Tin soldering device for wire rod production

By designing an automated soldering device, the cumbersome process of assembling data cable terminals was solved, the automated fixation of wire positions and the automated delivery of terminals were achieved, and production efficiency and quality were improved.

CN223338558UActive Publication Date: 2025-09-16DONGGUAN YOUJI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422691276.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-09-16
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

The existing data cable terminal assembly process is cumbersome and cannot achieve fast soldering work, affecting production efficiency and quality.

Method used

An automated soldering device is designed, which includes a frame, a pushing assembly, a welding assembly, a wire clamping assembly, and a feeding assembly, to realize the automated fixation of the wire position and the automated transportation of the terminals. Automated soldering is achieved by utilizing components such as a cylinder and a ball screw to work together.

Benefits of technology

It improves the automation level of data cable production, realizes fast soldering work, and improves production efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of data line production, in particular to a tin soldering device for wire rod production, which comprises a frame body, a material pushing assembly arranged on the frame body, a welding assembly arranged on the frame body, a wire clamping assembly matched with the welding assembly for use, and a feeding assembly movably arranged between the material pushing assembly and the welding assembly, the wire clamping assembly is used for clamping a wire input by an external carrier, and the feeding assembly is used for conveying a terminal pushed by the pushing assembly to the wire clamping assembly, so that the welding assembly fixes the wire on the terminal in a tin soldering mode. The automatic tin soldering machine achieves automatic wire position fixing and automatic terminal conveying, is high in automation degree, facilitates rapid tin soldering work, and improves production efficiency and production quality.
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Description

Technical Field

[0001] The utility model relates to the technical field of data line production, in particular to a soldering device for wire production. Background Art

[0002] In a broad sense, a data cable refers to a communication cable that electrically connects various electronic devices and transmits data, or serves as a connecting channel or bridge for communication between devices. In a narrower sense, a data cable refers to a specialized data transmission cable categorized by device interface standards, encompassing interface standards, supported transmission functions, and related technical requirements. Mobile phone data cables, in particular, have diverse interface standards and specifications. These cables include both power and data cables, enabling both charging and connection to electronic devices. The manufacturing process for data cables requires terminal assembly, where the wire and terminal are secured together using soldering. Soldering is a process in which a low-melting-point metal solder is heated and melted, then infiltrated into the gap between the wire and terminal. Because the metal solder is often a tin-based alloy, it is called solder. Currently, data cable terminal assembly involves placing the cable on a soldering machine, pressing and securing the wire, inserting and installing the terminal, and then starting the machine to solder. This cumbersome and time-consuming process prevents fast soldering of data cables, impacting production efficiency and quality. Utility Model Content

[0003] The purpose of the utility model is to address the deficiencies of the existing technology and provide a soldering device for wire production, which can realize automatic fixing of wire position and automatic terminal delivery, has a high degree of automation, facilitates rapid soldering work, and improves production efficiency and production quality.

[0004] To achieve the above-mentioned purpose, the utility model provides a soldering device for wire production, comprising a frame, a pushing assembly arranged on the frame, a welding assembly arranged on the frame, a wire clamping assembly used in conjunction with the welding assembly, and a feeding assembly movably arranged between the pushing assembly and the welding assembly. The wire clamping assembly is used to clamp the wire input by an external carrier, and the feeding assembly is used to transport the terminal pushed by the pushing assembly to the wire clamping assembly, so that the welding assembly fixes the wire solder on the terminal.

[0005] Preferably, the wire clamping assembly includes a first lifting seat, a lifting cylinder driven by the first lifting seat, a wire clamping seat arranged on the first lifting seat, and a wire clamping groove arranged on the wire clamping seat, and the lifting cylinder drives the wire clamping groove to move up and down relative to the frame through the first lifting seat.

[0006] Preferably, the pushing assembly includes a base, a driving seat movably arranged on the base, a first pushing cylinder drivingly connected to the driving seat, a second pushing cylinder arranged on the driving seat, and a pushing plate drivingly connected to the second pushing cylinder, the base is provided with a pushing trough slidingly connected to the pushing plate, and a feed trough is provided on the side of the base close to the pushing trough.

[0007] Preferably, the feeding assembly includes a transfer seat, a transfer cylinder driven by the transfer seat, a feeding seat movably arranged on the transfer seat, a feeding cylinder driven by the feeding seat, a pneumatic finger arranged on the feeding seat, and a clamping block arranged at the output end of the pneumatic finger.

[0008] Preferably, the welding assembly includes a second lifting seat, a ball screw connected to the second lifting seat, a driving motor connected to the ball screw, an adjustment seat arranged on the second lifting seat, and a soldering iron tip arranged on the adjustment seat. The driving motor is connected to the second lifting seat through the ball screw to move the soldering iron tip up and down relative to the frame.

[0009] The beneficial effects of the utility model include: realizing automatic fixing of wire position and automatic conveying of terminals, with a high degree of automation, facilitating rapid soldering work, and improving production efficiency and production quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a structural diagram of the present utility model.

[0011] Figure 2 This is a schematic structural diagram of the pusher assembly of the present utility model.

[0012] Figure 3 This is a schematic structural diagram of the welding assembly and wire clamping assembly of the present utility model.

[0013] Figure 4 This is a schematic structural diagram of the feeding assembly of the present utility model.

[0014] Reference numerals include:

[0015] 1——Frame

[0016] 2——Pushing assembly 21——Base 22——Drive seat

[0017] 23——First push cylinder 24——Second push cylinder 25——Push plate

[0018] 26——Push chute 27——Feed chute

[0019] 3 - welding assembly 31 - ball screw 32 - drive motor

[0020] 33——Adjustment seat 34——Soldering iron tip

[0021] 4 - Wire clamp assembly 41 - First lifting seat 42 - Lifting cylinder

[0022] 43——Wire clamp seat 44——Wire clamp groove

[0023] 5 - feeding assembly 51 - transfer seat 52 - transfer cylinder

[0024] 53——Feeding seat 54——Feeding cylinder 55——Pneumatic finger

[0025] 56——Clamping block. DETAILED DESCRIPTION

[0026] The present invention is described in detail below with reference to the accompanying drawings.

[0027] like Figures 1 to 4 As shown, the utility model is a soldering device for wire production, including a frame 1, a pushing assembly 2 arranged on the frame 1, a welding assembly 3 arranged on the frame 1, a wire clamping assembly 4 used in conjunction with the welding assembly 3, and a feeding assembly 5 movably arranged between the pushing assembly 2 and the welding assembly 3, the wire clamping assembly 4 is used to clamp the wire input by an external carrier, and the feeding assembly 5 is used to transport the terminal pushed by the pushing assembly 2 to the wire clamping assembly 4, so that the welding assembly 3 fixes the wire solder on the terminal.

[0028] During operation, the wire material input by the external carrier is first clamped and fixed by the wire clamping component 4, and then the terminal is transported to the pushing component 2 through the external vibration disk. The terminal is then pushed forward to the feeding component 5 by the pushing component 2, and the feeding component 5 then moves the terminal to the wire clamping component 4, so that the terminal is inserted and installed at both ends of the wire material, so that the welding component 3 can move up and down to accurately fix the wire material solder on the terminal. The whole process is unmanned processing operation, the working coordination between the various components is high, the action is coherent and smooth, and labor costs are effectively saved. The utility model realizes the automatic fixing of the wire position and the automatic conveying of the terminal, with a high degree of automation, convenient for rapid soldering work, and improved production efficiency and production quality.

[0029] The wire clamping assembly 4 of this embodiment includes a first lifting seat 41, a lifting cylinder 42 connected to the first lifting seat 41, a wire clamping seat 43 disposed on the first lifting seat 41, and a wire clamping groove 44 disposed on the wire clamping seat 43. The lifting cylinder 42 drives the wire clamping groove 44 to move up and down relative to the frame 1 through the first lifting seat 41. Specifically, the lifting cylinder 42 drives the first lifting seat 41 to move up and down relative to the frame 1, and the wire clamping seat 43 is disposed on the first lifting seat 41, and the wire clamping groove 44 is disposed on the wire clamping seat 43. This facilitates the wire clamping assembly 4 to drive the wire clamping groove 44 to move up and down relative to the frame 1, utilizing the multiple slots of the wire clamping groove 44 to separate and clamp the positions of the multiple core wires of the fixed data cable, making it convenient to solder the core wires one by one.

[0030] The pusher assembly 2 of this embodiment includes a base 21, a driving base 22 movably arranged on the base 21, a first pusher cylinder 23 driven and connected to the driving base 22, a second pusher cylinder 24 arranged on the driving base 22, and a pusher plate 25 driven and connected to the second pusher cylinder 24, the base 21 is provided with a pusher groove 26 slidably connected to the pusher plate 25, and the base 21 is provided with a feed groove 27 on one side near the pusher groove 26. Specifically, the first pusher cylinder 23 drives the driving base 22 to move forward, and also drives the second pusher cylinder 24 arranged on the driving base 22 to move forward, and the second pusher cylinder 24 further drives the pusher plate 25 to move forward, realizing a segmented pushing operation, effectively increasing the moving stroke, and moving smoothly and quickly. The external vibration disk inputs the terminal into the pusher groove 26 through the feed groove 27, and then pushes the terminal to slide along the pusher groove 26 through the pusher plate 25, with good guidance, thereby achieving direct pushing of the terminal to the feeding assembly 5, and high pushing efficiency.

[0031] The feeding assembly 5 of this embodiment includes a transfer base 51, a transfer cylinder 52 drivingly connected to the transfer base 51, a feeding base 53 movably disposed on the transfer base 51, a feeding cylinder 54 drivingly connected to the feeding base 53, a pneumatic finger 55 disposed on the feeding base 53, and a clamping block 56 disposed at the output end of the pneumatic finger 55. Specifically, the transfer cylinder 52 drives the transfer base 51 to move forward and backward, and the feeding cylinder 54 drives the feeding base 53 to move up and down, which helps the pneumatic finger 55 drive the clamping block 56 to open or close, so as to accurately pick up and place the terminals and accurately transfer the terminals between the pusher assembly 2 and the welding assembly 3, thereby improving feeding efficiency.

[0032] The soldering assembly 3 of this embodiment includes a second lifting base, a ball screw 31 connected to the second lifting base, a drive motor 32 drivingly connected to the ball screw 31, an adjustment base 33 disposed on the second lifting base, and a soldering iron tip 34 disposed on the adjustment base 33. The drive motor 32 is drivingly connected to the second lifting base via the ball screw 31 to enable the soldering iron tip 34 to move up and down relative to the frame 1. Specifically, the drive motor 32 drives the second lifting base (not shown) to move up and down via the ball screw 31, thereby driving the adjustment base 33 disposed on the second lifting base to move up and down, further driving the soldering iron tip 34 to move up and down relative to the frame 1. After the soldering iron tip 34 is tinned, the data cable and the terminal can be better soldered and fixed.

[0033] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there may be changes in the specific implementation methods and application scope. The content of this specification should not be understood as limiting the present invention.

Claims

1. A soldering device for wire production, characterized in that: It includes a frame, a pushing assembly arranged on the frame, a welding assembly arranged on the frame, a wire clamping assembly used in conjunction with the welding assembly, and a feeding assembly movably arranged between the pushing assembly and the welding assembly. The wire clamping assembly is used to clamp the wire input by an external carrier, and the feeding assembly is used to transport the terminal pushed by the pushing assembly to the wire clamping assembly, so that the welding assembly fixes the wire solder on the terminal.

2. A soldering device for wire production according to claim 1, characterized in that: The wire clamping assembly includes a first lifting seat, a lifting cylinder drivingly connected to the first lifting seat, a wire clamping seat arranged on the first lifting seat, and a wire clamping groove arranged on the wire clamping seat. The lifting cylinder drives the wire clamping groove to move up and down relative to the frame through the first lifting seat.

3. The soldering device for wire production according to claim 1, characterized in that: The pushing assembly includes a base, a driving seat movably arranged on the base, a first pushing cylinder drivingly connected to the driving seat, a second pushing cylinder arranged on the driving seat, and a pushing plate drivingly connected to the second pushing cylinder. The base is provided with a pushing trough slidingly connected to the pushing plate, and a feeding trough is provided on the side of the base close to the pushing trough.

4. The soldering device for wire production according to claim 1, characterized in that: The feeding assembly includes a transfer seat, a transfer cylinder driven by the transfer seat, a feeding seat movably arranged on the transfer seat, a feeding cylinder driven by the feeding seat, a pneumatic finger arranged on the feeding seat, and a clamping block arranged at the output end of the pneumatic finger.

5. The soldering device for wire production according to claim 1, characterized in that: The welding assembly includes a second lifting seat, a ball screw connected to the second lifting seat, a driving motor connected to the ball screw, an adjustment seat arranged on the second lifting seat, and a soldering iron tip arranged on the adjustment seat. The driving motor is connected to the second lifting seat through the ball screw to enable the soldering iron tip to move up and down relative to the frame.