Plasma cutting device
By introducing the design of outer cover, inner cover, baffle, suction head and scraper into the plasma cutting device, the problem of impurity accumulation on the inner wall of the flue is solved, the cooling and cleaning of the flue gas is achieved, and the efficient operation of the cutting device is ensured.
Patent Information
- Application Number
- CN202422305562.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In the existing plasma cutting device, during the cement product cutting process, the molten flue gas solidifies, causing a large amount of particulate impurities to adhere to the inner wall of the flue, affecting the smooth state and lacking effective cleaning means.
A plasma cutting device was designed, which included an outer cover, an inner cover, a baffle, a suction head, a nozzle and a scraper. The flue gas was condensed by negative pressure and impurities on the inner wall were cleaned by the scraper, thereby achieving timely cooling and cleaning of the flue gas.
It effectively avoids the accumulation of impurities on the inner wall of the flue, keeps it unobstructed, realizes timely cooling and automatic cleaning of the flue gas, and improves the efficiency of the cutting device.
Smart Images
Figure CN223338586U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cement cutting, in particular to a plasma cutting device. Background Art
[0002] A plasma cutting device uses the heat of a high-temperature plasma arc to partially melt (and vaporize) the metal or non-metallic material being cut. The high-speed plasma's momentum then drives the molten metal out, achieving the desired effect. While plasma cutting technology was initially used primarily for cutting metals, advancements in technology have shown broad application prospects in cement cutting.
[0003] In the production process of cement products such as cement boards, plasma cutting devices can achieve cutting of complex patterns and shapes to meet diverse design requirements.
[0004] When the plasma cutting device is working, the molten dust and flue gas are collected in a centralized manner under the action of negative pressure. When the current plasma cutting flue gas treatment device is in use, the molten flue gas will solidify when it contacts the low-temperature flue, resulting in a large amount of particulate impurities adhering to the inner wall of the flue after a period of use, affecting the smooth state of the flue.
[0005] For this reason, we propose a plasma cutting device to solve the existing problems. Utility Model Content
[0006] The purpose of the utility model is to propose a plasma cutting device in response to the problems existing in the background technology.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a plasma cutting device, comprising a machine platform, an outer cover, a scraper and an inner cover, wherein a slide is movably provided on the machine platform through a sliding assembly, a cutting head is provided on the lower surface of the slide, the outer cover is provided on the side of the slide, the inner cover is provided at the inner lower end of the outer cover, a baffle is provided inside the outer cover, and the baffle is located directly above the top opening of the inner cover, a suction head, a nozzle and a discharge head are provided on the outer cover in sequence, and a scraper is provided on the inner wall of the inner cover for rotation.
[0008] Preferably, a connecting rod is provided on the outer wall of the outer cover, and the other end of the connecting rod is provided on the outer wall of the slide.
[0009] Preferably, the sliding assembly is composed of a slide, a guide rail, a crossbeam and a hydraulic cylinder, the two guide rails are symmetrically arranged on both sides of the machine platform, and the two slides are slidably arranged on the two guide rails.
[0010] Preferably, the two hydraulic cylinders are arranged on the two slides, the crossbeam is arranged on the output ends of the two hydraulic cylinders, and the slide is horizontally slidably arranged on the crossbeam.
[0011] Preferably, the suction head is located at the top opening of the outer cover, the nozzle is located above the baffle, and the position of the discharge head corresponds to the bottom end of the outer wall of the inner cover.
[0012] Preferably, a motor is installed on the baffle, and an output end of the motor passes through the baffle and is installed with a scraper, and the scraper is closely attached to the inner wall of the inner cover.
[0013] Preferably, legs are equidistantly mounted on the baffle, and the bottom ends of the legs are arranged on the outer wall of the inner cover.
[0014] Preferably, a support base is provided on the lower surface of the machine, and there are four support bases in total, and the positions of the four support bases are distributed in a rectangular array on the lower surface of the machine.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] During use of the utility model plasma cutting device, the plasma cutting head performs cutting operations on cement products;
[0017] During the cutting process, the outer cover moves synchronously with the plasma cutting head. At this time, it is connected to the external pump suction structure through the suction head, the external water pump structure through the nozzle, and the external sewage pipe through the discharge head. At this time, the high-temperature molten fume generated by the cutting rises along the inner surface of the inner cover under the action of negative pressure, and then passes through the baffle into the inner part of the outer cover;
[0018] At this time, the nozzle sprays water droplets to form a water curtain. The high-temperature molten flue gas collides with the water molecules, condensing and mixing with the water. The treated flue gas is finally discharged. The impurities and water mixture are blocked by the baffle, and the water flow does not enter the inner cover. Under the action of gravity, it falls between the outer cover and the inner cover and is discharged through the discharge head.
[0019] At the same time, the motor can be controlled to work regularly, and the motor drives the scraper to move along the inner wall of the inner cover, thereby scraping out the solidified impurities on the inner wall of the inner cover, making it easier to clean the flue.
[0020] The utility model can timely cool the flue gas during the process of cutting cement products with a plasma cutting device. The scraper design can facilitate regular automatic cleaning of the flue. In summary, it can avoid a large amount of impurities accumulating inside the flue that affect the smooth state of the flue. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0022] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the outer cover structure of the utility model;
[0024] Figure 4 For the utility model Figure 3 Schematic diagram of the cross-sectional structure;
[0025] Figure 5 For the utility model Figure 4 Schematic diagram of the main structure.
[0026] Reference numerals:
[0027] 1. Machine platform; 2. Support base; 3. Slide; 4. Guide rail; 5. Crossbeam; 6. Slide; 7. Cutting head; 8. Outer cover; 9. Hydraulic cylinder; 10. Connecting rod; 11. Suction head; 12. Nozzle; 13. Discharge head; 14. Support leg; 15. Baffle; 16. Scraper; 17. Inner cover; 18. Motor. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] Example 1
[0030] like Figure 1-Figure 5 As shown, the utility model proposes a plasma cutting device, including a machine table 1, an outer cover 8, a scraper 16 and an inner cover 17. A slide 6 is movably provided on the machine table 1 through a sliding assembly, and a cutting head 7 is provided on the lower surface of the slide 6. The outer cover 8 is provided on the side of the slide 6, and the inner cover 17 is provided at the inner lower end of the outer cover 8. A baffle 15 is provided in the outer cover 8, and the baffle 15 is located directly above the top opening of the inner cover 17. A suction head 11, a nozzle 12, and a discharge head 13 are provided on the outer cover 8 in sequence, and a scraper 16 is rotatably provided on the inner wall of the inner cover 17.
[0031] Based on Example 1:
[0032] During use of the plasma cutting device of the present invention, cement products such as cement boards are placed on the machine table 1 and positioned under the action of their own weight. Then, the power device controls the sliding assembly of the plasma cutting device to drive the plasma cutting head 7 to move forward and backward, left and right, and up and down, so that the plasma cutting head 7 can cut the cement products.
[0033] During the cutting process, the outer cover 8 moves synchronously with the plasma cutting head 7. At this time, it is connected to the external pumping structure through the suction head 11, the external water pump structure through the nozzle 12, and the external sewage pipe through the discharge head 13. At this time, the high-temperature molten fume generated by the cutting rises along the inner surface of the inner cover 17 under the action of negative pressure, and then passes through the baffle 15 into the interior of the outer cover 8;
[0034] At this time, the nozzle 12 sprays water droplets to form a water curtain. The high-temperature molten flue gas collides with the water molecules, condensing and mixing with the water. The treated flue gas is finally discharged. The impurities and water mixture are blocked by the baffle 15. The water flow does not enter the inner cover 17. Under the action of gravity, it falls between the outer cover 8 and the inner cover 17 and is discharged through the discharge head 13.
[0035] At the same time, the motor 18 can be controlled to work regularly, and the motor 18 drives the scraper 16 to move along the inner wall of the inner cover 17, thereby scraping out the solidified impurities on the inner wall of the inner cover 17, making it convenient to clean the flue.
[0036] Example 2
[0037] like Figure 1-Figure 5 As shown, the plasma cutting device proposed by the present invention, compared with the first embodiment, further comprises: a connecting rod 10 is provided on the outer wall of the outer cover 8, and the other end of the connecting rod 10 is provided on the outer wall of the slide 6 to facilitate positioning the installation position of the outer cover 8.
[0038] The sliding assembly consists of a slide 3, a guide rail 4, a crossbeam 5 and a hydraulic cylinder 9. The two guide rails 4 are symmetrically arranged on both sides of the machine table 1. The two slides 3 are slidably arranged on the two guide rails 4. The two hydraulic cylinders 9 are arranged on the two slides 3. The crossbeam 5 is arranged on the output ends of the two hydraulic cylinders 9. The slide 6 is horizontally slidably arranged on the crossbeam 5. The movement of the slide 3 on the guide rail 4 and the movement of the slide 6 on the crossbeam 5 both require the cooperation of the gear meshing structure to be realized. The power structure of the above-mentioned actions is the basic power structure of the gantry CNC machine tool. It is a mature technology at present, so it will not be described in detail here.
[0039] The suction head 11 is located at the top opening of the outer cover 8, the nozzle 12 is located above the baffle 15, and the position of the discharge head 13 corresponds to the bottom end of the outer wall of the inner cover 17. The external pumping structure is connected through the suction head 11, the external water pump structure is connected through the nozzle 12, and the external sewage pipe is connected through the discharge head 13.
[0040] A motor 18 is installed on the baffle 15. The output end of the motor 18 passes through the baffle 15 and is installed with a scraper 16. The scraper 16 is close to the inner wall of the inner cover 17. Support legs 14 are equidistantly installed on the baffle 15. The bottom ends of the support legs 14 are located on the outer wall of the inner cover 17. When the motor 18 works, the motor 18 drives the scraper 16 to move along the inner wall of the inner cover 17.
[0041] The lower surface of the machine platform 1 is provided with support bases 2 . There are four support bases 2 in total, and the positions of the four support bases 2 are distributed in a rectangular array on the lower surface of the machine platform 1 .
[0042] It should be noted that the structures of the plasma cutting head 7, hydraulic cylinder 9, and motor 18 are existing mature technologies, and their working principles and internal structures are known to technicians in the relevant technical field. The present invention only utilizes their functions and does not improve their internal structure. Therefore, they are not described in detail here. Those skilled in the art can make any optional selections according to their needs or convenience.
[0043] The above specific embodiments are only several preferred embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
[0044] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A plasma cutting device comprising a machine platform (1), an outer cover (8), a scraper (16) and an inner cover (17), characterized in that: The machine (1) is provided with a slide (6) through a sliding assembly, a cutting head (7) is provided on the lower surface of the slide (6), the outer cover (8) is provided on the side of the slide (6), the inner cover (17) is provided at the inner lower end of the outer cover (8), a baffle (15) is provided inside the outer cover (8), and the baffle (15) is located just above the top opening of the inner cover (17), a suction head (11), a nozzle (12), and a discharge head (13) are provided on the outer cover (8) in sequence, and a scraper (16) is provided on the inner wall of the inner cover (17) for rotation.
2. A plasma cutting device according to claim 1, characterized in that: The outer wall of the outer cover (8) is provided with a connecting rod (10), and the other end of the connecting rod (10) is provided on the outer wall of the slide (6).
3. The plasma cutting device according to claim 1, characterized in that: The sliding assembly is composed of a slide (3), a guide rail (4), a crossbeam (5) and a hydraulic cylinder (9); the two guide rails (4) are symmetrically arranged on both sides of the machine (1); and the two slides (3) are slidably arranged on the two guide rails (4).
4. The plasma cutting device according to claim 3, characterized in that: The two hydraulic cylinders (9) are arranged on the two slide seats (3), the crossbeam (5) is arranged on the output ends of the two hydraulic cylinders (9), and the slide (6) is arranged on the crossbeam (5) in a horizontally sliding manner.
5. The plasma cutting device according to claim 1, characterized in that: The suction head (11) is located at the top opening of the outer cover (8), the nozzle (12) is located above the baffle (15), and the position of the discharge head (13) corresponds to the bottom end of the outer wall of the inner cover (17).
6. The plasma cutting device according to claim 1, characterized in that: A motor (18) is installed on the baffle (15), and an output end of the motor (18) passes through the baffle (15) and is installed with a scraper (16), and the scraper (16) is in close contact with the inner wall of the inner cover (17).
7. The plasma cutting device according to claim 1, characterized in that: Support legs (14) are equidistantly mounted on the baffle (15), and the bottom ends of the support legs (14) are arranged on the outer wall of the inner cover (17).
8. The plasma cutting device according to claim 1, characterized in that: The lower surface of the machine (1) is provided with a support base (2), there are four support bases (2) in total, and the positions of the four support bases (2) are distributed in a rectangular array on the lower surface of the machine (1).