Gear shaft spline milling device

By designing a multifunctional gear shaft spline milling device and utilizing the rotation and lifting mechanism and the clamping mechanism, the problem of fixing a single-size gear shaft is solved, and the stable clamping and multi-angle milling of multi-size gear shafts are achieved, thereby improving the processing efficiency and precision.

CN223338438UActive Publication Date: 2025-09-16LUOYANG LONGKUN MACHINERIES CO LTD
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Patent Information

Application Number
CN202422059375.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-09-16
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The existing gear shaft spline milling device can only fix gear shafts of a single size and cannot meet the needs of multiple sizes in actual production.

Method used

A gear shaft spline milling device including a rotating mechanism, a milling mechanism, a lifting mechanism and a rotation mechanism was designed. The clamping mechanism used a bidirectional lead screw and a hydraulic cylinder to fix and adjust the height of gear shafts of different sizes, and combined with a motor drive to achieve multi-angle milling operations.

Benefits of technology

It realizes the stable clamping and multi-angle milling of gear shafts of different sizes, expands the application range of the device, and improves processing efficiency and precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gear shaft spline milling device, which relates to the field of spline milling equipment and comprises a base, a rotating mechanism and a milling mechanism are mounted at the top of the base, the rotating mechanism is arranged on one side of the milling mechanism, a lifting mechanism is mounted at the top of the rotating mechanism, a rotating mechanism is arranged at the top of the lifting mechanism, and the rotating mechanism comprises a rotating disc. A clamping mechanism is installed on the front side of the rotating disc and comprises a two-way lead screw, the two-way lead screw is installed on the front side of the rotating disc through a bearing seat, and two threaded blocks are connected to the two-way lead screw in a threaded mode. The device has the beneficial effects that a gear shaft body is placed between the two clamping plates, then the two-way lead screw is rotated through the rotating disc, so that the two threaded blocks are driven to get close to each other along the sliding grooves, then the two connecting plates are driven to move, the two clamping plates are driven to move through movement of the two connecting plates, and therefore the gear shaft body is clamped and fixed; and gear shafts of different sizes can be clamped and fixed, and the application range is widened.
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Description

Technical Field

[0001] The utility model relates to the field of spline milling equipment, in particular to a gear shaft spline milling device. Background Art

[0002] Milling refers to the use of a rotating multi-edged tool to cut a workpiece. It is a highly efficient processing method. During operation, the tool rotates as the main motion and the workpiece moves as the feed motion. The workpiece can also be fixed, but at this time the rotating tool must also move to complete the main motion and feed motion at the same time. Splines are a cylindrical mechanical connection part that is commonly used in many different mechanical and industrial applications, including vehicle engines, construction machinery, machine tools, manufacturing and other fields. In the production and manufacturing of gear shafts, splines are usually required to connect parts.

[0003] For example, the patent document with the announcement number CN212704601U discloses a high-precision gear shaft spline milling device. First, the first stepping screw fixes the first slider through a threaded connection, and the second stepping screw fixes the second slider through a threaded connection. During the milling process, the position of the gear shaft and the grinding tooth will not move, which improves the accuracy of the gear shaft spline. The gear shaft can be fixed in a fixed position and can mill the involute spline. The direction of the gear shaft can also be changed to a position parallel to the fixed rod by rotating the motor, and a thread can be milled, which increases the function of the device.

[0004] During use, the above patent can use the clamping block to limit the gear shaft and fix it with the fixing box, but it can only fix the gear shaft of a single size. Since there are many sizes of gear shafts in actual production, the above patent is not convenient for actual use. Utility Model Content

[0005] The purpose of the present utility model is to provide a gear shaft spline milling device in order to solve the above problems.

[0006] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0007] A gear shaft spline milling device includes a base, a rotating mechanism and a milling mechanism are installed on the top of the base, the rotating mechanism is on one side of the milling mechanism, a lifting mechanism is installed on the top of the rotating mechanism, and a rotating mechanism is provided on the top of the lifting mechanism. The rotating mechanism includes a rotating disk, and a clamping mechanism is installed on the front side of the rotating disk. The clamping mechanism includes a bidirectional lead screw, which is installed on the front side of the rotating disk through a bearing seat. Two threaded blocks are threadedly connected to the bidirectional lead screw, a sliding groove is provided on the front side of the rotating disk, and the thread block is slidably connected in the sliding groove. The front side of the thread block is fixedly connected to a connecting plate, and the bottom of the connecting plate is fixedly connected to a clamping plate, and the gear shaft body is clamped between the two clamping plates.

[0008] Preferably, the clamping plate is a curved plate made of gray cast iron.

[0009] Preferably, the rotating mechanism includes a bottom plate, the bottom plate is fixedly connected to the top of the base, the top of the bottom plate is fixedly connected to the first motor, and the output shaft of the first motor is fixedly connected to a connecting disk.

[0010] Preferably, the lifting mechanism includes a mounting plate, which is fixedly connected to the top of the connecting plate, a hydraulic cylinder is fixedly connected to the top of the mounting plate, a top plate is fixedly connected to the output shaft of the hydraulic cylinder, two fixed columns are fixedly connected to the top of the mounting plate, a support rod is slidably connected to the fixed column, and the top of the support rod is fixedly connected to the top plate.

[0011] Preferably, the support rod is a cylindrical rod made of aluminum alloy.

[0012] Preferably, the rotating mechanism includes a second motor, which is fixedly connected to the top of the top plate, and a fixed block is fixedly connected to the top of the top plate. A rotating shaft is rotatably connected in the fixed block, and the output shaft of the second motor is fixedly connected to the rear end of the rotating shaft, and the rotating disk is fixedly connected to the front end of the rotating shaft.

[0013] The beneficial effect is: the gear shaft body is placed between the two clamping plates, and then the bidirectional screw is rotated through the turntable, thereby driving the two threaded blocks to approach each other along the sliding groove, and then driving the two connecting plates to move. The movement of the two connecting plates drives the two clamping plates to move, thereby clamping and fixing the gear shaft body, which can achieve clamping and fixing of gear shafts of different sizes, increasing the scope of use.

[0014] Additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention but do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 This is a three-dimensional diagram of a gear shaft spline milling device according to the present invention;

[0017] Figure 2 This is an enlarged view of the structure of point A of a gear shaft spline milling device described in the present utility model;

[0018] Figure 3 This is a rear view of the rotating mechanism and the lifting mechanism of the gear shaft spline milling device described in the utility model;

[0019] Figure 4It is a left view of the rotating mechanism and the clamping mechanism of the gear shaft spline milling device described in the utility model.

[0020] The description of the accompanying drawings is as follows: 1. Base; 201. Bottom plate; 202. First motor; 203. Connecting plate; 301. Mounting plate; 302. Hydraulic cylinder; 303. Top plate; 304. Fixed column; 305. Support rod; 401. Second motor; 402. Fixed block; 403. Rotating shaft; 404. Rotating disk; 501. Bidirectional screw; 502. Threaded block; 503. Sliding groove; 504. Connecting plate; 505. Clamping plate; 506. Gear shaft body; 6. Milling mechanism. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0023] The present invention will be further described below with reference to the accompanying drawings:

[0024] like Figures 1-4 As shown, a gear shaft spline milling device includes a base 1, and a rotating mechanism for rotating in a horizontal plane and a milling mechanism 6 for processing are installed on the top of the base 1. The rotating mechanism is on one side of the milling mechanism 6. A lifting mechanism for adjusting the height is installed on the top of the rotating mechanism. A rotating mechanism for rotation is provided on the top of the lifting mechanism. The rotating mechanism includes a rotating disk 404, and a clamping mechanism for clamping and fixing is installed on the front side of the rotating disk 404.

[0025] The clamping mechanism includes a two-way screw 501, which is mounted on the front side of the rotating disk 404 through a bearing seat. Two threaded blocks 502 are threadedly connected to the two-way screw 501. A sliding groove 503 is provided on the front side of the rotating disk 404. The threaded block 502 is slidably connected to the sliding groove 503. A connecting plate 504 is welded on the front side of the threaded block 502. The bottom of the connecting plate 504 is connected to a clamping plate 505 by bolts. The clamping plate 505 is an arc-shaped plate made of gray cast iron. The gear shaft body 506 is clamped between the two clamping plates 505. The gear shaft body 506 is placed between the two clamping plates 505, and then the two-way screw 501 is rotated by the turntable, thereby driving the two threaded blocks 502 to approach each other along the sliding groove 503, thereby driving the two connecting plates 504 to move. The movement of the two connecting plates 504 drives the two clamping plates 505 to move, thereby clamping and fixing the gear shaft body 506, which can achieve clamping and fixing gears of different sizes. The top of the gear shaft 303 is connected to the upper and lower ends of the gear box 304, and the gear box 304 is connected to the lower end of the gear box 304 by screws.

[0026] The rotating mechanism includes a second motor 401, which is connected to the top of the top plate 303 by bolts. A fixed block 402 is welded to the top of the top plate 303. A rotating shaft 403 is rotatably connected to the fixed block 402 through a bearing. The output shaft of the second motor 401 is connected to the rear end of the rotating shaft 403 by a coupling. The rotating disk 404 is welded to the front end of the rotating shaft 403. The second motor 401 works to drive the rotating shaft 403 to rotate, thereby using the rotating disk 404 to drive the clamping mechanism to rotate, and then drive the gear shaft body 506 to rotate, and cooperate with the milling mechanism 6 to realize milling of the involute spline on the gear shaft body 506. The rotating mechanism includes a bottom plate 201, which is connected to the bottom plate 201 by bolts. The top of the seat 1 and the top of the base plate 201 are connected to the first motor 202 by bolts, and the output shaft of the first motor 202 is connected to the connecting disk 203 by a key. When milling of threads is required, the first motor 202 is operated to drive the connecting disk 203 to rotate, and the connecting disk 203 is rotated to drive the lifting mechanism to rotate, thereby utilizing the rotating mechanism to drive the clamping mechanism to rotate, and then driving the gear shaft body 506 to rotate, so as to rotate the gear shaft body 506 ninety degrees in the horizontal plane, so that the gear shaft body 506 is parallel to the rotating shaft where the grinding teeth in the milling mechanism 6 are located, and then the gear shaft body 506 is driven to rotate by the second motor 401, and cooperates with the milling mechanism 6 to realize milling of threads on the gear shaft body 506.

[0027] Working principle: When in use, the gear shaft body 506 is placed between the two clamping plates 505, and then the bidirectional screw 501 is rotated by the turntable, thereby driving the two threaded blocks 502 to approach each other along the sliding groove 503, and then driving the two connecting plates 504 to move. The movement of the two connecting plates 504 drives the two clamping plates 505 to move, thereby clamping and fixing the gear shaft body 506, which can achieve clamping and fixing gear shafts of different sizes, increasing the scope of use. Then, the hydraulic cylinder 302 works to drive the top plate 303 to rise and fall, and at the same time drive the support rod 305 to slide in the fixed column 304, so that the top plate 303 rises and falls more smoothly. The lifting of the top plate 303 can drive the rotating mechanism to rise and fall, thereby driving the gear shaft body 506 to rise and fall, and realize adjusting the height of the gear shaft body 506 so that the center of the gear shaft body 506 is aligned with the center of the milling mechanism 6. The grinding teeth are at the same height, which is convenient for processing. Then, the second motor 401 is operated to drive the rotating shaft 403 to rotate, so that the rotating disk 404 is used to drive the clamping mechanism to rotate, and then the gear shaft body 506 is driven to rotate, and the milling mechanism 6 is cooperated to realize milling of the involute spline on the gear shaft body 506. When thread milling is required, the first motor 202 is operated to drive the connecting disk 203 to rotate, and the connecting disk 203 is rotated to drive the lifting mechanism to rotate, so as to use the rotating mechanism to drive the clamping mechanism to rotate, and then the gear shaft body 506 is driven to rotate, so as to realize rotating the gear shaft body 506 ninety degrees in the horizontal plane, so that the gear shaft body 506 is parallel to the rotating axis where the grinding teeth are located in the milling mechanism 6. Then, the gear shaft body 506 is driven to rotate by the second motor 401, and the milling mechanism 6 is cooperated to realize milling of threads on the gear shaft body 506.

[0028] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A gear shaft spline milling device, comprising a base (1), characterized in that: A rotating mechanism and a milling mechanism (6) are installed on the top of the base (1), the rotating mechanism is on one side of the milling mechanism (6), a lifting mechanism is installed on the top of the rotating mechanism, a rotating mechanism is provided on the top of the lifting mechanism, the rotating mechanism includes a rotating disk (404), and a clamping mechanism is installed on the front side of the rotating disk (404); The clamping mechanism includes a bidirectional screw (501), which is installed on the front side of the rotating disk (404) through a bearing seat, and two threaded blocks (502) are threadedly connected to the bidirectional screw (501). A sliding groove (503) is provided on the front side of the rotating disk (404), and the threaded block (502) is slidably connected in the sliding groove (503). The front side of the threaded block (502) is fixedly connected to a connecting plate (504), and the bottom of the connecting plate (504) is fixedly connected to a clamping plate (505), and a gear shaft body (506) is clamped between the two clamping plates (505).

2. A gear shaft spline milling device according to claim 1, characterized in that: The clamping plate (505) is a curved plate made of gray cast iron.

3. The gear shaft spline milling device according to claim 1, characterized in that: The rotating mechanism comprises a bottom plate (201), the bottom plate (201) is fixedly connected to the top of the base (1), a first motor (202) is fixedly connected to the top of the bottom plate (201), and a connecting disk (203) is fixedly connected to the output shaft of the first motor (202).

4. A gear shaft spline milling device according to claim 3, characterized in that: The lifting mechanism comprises a mounting plate (301), wherein the mounting plate (301) is fixedly connected to the top of the connecting plate (203), a hydraulic cylinder (302) is fixedly connected to the top of the mounting plate (301), an output shaft of the hydraulic cylinder (302) is fixedly connected to a top plate (303), two fixed columns (304) are fixedly connected to the top of the mounting plate (301), a support rod (305) is slidably connected to the fixed column (304), and the top of the support rod (305) is fixedly connected to the top plate (303).

5. The gear shaft spline milling device according to claim 4, characterized in that: The support rod (305) is a cylindrical rod made of aluminum alloy.

6. The gear shaft spline milling device according to claim 4, characterized in that: The rotating mechanism comprises a second motor (401), the second motor (401) is fixedly connected to the top of the top plate (303), a fixed block (402) is fixedly connected to the top of the top plate (303), a rotating shaft (403) is rotatably connected in the fixed block (402), an output shaft of the second motor (401) is fixedly connected to the rear end of the rotating shaft (403), and the rotating disk (404) is fixedly connected to the front end of the rotating shaft (403).

Citation Information

Patent Citations

  • High-precision gear shaft spline milling device

    CN212704601U