions in the production process and reduce overall production efficiency. In addition, the process of transferring aluminum alloy products usually requires manual operation, which increases labor costs.

[0005] Therefore, it is necessary to invent a cleaning machine for the surface treatment of cemented carbide plates to solve the above problems. Utility Model Content

[0006] The utility model aims to provide a cleaning machine for surface treatment of cemented carbide plates, so as to solve the problem that the technology does not have a drying function.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning machine for surface treatment of cemented carbide plates, comprising an ultrasonic cleaning machine, a drying box, a Y-axis sliding assembly and a hot air blower, a drying box being provided on one side of the ultrasonic cleaning machine, a vertical frame being provided above the ultrasonic cleaning machine and the drying box, an X-axis sliding assembly being provided above the vertical frame, an X-axis sliding plate being slidably mounted on the X-axis sliding assembly, a Y-axis sliding plate being provided on the X-axis sliding plate, a Y-axis sliding plate being slidably mounted on the Y-axis sliding assembly, a storage basket being fixedly mounted on the side wall of the Y-axis sliding plate, and a hot air blower being provided on one side of the drying box.

[0008] Preferably, two X-axis sliding assemblies and two X-axis sliding plates are provided, and the two X-axis sliding assemblies and X-axis sliding plates are centrally symmetrical with each other about the ultrasonic cleaning machine. The bottom surface of the X-axis sliding plate does not contact the top surface of the ultrasonic cleaning machine, ensuring the smooth movement of the storage basket in the X-axis direction, so that the storage basket can be used to clean or dry the carbide plate in the ultrasonic cleaning machine and the drying box.

[0009] Preferably, two Y-axis sliding assemblies and two Y-axis sliding plates are provided, and the two Y-axis sliding assemblies and two Y-axis sliding plates are centrally symmetrical with respect to the storage basket, so that the storage basket can move freely in the up and down directions.

[0010] Preferably, the storage basket adopts a hollow structure design, and the outer diameter of the storage basket is smaller than the inner diameter of the ultrasonic cleaning machine and the drying box, allowing the cleaning liquid and hot air to fully penetrate, ensuring uniform cleaning and drying of the surface of the cemented carbide plate.

[0011] Preferably, limit frames are provided on the front and rear sides of the interior of the storage basket, and a plurality of limit frames are provided, and the plurality of limit frames are distributed in a straight line and equidistant array to achieve isolation of multiple carbide plates from each other and more comprehensive cleaning.

[0012] Preferably, a groove is provided on the side wall of the limiting frame, and a silicone pad is provided on the inner wall of the groove. The silicone pad increases the friction between the limiting frame and the carbide plate, further preventing the alloy plate from sliding.

[0013] Preferably, the air outlet end of the hot air blower is connected to an air supply pipe, and the air outlet end of the air supply pipe is connected to a hot air pipe. The hot air pipe surrounds the front and rear ends and one side edge below the drying box to provide evenly distributed hot air, reduce drying dead corners, and speed up the drying speed.

[0014] Preferably, a drying pipe is provided above the hot air pipe, and a plurality of the drying pipes are provided. The plurality of drying pipes extend through the interior of the drying box, and an air outlet nozzle is provided at the air outlet end of the drying pipe. The hot air is blown directly to every corner of the drying box through the drying pipe, thereby further optimizing the hot air flow direction and wind speed to ensure uniform drying of the surface of the cemented carbide plate.

[0015] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0016] The utility model realizes the automatic connection of the cleaning and drying steps through the arrangement of the ultrasonic cleaning machine and the drying box, reduces the process of manual handling and transfer, and improves production efficiency. Moreover, through the design of the Y-axis sliding assembly and the Y-axis sliding plate, it ensures the smooth and rapid transfer of the alloy plate between cleaning and drying. The close connection of the cleaning and drying steps makes the production rhythm more compact and improves the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the overall top view of the structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the storage basket of the present utility model;

[0020] Figure 4 For the utility model Figure 3 A in the middle is an enlarged schematic diagram of the three-dimensional structure;

[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the hot air blower of the present utility model.

[0022] Description of reference numerals:

[0023] 1. Ultrasonic cleaning machine; 2. Drying oven; 3. Stand; 4. X-axis sliding assembly; 5. X-axis sliding plate; 6. Y-axis sliding assembly; 7. Y-axis sliding plate; 8. Storage basket; 9. Limiting rack; 10. Groove; 11. Hot air blower; 12. Air supply duct; 13. Hot air duct; 14. Drying tube; 15. Air outlet nozzle. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0025] The utility model provides Figure 1-5The cleaning machine shown is for surface treatment of cemented carbide plates, comprising an ultrasonic cleaning machine 1, a drying box 2, a Y-axis sliding assembly 6 and a hot air blower 11. A drying box 2 is provided on one side of the ultrasonic cleaning machine 1, a stand 3 is provided above the ultrasonic cleaning machine 1 and the drying box 2, an X-axis sliding assembly 4 is provided above the stand 3, an X-axis sliding plate 5 is slidably mounted on the X-axis sliding assembly 4, a Y-axis sliding assembly 6 is provided on the X-axis sliding plate 5, a Y-axis sliding plate 7 is slidably mounted on the Y-axis sliding assembly 6, a storage basket 8 is fixedly installed on the side wall of the Y-axis sliding plate 7, and a hot air blower 11 is provided on one side of the drying box 2.

[0026] There are two X-axis sliding assemblies 4 and two X-axis sliding plates 5, and the two X-axis sliding assemblies 4 and the X-axis sliding plates 5 are centrally symmetrical with respect to the ultrasonic cleaning machine 1. The bottom surface of the X-axis sliding plate 5 does not contact the top surface of the ultrasonic cleaning machine 1. There are two Y-axis sliding assemblies 6 and two Y-axis sliding plates 7, and the two Y-axis sliding assemblies 6 and the Y-axis sliding plates 7 are centrally symmetrical with respect to the storage basket 8. The storage basket 8 adopts a hollow structure design. The outer diameter of the storage basket 8 is smaller than the inner diameter of the ultrasonic cleaning machine 1 and the drying box 2. Limiting frames 9 are provided on the front and back sides of the storage basket 8. There are multiple limiting frames 9, and the multiple limiting frames 9 are distributed in a straight line, equidistant and uniform array. The side wall of the limiting frame 9 is provided with a groove 10, and the inner wall of the groove 10 is provided with a silicone pad.

[0027] The X-axis sliding components 4 are each equipped with an X-axis sliding plate 5, which can move freely in the X-axis direction. Similarly, the Y-axis sliding components 6 are equipped with a Y-axis sliding plate 7, which can move freely in the Y-axis direction. Through the X-axis sliding components 4 and the Y-axis sliding components 6, the storage basket 8 is flexibly positioned on the two-dimensional plane. The storage basket 8 with a hollow structure can smoothly enter and adapt to the internal space of the ultrasonic cleaning machine 1 and the drying box 2, while also facilitating the cleaning liquid and hot air to fully penetrate and act on the surface of the carbide plate. The multiple limit frames 9 can ensure that multiple carbide plates can be cleaned, while also separating the multiple carbide plates to avoid the problem of multiple alloy plates being piled together and having dead corners, resulting in incomplete and thorough cleaning.

[0028] The air outlet end of the hot air blower 11 is connected to the air supply pipe 12, and the air outlet end of the air supply pipe 12 is connected to the hot air pipe 13. The hot air pipe 13 is arranged around the front and rear ends and one side of the bottom of the drying box 2. A drying pipe 14 is arranged above the hot air pipe 13. There are multiple drying pipes 14, and multiple drying pipes 14 extend through the interior of the drying box 2. An air outlet nozzle 15 is provided at the air outlet end of the drying pipe 14.

[0029] The air outlet of the hot air blower 11 is connected to the hot air pipe 13 through the air supply pipe 12, and the multiple drying pipes 14 can ensure that the hot air can be evenly distributed in and act on the inside of the drying box 2, thereby achieving uniform drying of the cemented carbide plate and further improving the drying efficiency and uniformity.

[0030] Working principle of this utility model:

[0031] Refer to the instruction manual Figure 1-5 When using the present invention, first place an appropriate amount of carbide plates in the storage basket 8, place the two ends of the carbide plates in the corresponding grooves 10 of the limit frames 9, and then preliminarily position the storage basket 8 in the X-axis direction through the X-axis sliding plate 5 and the X-axis sliding assembly 4 to ensure that the alloy plates are located directly above the ultrasonic cleaning machine 1. Then, the storage basket 8 is moved downward along the Y-axis direction through the Y-axis sliding assembly 6 and the Y-axis sliding plate 7. Since the bottom surface of the X-axis sliding plate 5 does not contact the top surface of the ultrasonic cleaning machine 1, the smoothness and stability of the movement are ensured, ensuring that the storage basket 8 enters the interior of the ultrasonic cleaning machine 1, so that the carbide plates can accurately enter the cleaning area of ​​the ultrasonic cleaning machine 1. Inside the ultrasonic cleaning machine 1, high-frequency vibration waves are transmitted to the surface of the carbide plates through the cleaning liquid, effectively removing dirt, grease and other impurities thereon.

[0032] After cleaning is completed, the Y-axis sliding assembly 6 and the Y-axis sliding plate 7 are started again, so that the storage basket 8 drives the carbide plate ultrasonic cleaning machine 1 to rise and move out smoothly, and continues to move to the top of the drying box 2 through the X-axis sliding plate 5 and the X-axis sliding assembly 4, and enters the drying box 2 again through the Y-axis sliding assembly 6 and the Y-axis sliding plate 7. In the drying box 2, the hot air generated by the hot air blower 11 is evenly transported to multiple drying tubes 14 through the air supply pipe 12 and the hot air pipe 13. Multiple drying tubes 14 start working and blow the hot air directly to the surface of the carbide plate through the air outlet nozzle 15. The hot air drying method greatly improves the drying efficiency and uniformity, ensuring that the carbide plate achieves the expected drying effect in a short time. Finally, when the carbide plate is completely dry, the Y-axis sliding assembly 6 and the Y-axis sliding plate 7 can be started again to move in the opposite direction, and the storage basket 8 and the carbide plate inside it can be taken out of the drying box 2. At this time, the entire cleaning and drying process is completed.

Claims

1. A cleaning machine for surface treatment of cemented carbide plates, comprising an ultrasonic cleaning machine (1), a drying oven (2), a Y-axis sliding assembly (6) and a hot air blower (11), characterized in that: A drying box (2) is provided on one side of the ultrasonic cleaning machine (1), a stand (3) is provided above the ultrasonic cleaning machine (1) and the drying box (2), an X-axis sliding assembly (4) is provided above the stand (3), an X-axis sliding plate (5) is slidably mounted on the X-axis sliding assembly (4), a Y-axis sliding assembly (6) is provided on the X-axis sliding plate (5), a Y-axis sliding plate (7) is slidably mounted on the Y-axis sliding assembly (6), a storage basket (8) is fixedly mounted on the side wall of the Y-axis sliding plate (7), and a hot air blower (11) is provided on one side of the drying box (2).

2. A cleaning machine for surface treatment of cemented carbide plates according to claim 1, characterized in that: Two X-axis sliding assemblies (4) and two X-axis sliding plates (5) are provided, and the two X-axis sliding assemblies (4) and two X-axis sliding plates (5) are centrally symmetrical with respect to the ultrasonic cleaning machine (1), and the bottom surface of the X-axis sliding plate (5) does not contact the top surface of the ultrasonic cleaning machine (1).

3. The cleaning machine for surface treatment of cemented carbide plates according to claim 1, characterized in that: Two Y-axis sliding components (6) and two Y-axis sliding plates (7) are provided, and the two Y-axis sliding components (6) and two Y-axis sliding plates (7) are centrally symmetrical with respect to the storage basket (8).

4. The cleaning machine for surface treatment of cemented carbide plates according to claim 3, characterized in that: The storage basket (8) adopts a hollow structure design, and the outer diameter of the storage basket (8) is smaller than the inner diameters of the ultrasonic cleaning machine (1) and the drying box (2).

5. The cleaning machine for surface treatment of cemented carbide plates according to claim 4, characterized in that: Limiting frames (9) are provided on the front and rear sides of the interior of the storage basket (8), and a plurality of the limiting frames (9) are provided. The plurality of limiting frames (9) are distributed in a straight line and equidistantly evenly arrayed.

6. The cleaning machine for surface treatment of cemented carbide plates according to claim 5, characterized in that: A groove (10) is provided on the side wall of the limiting frame (9), and a silicone pad is provided on the inner wall of the groove (10).

7. The cleaning machine for surface treatment of cemented carbide plates according to claim 1, characterized in that: The air outlet end of the hot air blower (11) is connected to an air supply pipe (12), and the air outlet end of the air supply pipe (12) is connected to a hot air pipe (13). The hot air pipe (13) surrounds the front and rear ends and one side edge below the drying box (2).

8. The cleaning machine for surface treatment of cemented carbide plates according to claim 7, characterized in that: A drying pipe (14) is provided above the hot air pipe (13), and a plurality of the drying pipes (14) are provided. The plurality of drying pipes (14) extend through the interior of the drying box (2), and an air outlet nozzle (15) is provided at the air outlet end of the drying pipe (14).

Citation Information

Patent Citations

  • Aluminum alloy ultrasonic cleaning device

    CN215844596U