Production line cleaning equipment for small-batch multi-variety electrolytic capacitor aluminum shells
By introducing a tunnel-type cleaning device that works collaboratively with visual inspection and a central processing unit on the electrolytic capacitor aluminum shell production line, real-time identification of the aluminum shell model and contamination degree and adaptive adjustment of cleaning parameters are achieved, solving the problem of process rhythm mismatch in small-batch, multi-variety production and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202511277951.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2025-10-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing electrolytic capacitor aluminum shell production line has a mismatch in process rhythm in the small-batch, multi-variety production, resulting in low production efficiency. In particular, the cleaning process cannot be adjusted intelligently, making it difficult to adapt to flexible production needs.
A closed tunnel cleaning device is used, combined with a visual inspection station and a central processing unit. Through the dual cleaning steps of spray structure and ultrasonic cleaning, and with a climbing feeder belt design, multi-stage cleaning of the aluminum shell is achieved. The aluminum shell model and contamination degree are identified through visual inspection, and the cleaning parameters and transmission speed are adaptively adjusted.
It significantly improves cleaning efficiency and cleanliness, ensures product quality, realizes efficient and continuous operation of the production line, and meets the demand for increased production.
Smart Images

Figure CN120772189A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of capacitor shell production, in particular to a production line cleaning device for small-batch multi-variety electrolytic capacitor aluminum shells. BACKGROUND
[0002] The production of electrolytic capacitor aluminum shells generally includes punching, cutting, anti-explosion line punching, cleaning, inspection, packaging, warehousing and other sections. Traditional production adopts discrete operation, each section is independently carried out, a large amount of manpower needs to be invested, and the production efficiency is low.
[0003] The application number CN202210909267.7 invention patent discloses a kind of conveyor for capacitor aluminum shell production line, including conveying frame, the feed end of conveying frame is connected with vibration disc, the upper end of conveying frame is spaced apart along its length direction and is provided with multiple material clamping positions for positioning capacitor aluminum shell, the bottom of conveying frame is provided with the step distance conveying mechanism for intermittent conveying of capacitor aluminum shell, the discharge end of conveying frame is provided with material collecting position, the beneficial effects of the present application are that, the present application structure design is reasonable, can make the transmission of capacitor aluminum shell and production rhythm match, guarantee the continuous production of capacitor aluminum shell, improve the production efficiency of capacitor aluminum shell.
[0004] However, in the process of realizing integrated production, a significant technical bottleneck lies in the mismatch of production rhythm of each section, which leads to the fact that the previous and subsequent processes cannot be directly and smoothly connected, seriously restricting the improvement of the production efficiency of the whole line, especially difficult to adapt to the flexible production demand of small batch and multi-variety.
[0005] In the prior art, a conveying device with material clamping position and step distance conveying mechanism is designed to realize intermittent conveying of aluminum shell and production rhythm matching. Although this scheme ensures the continuity of production to a certain extent, it does not deeply involve the optimization processing of processing procedures, such as the cleaning process cannot dynamically adjust the cleaning strategy according to the incoming material variety and pollution condition, thereby limiting the further release of the whole line capacity.
[0006] Therefore, there is an urgent need for a cleaning device that can actively match the rhythm of the previous process, has high intelligentization degree and can flexibly adapt to multi-variety production, to break through the key bottleneck of integrated automatic production line. SUMMARY
[0007] In order to overcome the defects in the prior art, the purpose of the present application is to provide a production line cleaning device for small-batch multi-variety electrolytic capacitor aluminum shells, which can actively adapt to the rhythm of the previous process and incoming material changes by improving the intelligentization level and flexible production capacity of the cleaning process, to solve the problems raised in the above background art.
[0008] To achieve the above objectives, the present invention provides production line cleaning equipment for small-batch, multi-variety electrolytic capacitor aluminum shells, comprising a sealed tunnel-type cleaning device, a decontamination device disposed horizontally at the discharge end of the cleaning device, and a drying device disposed longitudinally to one side of the discharge end of the decontamination device; the cleaning device includes a mesh conveyor belt for carrying and conveying the aluminum shells, a plurality of pairs of spray pipes disposed above and below the mesh conveyor belt, and a visual inspection station disposed above the feed end of the mesh conveyor belt; The decontamination device includes a decontamination box, a feeding belt installed inside the decontamination box, and a feeding device arranged above the discharge end of the decontamination box; the feeding end of the feeding belt is located at the bottom of the decontamination box, the discharge end of the feeding belt is located at the top of the decontamination box, and a plurality of ultrasonic generators are installed on the side wall of the decontamination box; the feeding device is used to push the aluminum shell at the discharge end of the feeding belt onto the drying device; The visual inspection station is used to collect image information of the aluminum shell and send it to the central processing unit. The central processing unit identifies the aluminum shell model and contamination degree based on the received image information, and generates control instructions accordingly to adaptively adjust the working parameters of the spray pipe and ultrasonic generator and the transmission speed of the mesh conveyor belt.
[0009] The above setting takes into account the inconsistent processing time of the aluminum shell. The first three stamping and other forming processes can be carried out simultaneously, resulting in the subsequent cleaning, inspection and packaging processes cannot keep up with the rhythm. By adopting a dual cleaning link of spray structure and ultrasonic cleaning, and coordinating with a unique climbing feeder belt design, a multi-stage cleaning process of first flushing and then deep cleaning of the aluminum shell in a confined space is completed, thereby achieving the technical effect of significantly improving the cleaning efficiency and cleanliness per unit time, ensuring product quality and meeting the demand for increased production.
[0010] As a further improvement of the present technical solution, the visual inspection station includes an industrial camera and a matching light source installed at the bottom, and the number of the industrial camera and the light source is at least two.
[0011] As a further improvement of the present technical solution, the central processor includes an image processing unit for processing the image information collected by the visual inspection station and outputting the recognition results of the aluminum shell model and pollution level; The control logic unit pre-stores the optimal cleaning parameter sets corresponding to different aluminum shell models and pollution levels. The control logic unit is used to call the corresponding cleaning parameter sets according to the recognition results and generate control instructions.
[0012] As a further improvement of the present technical solution, the working parameters of the spray pipe and ultrasonic generator include: water pressure and flow, ultrasonic power and action time.
[0013] As a further improvement of the present technical solution, the mesh conveyor belt is a mesh belt transmission mechanism driven by a stepper motor, and its transmission speed is steplessly adjusted by the central processing unit. A water collecting tank is fixedly provided at the bottom of the mesh conveyor belt, and a protective cover is provided above the mesh conveyor belt, and several protective curtains are hung at both ends of the protective cover.
[0014] As a further improvement of the present technical solution, a blanking plate is provided on the side wall of the feed end of the decontamination box, which is in an upward tilted state and aligned with the discharge end of the mesh conveyor belt. A guide plate is provided on the side wall of the discharge end of the decontamination box, which is in a downward tilted state and aligned with the feed end of the drying device. The feeding belt is a rubber belt driven by a servo motor, and a number of shifting strips are provided at equal intervals on the upper and lower surfaces of the feeding belt.
[0015] As a further improvement of the present technical solution, the feeding device includes a push plate, a reciprocating screw and a guide frame. The two inner side walls of the guide frame are symmetrically provided with guide grooves, and the guide grooves are in a rounded rectangular ring structure. Slide columns are protruding on both sides of the top of the push plate, and the slide columns are slidably engaged with the guide grooves. The reciprocating screw is arranged on the center line of the top of the guide frame and is driven to rotate by a motor. A slider is threadedly connected to the reciprocating screw.
[0016] As a further improvement of the present technical solution, lifting columns are symmetrically embedded on the top of the push plate, a pair of lifting columns are plugged into the convex wings on both sides of the slider, and a spring is sleeved between the convex wings and the top of the lifting columns. When the sliding column of the push plate is located in the middle of the rounded corner of the guide groove, the spring is in a free and stable state.
[0017] As a further improvement of the present technical solution, the drying device consists of a chain-type conveying mechanism driven by a reduction motor and a protective box on the top thereof. A plurality of electric heating tubes are installed in most of the top of the feed end of the protective box, and an air cooling device is provided on the top of the discharge end of the protective box. The air cooling device includes a plurality of air outlet pipes placed in the top of the protective box and a fan for supplying air flow to the air outlet pipes.
[0018] As a further improvement of this technical solution, operating the device includes the following steps: S1. The aluminum shell is carried by a mesh conveyor belt and transported through a visual inspection station; S2, the visual inspection station collects the image information of the aluminum shell and transmits it to the central processing unit; S3. The central processing unit processes the image information in real time, identifies the model of the current aluminum shell and assesses its surface contamination level. The basis for assessing the contamination level is the grayscale value distribution of pixels in the image, the contrast of specific areas, or the presence of abnormal attachment features. Based on the identified model and contamination level, the central processing unit matches and calls the optimal cleaning parameter set from a pre-stored parameter database. S4. The central processing unit generates control instructions to adjust the operating parameters of the spray pipe and the ultrasonic generator and the transmission speed of the mesh conveyor belt to the values set by the optimal cleaning parameter set; S5. The aluminum shell is cleaned, decontaminated and dried in sequence under the adjusted parameters.
[0019] Compared with the prior art, the present invention has the following beneficial effects: 1. This production line cleaning equipment for small-batch, multi-variety electrolytic capacitor aluminum shells uses a dual cleaning process of spraying and ultrasonic cleaning, and is equipped with a unique climbing feeder belt design. It completes a multi-stage cleaning process of first flushing and then deep cleaning the aluminum shells in a confined space, thereby achieving the technical effect of significantly improving cleaning efficiency and cleanliness per unit time, ensuring product quality and meeting the demand for increased production.
[0020] 2. The production line cleaning equipment for small-batch, multi-variety electrolytic capacitor aluminum shells uses a visual inspection station that works in conjunction with the central processor to complete real-time online identification and intelligent judgment of the aluminum shell model and contamination level, thereby achieving the technical effect of adaptively and accurately adjusting cleaning parameters and transmission speed according to the incoming material conditions, realizing efficient and continuous operation of the production line.
[0021] 3. The production line cleaning equipment for small-batch, multi-variety electrolytic capacitor aluminum shells uses a feeding device designed with specific guide grooves and an elastic reset structure to complete the stable, lossless, and automated transfer of the aluminum shells from the decontamination device to the drying device, thereby achieving the technical effect of efficiently integrating multiple functional modules into a compact whole, reducing intermediate links and manual intervention, and further ensuring the consistency and reliability of production. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings described herein are for illustrative purposes only and are not intended to limit the scope of the present invention in any way. In addition, the shapes and proportional dimensions of the various components in the drawings are merely illustrative and are used to help understand the present invention, and are not intended to specifically limit the shapes and proportional dimensions of the various components of the present invention. Those skilled in the art will select various possible shapes and proportional dimensions to implement the present invention according to the specific circumstances under the guidance of the present invention.
[0023] Figure 1 This is a schematic diagram of the assembly structure of the cleaning equipment of the present invention; Figure 2 It is a partial structural schematic diagram of the cleaning device of the present invention; Figure 3 It is a schematic diagram of the protective cover structure of the present invention; Figure 4 This is a schematic diagram of the spray pipe assembly structure of the present invention; Figure 5 This is a schematic diagram of the assembly structure of the air cooling device of the present invention; Figure 6 This is a schematic diagram of the overall assembly structure of the decontamination box of the present invention; Figure 7 It is a schematic structural diagram of the decontamination box of the present invention; Figure 8 This is a schematic diagram of the feeder belt assembly structure of the present invention; Figure 9 This is a schematic diagram of the assembly structure of the feeding device of the present invention; Figure 10 It is a schematic structural diagram of the pusher plate of the present invention; The meaning of each number in the figure is: 100. Cleaning device; 110. Mesh conveyor belt; 111. Stepper motor; 112. Water collection tank; 120. Spray pipe; 121. Atomizing nozzle; 122. Water inlet pipe; 130. Visual inspection station; 140. Protective cover; 141. Protective curtain; 200, decontamination box; 201, blanking plate; 202, guide plate; 203, pressure roller; 210, feed belt; 211, servo motor; 212, belt roller; 213, belt pressing member; 214, shift bar; 220, ultrasonic generator; 230, feed device; 231, push plate; 2311, slide column; 2312, lifting column; 232, reciprocating screw; 2321, slider; 233, guide frame; 2331, guide groove; 234, spring; 300. Drying device; 310. Air cooling device; 311. Air outlet duct; 312. Fan; 313. Main air duct; 314. Air guide duct. DETAILED DESCRIPTION
[0024] The details of the present invention can be more clearly understood in conjunction with the accompanying drawings and the description of the specific embodiments of the present invention. However, the specific embodiments of the present invention described herein are for illustrative purposes only and are not to be construed as limiting the present invention in any way. Under the guidance of the present invention, any possible variations of the present invention conceived by skilled artisans should be considered within the scope of the present invention. The terms "mounted" and "connected" should be understood broadly, meaning direct connection as well as indirect connection through an intermediary.
[0025] The terms "central axis," "vertical," "horizontal," "front," "back," "up," "down," "left," "right," "top," "bottom," "inside," and "outside" used herein to indicate positions or location relationships are based on the positions or location relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, in the description of the present invention, "several" means two or more, unless otherwise specifically defined.
[0026] See also Figures 1-4 As shown, the present invention provides a production line cleaning equipment for small-batch, multi-variety electrolytic capacitor aluminum shells, comprising a sealed tunnel-type cleaning device 100, a decontamination device disposed horizontally at the discharge end of the cleaning device 100, and a drying device 300 disposed longitudinally on one side of the discharge end of the decontamination device. The cleaning device 100 includes a mesh conveyor belt 110 for carrying and conveying the aluminum shells, a plurality of pairs of spray pipes 120 disposed above and below the mesh conveyor belt 110, and a visual inspection station 130 disposed above the feed end of the mesh conveyor belt 110. A plurality of atomizing nozzles 121 are embedded in the spray pipe 120, and a water inlet pipe 122 is sleeved between one end of the upper and lower pairs of spray pipes 120, which are connected to the water pump for water supply through a water pipe; the visual inspection station 130 is used to collect image information of the aluminum shell and send it to the central processing unit. The central processing unit identifies the model and contamination degree of the aluminum shell according to the received image information, and generates control instructions accordingly to adaptively adjust the working parameters of the spray pipe 120 and the transmission speed of the mesh conveyor belt 110; the present invention improves the intelligence level and continuous production capacity of the product cleaning process so that it can actively adapt to the rhythm and incoming material changes of the previous processes; and improves the efficiency of the entire production line by adaptively adjusting the cleaning speed.
[0027] Furthermore, the visual inspection station 130 includes an industrial camera and a matching light source installed at the bottom. The number of industrial cameras and light sources is at least two, and the industrial cameras and light sources are spaced apart so that there is no shadow in the illumination range, which is conducive to taking clear pictures so that image processing and judgment can be accurate.
[0028] Specifically, the central processing unit includes an image processing unit for processing image information collected by the visual inspection station 130 and outputting recognition results regarding the aluminum shell model and pollution level; The control logic unit has pre-stored optimal cleaning parameter sets corresponding to different aluminum shell models and pollution levels. The control logic unit is used to call the corresponding cleaning parameter set according to the recognition result and generate control instructions; The central processing unit processes image information in real time, identifies the current aluminum shell model and assesses its surface contamination level. The basis for assessing the contamination level is the grayscale value distribution of pixels in the image, the contrast of specific areas, or the presence of abnormal attachment features. Based on the identified model and contamination level, the central processing unit matches and calls the optimal cleaning parameter set from a pre-stored parameter database. The pre-stored parameter database supports learning and updating through the human-computer interaction interface, and the operator can enter a new aluminum shell model and its corresponding optimal cleaning parameters.
[0029] Furthermore, the mesh conveyor belt 110 is a mesh belt transmission mechanism driven by a stepper motor 111, and its transmission speed is steplessly adjusted by the central processing unit. A water collecting tank 112 is fixedly provided at the bottom of the mesh conveyor belt 110 to collect water sprayed from the spray pipe 120, which flows back into the water tank through pipes and filter membrane filtration equipment and is pumped by the water pump for recycling. A protective cover 140 is provided above the mesh conveyor belt 110, and a number of protective curtains 141 are hung at both ends of the protective cover 140. The protective curtains 141 are plastic sheets, which serve to seal and pass through the aluminum shell at any time.
[0030] like Figures 6-10 As shown, the decontamination device includes a decontamination box 200, a feeding belt 210 installed inside the decontamination box 200, and a feeding device 230 arranged above the discharge end of the decontamination box 200; the feeding belt 210 is a rubber belt driven by a servo motor 211, the feeding end of the feeding belt 210 is located at the bottom of the decontamination box 200, and the discharge end of the feeding belt 210 is located at the top of the decontamination box 200. A number of shifting bars 214 are provided at equal intervals on the upper and lower surfaces of the feeding belt 210 to promote the climbing and transportation of the aluminum shell.
[0031] The feeding end and the discharging end of the feeding belt 210 are both provided with belt rollers 212 for supporting the feeding belt 210 for circulating motion, wherein the feeding end of the feeding belt 210 is lifted upward to the top of the decontamination box 200 and is provided with another belt roller 212. This belt roller 212 is coaxially connected to the servo motor 211 to form a driving force to make the feeding belt 210 circulate in the decontamination box 200 to transport the aluminum shell; at the same time, the servo motor 211 is fixedly connected to the outer wall of the top of the decontamination box 200 by bolts to isolate moisture; in order to make the feeding belt 210 form a high and low end circulating motion, a plurality of pairs of pressure rollers 203 are embedded in the inner wall of the decontamination box 200 for guiding the upper layer of the feeding belt 210 to bend and turn, and at the same time, a belt pressing member 213 is inserted between the inner walls of the decontamination box 200 for cooperating with the pressure roller 203 to guide the lower layer of the feeding belt 210 to bend and turn.
[0032] Furthermore, clean water is placed in the decontamination box 200 and overflows to the top of the feeding end of the feeding belt 210 so that the aluminum shell is placed in the water. A number of ultrasonic generators 220 are installed on the side walls of the decontamination box 200. Ultrasonic waves are emitted by the ultrasonic generators 220 and propagated into the clean water. The ultrasonic waves propagate in the liquid, causing the liquid to vibrate at the ultrasonic frequency. The ultrasonic waves radiate forward in the cleaning liquid in a sparse and dense manner, causing the liquid to flow and generate tens of thousands of tiny bubbles. When the tiny bubbles burst, shock waves are generated to remove dirt and oil stains on the aluminum shell. Furthermore, the central processing unit identifies the aluminum shell model and contamination level based on the received image information, and generates control instructions accordingly to adaptively adjust the working parameters of the spray pipe 120. The working parameters of the spray pipe 120 and the ultrasonic generator 220 include: water pressure and flow, ultrasonic power and action time.
[0033] Specifically, the feeding device 230 is used to push the aluminum shell at the discharge end of the feeding belt 210 onto the drying device 300; the feeding device 230 includes a pushing plate 231, a reciprocating screw rod 232 and a guide frame 233, and the two inner side walls of the guide frame 233 are symmetrically provided with guide grooves 2331, and the guide grooves 2331 are in a rounded rectangular ring structure. Slide columns 2311 are protruded on both sides of the top of the pushing plate 231, and the slide columns 2311 are slidably engaged with the guide grooves 2331. The reciprocating screw rod 232 is arranged on the top center line of the guide frame 233, and the guide grooves 2331 are slidably engaged with the guide grooves 2331. The motor drives the rotation, and a slider 2321 is threadedly connected to the reciprocating screw rod 232; the slider 2321 drives the push plate 231 to reciprocate along the central axis of the reciprocating screw rod 232, and under the circular guidance of the guide groove 2331, the push plate 231 slides between the two lower layers of the guide grooves 2331 and approaches the high-end top surface of the feeding belt 210 to push the material. When the push plate 231 retreats, it slides between the upper layers of the two guide grooves 2331 and stays away from the high-end top surface of the feeding belt 210 to avoid touching the aluminum shell being transported up.
[0034] Furthermore, in order to allow the push plate 231 to automatically bend at the rounded corner of the guide groove 2331, a lifting post 2312 is symmetrically embedded in the top of the push plate 231, and a pair of lifting posts 2312 are plugged into the convex wings on both sides of the slider 2321. The top surface of the guide frame 233 is symmetrically provided with a sliding groove and a pair of lifting posts 2312 for sliding connection; and a spring 234 is sleeved between the convex wings and the top of the lifting post 2312. When the sliding post 2311 of the push plate 231 is located in the middle of the rounded corner of the guide groove 2331, the spring 234 is in a free and stable state; the push plate 231 is pressed and rebounded by the spring 234 to enter the middle of the rounded corner of the guide groove 2331. When the push plate 231 is driven to move horizontally, it bends along the rounded corner and switches between the upper and lower layers of the guide groove 2331.
[0035] like Figure 5 As shown, the drying device 300 consists of a chain-type conveyor mechanism driven by a reduction motor and a protective box on top. Several electric heating tubes are installed in the top of the protective box at the feed end. These tubes can generate heat when powered on. Several temperature sensors are installed on the inner wall of the protective box to monitor the temperature in real time. When the preset drying temperature is reached, the electric heating tubes are powered off, saving electricity. An air cooling device 310 is installed at the top of the discharge end of the protective box. The air cooling device 310 includes several air outlet pipes 311 placed in the top of the protective box and a fan 312 that supplies air to the air outlet pipes 311. The air outlet end of the fan 312 is sheathed with a main air duct 313. An air guide duct 314 is sheathed between the main air duct 313 and the several air outlet pipes 311 to conduct air out of the air outlet pipes 311 and cool the heated aluminum shells for subsequent inspection and packaging.
[0036] Furthermore, a blanking plate 201 is provided on the side wall of the feed end of the decontamination box 200, and the blanking plate 201 is in an upward tilted state and aligned with the discharge end of the mesh conveyor belt 110, so that the aluminum shell on the mesh conveyor belt 110 slides down along the blanking plate 201 into the decontamination box 200 and is transported by the feeding belt 210; a guide plate 202 is provided on the side wall of the discharge end of the decontamination box 200, and the guide plate 202 is in a downward tilted state and aligned with the feed end of the drying device 300, that is, the feed end of the chain plate conveying mechanism, so that the aluminum shell slides in along the guide plate 202 and is transported.
[0037] When used, the production line cleaning equipment for small-batch, multi-variety electrolytic capacitor aluminum shells of the present invention includes the following steps: S1. The aluminum shell is carried by the mesh conveyor belt 110 and conveyed through the visual inspection station 130; S2, the visual inspection station 130 collects image information of the aluminum shell and transmits it to the central processing unit; S3: The central processing unit processes the image information in real time, identifying the current aluminum shell model and assessing its surface contamination level. This assessment is based on the grayscale value distribution of pixels in the image, the contrast of specific areas, or the presence of abnormal attachment features. Based on the identified model and contamination level, the central processing unit matches and calls the optimal cleaning parameter set from a pre-stored parameter database. The pre-stored parameter database supports learning and updating through the human-computer interaction interface, allowing the operator to input a new aluminum shell model and its corresponding optimal cleaning parameters. S4. The central processing unit generates a control instruction to adjust the operating parameters of the spray pipe 120 and the ultrasonic generator 220 and the transmission speed of the mesh conveyor belt 110 to the values set by the optimal cleaning parameter set; S5. The aluminum shell is sequentially cleaned, decontaminated, and dried under the adjusted parameters.
[0038] It should be noted that the fixed connection and fixed arrangement of the present invention are achieved using conventional fixing means such as bolt connections or welding. The above embodiments are merely illustrative of the technical concepts and features of the present invention. Their purpose is to enable those familiar with the art to understand the content of the present invention and implement it accordingly. They are not intended to limit the scope of protection of the present invention. Any equivalent changes or modifications made in accordance with the spirit and essence of the present invention are intended to be covered by the scope of protection of the present invention.
Claims
1. Production line cleaning equipment for small batch and multi-variety electrolytic capacitor aluminum shells, characterized by: The invention comprises a closed tunnel-type cleaning device, a decontamination device placed horizontally at the discharge end of the cleaning device, and a drying device arranged longitudinally on one side of the discharge end of the decontamination device; the cleaning device comprises a mesh conveyor belt for carrying and conveying aluminum shells, a plurality of pairs of spray pipes arranged above and below the mesh conveyor belt, and a visual inspection station arranged above the feed end of the mesh conveyor belt; The decontamination device includes a decontamination box, a feeding belt installed inside the decontamination box, and a feeding device arranged above the discharge end of the decontamination box; the feeding end of the feeding belt is located at the bottom of the decontamination box, the discharge end of the feeding belt is located at the top of the decontamination box, and a plurality of ultrasonic generators are installed on the side wall of the decontamination box; the feeding device is used to push the aluminum shell at the discharge end of the feeding belt onto the drying device; The visual inspection station is used to collect image information of the aluminum shell and send it to the central processing unit. The central processing unit identifies the aluminum shell model and contamination degree based on the received image information, and generates control instructions accordingly to adaptively adjust the working parameters of the spray pipe and ultrasonic generator and the transmission speed of the mesh conveyor belt.
2. The production line cleaning equipment for small batch and multi-variety electrolytic capacitor aluminum shells according to claim 1 is characterized in that: The visual inspection station includes an industrial camera and a matching light source installed at the bottom, and the number of the industrial camera and the light source is at least two.
3. The production line cleaning equipment for small batch and multi-variety electrolytic capacitor aluminum shells according to claim 2 is characterized in that: The central processing unit includes an image processing unit for processing the image information collected by the visual inspection station and outputting the recognition results of the aluminum shell model and pollution level; The control logic unit pre-stores the optimal cleaning parameter sets corresponding to different aluminum shell models and pollution levels. The control logic unit is used to call the corresponding cleaning parameter sets according to the recognition results and generate control instructions.
4. The production line cleaning equipment for small batch and multi-variety electrolytic capacitor aluminum shells according to claim 3 is characterized in that: The working parameters of the spray pipe and ultrasonic generator include: water pressure and flow, ultrasonic power and action time.
5. The production line cleaning equipment for small batch and multi-variety electrolytic capacitor aluminum shells according to claim 4 is characterized in that: The mesh conveyor belt is a mesh belt transmission mechanism driven by a stepper motor, and its transmission speed is steplessly adjusted by the central processing unit. A water collecting box is fixedly provided at the bottom of the mesh conveyor belt, and a protective cover is provided above the mesh conveyor belt, and several protective curtains are hung at both ends of the protective cover.
6. The production line cleaning equipment for small batch and multi-variety electrolytic capacitor aluminum shells according to claim 5, characterized in that: The side wall of the feed end of the decontamination box is provided with a blanking plate, which is in an upward tilt and aligned with the discharge end of the mesh conveyor belt. The side wall of the discharge end of the decontamination box is provided with a guide plate, which is in a downward tilt and aligned with the feed end of the drying device. The feeding belt is a rubber belt driven by a servo motor, and a number of shifting strips are provided at equal intervals on the upper and lower surfaces of the feeding belt.
7. The production line cleaning equipment for small batch and multi-variety electrolytic capacitor aluminum shells according to claim 6, characterized in that: The feeding device includes a push plate, a reciprocating screw and a guide frame. The two inner side walls of the guide frame are symmetrically provided with guide grooves. The guide grooves are in the form of rounded rectangular ring structures. Slide columns are protruding from both sides of the top of the push plate. The slide columns are slidably engaged with the guide grooves. The reciprocating screw is arranged on the center line of the top of the guide frame and is driven to rotate by a motor. A slider is threadedly connected to the reciprocating screw.
8. The production line cleaning equipment for small batch and multi-variety electrolytic capacitor aluminum shells according to claim 7, characterized in that: A lifting column is symmetrically embedded on the top of the push plate, a pair of lifting columns are plugged into the convex wings on both sides of the slider, and a spring is sleeved between the convex wings and the top of the lifting column. When the sliding column of the push plate is located in the middle of the rounded corner of the guide groove, the spring is in a free and stable state.
9. The production line cleaning equipment for small batch and multi-variety electrolytic capacitor aluminum shells according to claim 8, characterized in that: The drying device consists of a chain-type conveying mechanism driven by a reduction motor and a protective box on its top. Several electric heating tubes are installed in most of the top of the feeding end of the protective box. An air cooling device is provided on the top of the discharging end of the protective box. The air cooling device includes several air outlet pipes placed in the top of the protective box and a fan that supplies air flow to the air outlet pipes.
10. The production line cleaning equipment for small batch and multi-variety electrolytic capacitor aluminum shells according to claim 9, characterized in that: Operating the device involves the following steps: S1. The aluminum shell is carried by a mesh conveyor belt and transported through a visual inspection station; S2, the visual inspection station collects the image information of the aluminum shell and transmits it to the central processing unit; S3. The central processing unit processes the image information in real time, identifies the model of the current aluminum shell and assesses its surface contamination level. The basis for assessing the contamination level is the grayscale value distribution of pixels in the image, the contrast of specific areas, or the presence of abnormal attachment features. Based on the identified model and contamination level, the central processing unit matches and calls the optimal cleaning parameter set from a pre-stored parameter database. S4. The central processing unit generates control instructions to adjust the operating parameters of the spray pipe and the ultrasonic generator and the transmission speed of the mesh conveyor belt to the values set by the optimal cleaning parameter set; S5. The aluminum shell is cleaned, decontaminated and dried in sequence under the adjusted parameters.
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