Protective welding seam recognition device for laser pipe cutting equipment
By designing a weld seam recognition device with a pneumatic slide and protective components on the laser tube cutting equipment, the problems of fuzzy weld seam recognition and fragile camera are solved, clear recognition and extended life are achieved, and cutting quality is ensured.
Patent Information
- Application Number
- CN202422155180.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-09-03
AI Technical Summary
The existing weld recognition device is independent of the laser head and cannot adjust the distance, resulting in blurred weld recognition and easy damage. It also generates smoke and sparks during the cutting process, affecting the life of the camera.
A protective weld identification device consisting of a pneumatic slide, a camera and a lighting lamp was designed. The distance between the camera and the weld was adjusted by the pneumatic slide, the camera was protected by the protective component, and the angle and position of the lighting lamp were adjusted by the adjustment component to ensure clear identification.
The clarity of weld identification is improved, the service life of the camera is extended, production costs are reduced, and cutting quality is ensured.
Smart Images
Figure CN223338635U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe cutting auxiliary equipment, in particular to a protective weld identification device for laser pipe cutting equipment. Background Art
[0002] Steel pipes are usually divided into seamed steel pipes and seamless steel pipes. In actual production applications, seamed steel pipes are widely used due to their low production cost. The weld seam of the seamed steel pipe has different mechanical properties from the normal pipe wall area due to welding, and the thickness of the pipe wall will also increase. Under the same laser cutting parameters, the weld seam may not be completely cut, affecting the quality of the processed product. In order to eliminate the problem of the weld seam affecting the cutting quality and ensure the quality of the processed product, the weld seam of the steel pipe is effectively identified by adding image recognition technology. Then, during the processing, when the weld seam is cut, the cutting parameters are changed to ensure the cutting quality.
[0003] Existing weld recognition devices have defects: the weld recognition device is relatively independent of the laser head, and the distance of the weld recognition device relative to the weld to be photographed cannot be changed; during the processing and cutting process, the laser head will generate a large amount of smoke and sparks at the cutting position, causing local temperature increases, damaging the camera and reducing its service life; during the shooting process, the weld recognition area lacks light guidance, and the recognized image is blurry. Utility Model Content
[0004] In order to improve the defects of the weld identification device in the above-mentioned background technology, the utility model provides a protective weld identification device for laser tube cutting equipment.
[0005] The utility model provides a protective weld identification device for laser pipe cutting equipment, which adopts the following technical solutions:
[0006] A protective weld identification device for laser tube cutting equipment is installed on one side of the laser head mounting plate, and includes a pneumatic slide, a camera and a lighting lamp. The bottom of the camera is installed on the camera mounting plate, and the camera mounting plate is fixedly mounted on the pneumatic slide. A protective component is provided on the outside of the camera; an adjustment component for adjusting the angle and position of the lighting lamp is provided on the back of the lighting lamp, and the end of the adjustment component is fixed on one side of the camera mounting plate; the camera and lighting lamp are both aimed at the cutting area.
[0007] Preferably, the bottom of the pneumatic slide is mounted on a pneumatic slide mounting plate, the pneumatic slide mounting plate is fixedly mounted on one side of the laser head mounting plate, and the pneumatic slide includes a slide rail and a slider slidably mounted on the slide rail.
[0008] Preferably, the protective assembly includes a shield and a cover plate, the shield is arranged on the outside of the camera body, and the cover plate is arranged at the image recognition end of the camera. The back of the cover plate is hinged to one end of the cylinder, and the other end of the cylinder is hinged to the connecting bracket fixed on the outside of the shield.
[0009] Preferably, the adjustment assembly includes an x-link, a y-link and a rotating block for adjusting the angle of the lighting lamp. The rotating block is hinged on the back of the lighting lamp. One end of the x-link passes through the fixed mounting hole on the upper part of the rotating block. The x-link and the y-link are staggered and passed through the mounting hole inside the connecting block and are fixed by bolts. The end of the y-link is fixed on one side of the camera mounting plate.
[0010] In summary, the present invention has the following beneficial technical effects:
[0011] 1. The pneumatic slide moves with the movement of the laser head. When weld identification is required, the camera and lighting are moved down by the pneumatic slide. The image recognition end of the camera is closer to the weld to be photographed, making the identification clearer.
[0012] 2. During the cutting process, the laser head will generate a lot of smoke and sparks at the cutting position, and the local temperature will rise. By setting up protective components to protect the camera, the service life of the camera can be effectively extended and the production cost can be reduced.
[0013] 3. The lighting lamp illuminates the area where image recognition is required to assist the camera in image recognition. The angle and position of the lighting lamp can be adjusted by adjusting the components to meet the image recognition work at different angles and positions. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic structural diagram of a protective weld identification device for laser tube cutting equipment according to an embodiment of the present utility model;
[0015] Figure 2 This is a schematic structural diagram of a pneumatic slide according to an embodiment of the present invention;
[0016] Figure 3 It is a structural diagram of the protective assembly of an embodiment of the utility model;
[0017] Figure 4 It is a structural schematic diagram of a lighting lamp according to an embodiment of the present utility model.
[0018] Explanation of the accompanying symbols: 1. Pneumatic slide; 2. Camera; 3. Lighting lamp; 4. Camera mounting plate; 5. Protective assembly; 6. Adjustment assembly; 7. Pneumatic slide mounting plate; 8. Laser head mounting plate; 9. Slide rail; 10. Slider; 11. Bolt; 12. Connecting block; 13. Protective cover; 14. Cover plate; 15. Cylinder; 16. Connecting bracket; 17. X-link; 18. Y-link; 19. Rotating block; 20. Fixed mounting hole; 21. Mounting hole. DETAILED DESCRIPTION
[0019] The following combination Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 The utility model is described in further detail.
[0020] The embodiment of the utility model discloses a protective weld identification device for laser tube cutting equipment.
[0021] Reference Figure 1 A protective weld identification device for laser tube cutting equipment is installed on one side of the laser head mounting plate 8, including a pneumatic slide 1, a camera 2 and a lighting lamp 3. The bottom of the camera 2 is installed on the camera mounting plate 4, and the camera mounting plate 4 is fixedly installed on the pneumatic slide 1. A protective component 5 is provided on the outside of the camera 2; an adjustment component 6 for adjusting the angle and position of the lighting lamp 3 is provided on the back of the lighting lamp 3, and the end of the adjustment component 6 is fixed on one side of the camera mounting plate 4; the camera 2 and the lighting lamp 3 are both aimed at the cutting area.
[0022] Reference Figure 2 The bottom of the pneumatic slide 1 is installed on the pneumatic slide mounting plate 7, the pneumatic slide mounting plate 7 is fixedly mounted on one side of the laser head mounting plate 8, and the pneumatic slide 1 includes a slide rail 9 and a slider 10 slidably mounted on the slide rail 9.
[0023] Reference Figure 1 、 Figure 3 The protective component 5 includes a protective cover 13 and a cover plate 14. The protective cover 13 is arranged on the outside of the camera 2 body, and the cover plate 14 is arranged at the image recognition end of the camera 2. The back of the cover plate 14 is hinged to one end of the cylinder 15, and the other end of the cylinder 15 is hinged to the connecting bracket 16 fixed on the outside of the protective cover 13; the camera 2 uses a visible light camera model YKD87000 for image recognition.
[0024] Reference Figure 1 、 Figure 4The adjustment component 6 includes an x-link 17, a y-link 18 and a rotating block 19 for adjusting the angle of the lighting lamp 3. The rotating block 19 is hinged to the back of the lighting lamp 3. One end of the x-link 17 passes through the fixed mounting hole 20 on the upper part of the rotating block 19. The x-link 17 and the y-link 18 are staggered and passed through the mounting hole 21 inside the connecting block 12 and are locked and fixed by bolts 11. The end of the y-link 18 is fixed to one side of the camera mounting plate 4.
[0025] The implementation principle of the protective weld identification device for laser tube cutting equipment in the embodiment of the present invention is as follows: before the laser tube cutting equipment starts working, the slider 10 is at the end of the slide rail 9; the cylinder 15 pulls the cover plate 14 open, and at the same time, the lighting lamp 3 illuminates the area where image recognition is required, and the camera 2 performs image recognition; when the camera 2 completes image recognition, the lighting lamp 3 goes out, and the cylinder 15 pushes the cover plate 14 to close. When the camera 2 completes image recognition, the slider 10 moves up along the slide rail 9 until it reaches the head end of the slide rail 9. The weld recognition work is completed, and the subsequent laser cutting work is carried out.
[0026] The above are all preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.
Claims
1. A protective weld identification device for laser tube cutting equipment, mounted on one side of a laser head mounting plate (8), characterized in that: The invention comprises a pneumatic slide (1), a camera (2) and a lighting lamp (3), wherein the bottom of the camera (2) is mounted on a camera mounting plate (4), the camera mounting plate (4) is fixedly mounted on the pneumatic slide (1), and a protective component (5) is provided on the outside of the camera (2); an adjusting component (6) for adjusting the angle and position of the lighting lamp (3) is provided on the back of the lighting lamp (3), and the end of the adjusting component (6) is fixed on one side of the camera mounting plate (4); the camera (2) and the lighting lamp (3) are both aligned with the cutting area.
2. The protective weld identification device for laser tube cutting equipment according to claim 1, characterized in that: The bottom of the pneumatic slide (1) is mounted on a pneumatic slide mounting plate (7), and the pneumatic slide mounting plate (7) is fixedly mounted on one side of a laser head mounting plate (8). The pneumatic slide (1) includes a slide rail (9) and a slider (10) slidably mounted on the slide rail (9); before the laser tube cutting device starts working, the slider (10) is at the end of the slide rail (9); after the camera (2) completes image recognition, the slider (10) moves upward along the slide rail (9) until it reaches the head end of the slide rail (9).
3. The protective weld identification device for laser tube cutting equipment according to claim 1, characterized in that: The protective assembly (5) comprises a protective cover (13) and a cover plate (14), wherein the protective cover (13) is arranged on the outside of the camera (2) body, and the cover plate (14) is arranged on the image recognition end of the camera (2). The back of the cover plate (14) is hinged to one end of the cylinder (15), and the other end of the cylinder (15) is hinged to a connecting bracket (16) fixed on the outside of the protective cover (13).
4. The protective weld identification device for laser tube cutting equipment according to claim 1, characterized in that: The adjustment assembly (6) includes an x-link (17), a y-link (18) and a rotating block (19) for adjusting the angle of the lighting lamp (3), wherein the rotating block (19) is hinged on the back of the lighting lamp (3), one end of the x-link (17) passes through the fixed mounting hole (20) on the upper part of the rotating block (19), the x-link (17) and the y-link (18) are staggered and passed through the mounting hole (21) inside the connecting block (12) and are locked and fixed by bolts (11), and the end of the y-link (18) is fixed to one side of the camera mounting plate (4).