Compressor shell welding tool
By designing the compressor casing welding tooling and using support slides and limit slides to control the casing rotation, the problem of welding angle influence is solved and the welding stability and sealing are improved.
Patent Information
- Application Number
- CN202422730341.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-08
AI Technical Summary
When welding the existing compressor casing, especially the welding of components such as the intake duct, exhaust duct and sight glass, the welding angle is affected, resulting in poor welding, affecting production efficiency and sealing.
A compressor casing welding fixture was designed. The combination of supporting slides and limiting slides ensured that the axis of the compressor casing was parallel to the horizontal plane. The rotation of the casing was controlled by the limiting part to avoid dead angles and improve welding stability.
The stability and precision of the external welding parts of the compressor housing are achieved, welding dead angles are avoided, and the stability and sealing of the welding are improved.
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Figure CN223338741U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of compressor processing, and in particular relates to a compressor shell welding tool. Background Art
[0002] Compressors, as equipment that can compress gas into high-pressure gas, are used in industrial manufacturing, refrigeration and air conditioning, oil and gas, chemicals and pharmaceuticals, and other fields. Compressors have high requirements for the sealing of the casing, which is directly related to its working efficiency, safety, and reliability. When welding the top cover, bottom cover, intake duct, exhaust duct, sight glass and other components of the compressor casing, their sealing performance must be ensured. If the sealing is poor, it will lead to unstable operation of the compressor, air leakage and other problems. In addition, most of the components that need to be welded are arranged perpendicular to the casing. In order to ensure their welding accuracy and sealing, specific tooling is required for fixing them, and then the top cover, bottom cover, intake duct, exhaust duct, sight glass and other components are welded.
[0003] For example, application number CN202420350036.1 discloses a positioning tool for an air-conditioning compressor housing. This tool positions the compressor housing and welds the top and bottom covers. However, when welding interfaces such as the intake and exhaust ducts and the sight glass, the welding angle affects the bottom view of the components, potentially resulting in poor welding and affecting production efficiency. Therefore, a welding tool is needed that facilitates the welding of components that are perpendicular to the housing. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a compressor casing welding tool, which makes the axis of the compressor casing parallel to the horizontal plane and controls the rotation of the compressor casing, facilitates the welding of external welding parts of the casing, avoids dead angles during welding, and improves the stability during welding.
[0005] Specifically, the utility model discloses a compressor housing welding tool, comprising:
[0006] a housing having a welding port for connecting to a welding piece;
[0007] A fixed seat, wherein the fixed seat has a supporting slide rail and a limiting slide rail, the supporting slide rail is provided with a sliding supporting portion for supporting the shell, the limiting slide rail is provided with a sliding limiting portion for limiting the rotation of the shell, the shell is sleeved on the outside of the limiting slide rail and placed above the supporting slide rail, and the limiting portion passes through the shell and is connected to it.
[0008] Furthermore, the welded parts include but are not limited to an air intake pipe, an exhaust pipe, and a sight glass.
[0009] Furthermore, the bottom of the support portion has a support groove that matches the support rail, and the top has a V-shaped groove that matches the shell.
[0010] Furthermore, the limiting slide rail is fixedly connected to the fixing seat.
[0011] Furthermore, the longitudinal cross-section of the limiting portion is M-shaped, with a first limiting slide groove matching the limiting slide rail at the bottom and a pin body matching the welding port at the top, and a profile of the pin body matching the profile of the welding port;
[0012] in,
[0013] The pin body is detachably connected to the limiting portion.
[0014] Furthermore, the limiting slide rail is rotatably connected to the fixing seat.
[0015] Furthermore, the longitudinal cross-section of the limiting portion is circular, the center of which has a second limiting sliding groove slidably connected to the limiting sliding rail, and the edge of which has a positioning pin connected to the shell.
[0016] Furthermore, one side of the limiting slide rail is also connected to a turntable, the turntable is arranged on one side of the fixing seat, and a scale is marked on the turntable.
[0017] Furthermore, the limiting slide rail is connected to the fixing seat in a limiting manner through limiting pins, and a plurality of evenly distributed sockets matching the limiting pins are provided on the side wall of the limiting slide rail.
[0018] The beneficial effects of the present invention are:
[0019] The setting of the supporting slide rail and the limiting slide rail makes the axis of the compressor housing parallel to the horizontal plane. The limiting part controls the rotation of the compressor housing, which facilitates the welding of the external welding parts of the housing, avoids dead angles during welding, and improves the stability during welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.
[0021] Figure 1 This is the axonometric drawing of the compressor housing welding tooling;
[0022] Figure 2 This is a cross-sectional view of the compressor housing welding tooling;
[0023] Figure 3 is an axonometric view of another embodiment of a compressor housing welding tool;
[0024] Figure 4This is a partial enlarged view of another embodiment of the compressor housing welding tool;
[0025] Figure 5 It is a cross-sectional view of another embodiment of the compressor housing welding tool.
[0026] The numbers involved in the accompanying drawings are as follows: shell 1, welding part 11, welding port 12, fixing seat 2, supporting slide rail 3, supporting part 31, supporting slide groove 311, V-shaped groove 312, limiting slide rail 4, limiting part 41, first limiting slide groove 411, pin body 412, second limiting slide groove 413, positioning pin 414, turntable 42, limiting nail 43, socket 44. DETAILED DESCRIPTION
[0027] The present invention will be further described in detail below with reference to the accompanying drawings.
[0028] like Figure 1-5 As shown, the utility model discloses a compressor housing welding tool, comprising:
[0029] The housing 1 has a welding port 12 for connecting with a welding member 11;
[0030] The fixed base 2 has a supporting slide rail 3 and a limiting slide rail 4. The supporting slide rail 3 is provided with a sliding supporting portion 31 for supporting the shell 1. The limiting slide rail 4 is provided with a sliding limiting portion 41 for limiting the rotation of the shell 1. The shell 1 is sleeved on the outside of the limiting slide rail 4 and placed above the supporting slide rail 3. The limiting portion 41 passes through the shell 1 and is connected thereto to limit the rotation of the shell 1.
[0031] The shell 1 is placed on the support part 31 and is sleeved on the outside of the limiting slide rail 4 so that the axis of the compressor shell 1 is parallel to the horizontal plane. The rotation of the compressor shell 1 is controlled by the limiting part 41, which avoids dead angles during welding and improves the stability during welding.
[0032] The welding parts 11 include but are not limited to an air intake pipe, an exhaust pipe, and a sight glass.
[0033] In order to facilitate the support part 31 to slide on the support rail 3, the bottom of the support part 31 has a support groove 311 that matches the support rail 3. In order to improve the stability of the placement of the shell 1, the top of the shell 1 has a V-shaped groove 312 that matches the shell 1. When the shell 1 is placed on the support part 31, the shell 1 can be dragged to move along the support rail 3.
[0034] In some embodiments of the present invention, the limiting rail 4 is fixedly connected to the fixing seat 2, and the limiting portion 41 slides on the limiting rail 4, such as Figure 1As shown in FIG2 , the limiting portion 41 may adopt the following structure: the longitudinal cross-section of the limiting portion 41 is M-shaped, with a first limiting groove 411 at the bottom thereof matching the limiting rail 4, and a pin body 412 at the top thereof matching the welding port 12, wherein the outline of the pin body 412 matches the outline of the welding port 12; wherein the pin body 412 is detachably connected to the limiting portion 41. The shell 1 is placed on the outside of the limiting rail 4, the lower part of the shell 1 is supported by the support portion 31, the limiting portion 41 slides on the limiting rail 4, the limiting portion 41 is moved to the position to be welded, the pin body 412 is passed through the welding port 12 and connected to the limiting portion 41, at which point the rotation of the shell 1 is restricted, and then the welding part 11 is inserted into the pin body 412 and aligned, and the shell 1 can be dragged to move along the supporting rail 3 and the limiting rail 4, and the angle of the shell 1 during the movement can be kept constant.
[0035] In some embodiments of the present invention, the difference from the above embodiments is that the limiting slide rail 4 is rotatably connected to the fixing seat 2, such as Figure 3 As shown in FIG5 , the centerline of the limiting rail 4 is aligned with the centerline of the housing 1. The limiting portion 41 has a circular longitudinal cross-section, with a second limiting groove 413 at its center that is slidably connected to the limiting rail 4, and a locating pin 414 at its edge that is connected to the housing 1. The housing 1 is placed over the limiting rail 4, with the lower portion of the housing 1 supported by the support portion 31. The limiting portion 41 slides on the limiting rail 4, moving the limiting portion 41 to the appropriate position. The limiting portion 41 is then connected to the housing 1 via the locating pin 414. The weldment 11 interfaces with the weld port 12 through its own structure, such as a boss, slot, or step. When the angle of the housing 1 needs to be changed, the limiting rail 4 can be rotated.
[0036] In order to increase the rotation angle of the housing 1, as Figure 4 As shown, a turntable 42 is connected to one side of the limiting slide rail 4. The turntable 42 is provided on one side of the fixing base 2 and connected to the fixing base 2. The turntable 42 is marked with scales, which can clearly and accurately change the rotation angle of the shell 1.
[0037] In addition, in order to improve the stability of the shell 1 during welding, a limit pin 43 is provided on one side of the fixing seat 2, and the limit slide rail 4 is connected to the fixing seat 2 through the limit pin 43, and a number of evenly distributed sockets 44 matching the limit pins 43 are provided on the side wall of the limit slide rail 4. When the shell 1 is rotated to the required angle, the limit pin 43 passes through the fixing seat 2 and is inserted into the socket 44, which limits the rotation of the shell 1 and improves the stability during welding.
[0038] For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention.
Claims
1. A compressor housing welding tool, characterized in that: include: A housing (1), wherein the housing (1) has a welding port (12) for connecting to a welding piece (11); A fixed seat (2), the fixed seat (2) having a supporting slide rail (3) and a limiting slide rail (4), the supporting slide rail (3) being provided with a sliding supporting portion (31) for supporting the shell (1), the limiting slide rail (4) being provided with a sliding limiting portion (41) for limiting the rotation of the shell (1), the shell (1) being sleeved on the outside of the limiting slide rail (4) and placed above the supporting slide rail (3), the limiting portion (41) passing through the shell (1) and being connected thereto.
2. The compressor housing welding tool according to claim 1, characterized in that: The welding parts (11) include but are not limited to an air intake pipe, an air exhaust pipe, and a sight glass.
3. The compressor housing welding tool according to claim 2, characterized in that: The bottom of the support portion (31) has a support slide groove (311) that matches the support slide rail (3), and the top has a V-shaped groove (312) that matches the shell (1).
4. The compressor housing welding tool according to claim 3, characterized in that: The limiting slide rail (4) is fixedly connected to the fixing seat (2).
5. The compressor housing welding tool according to claim 4, characterized in that: The longitudinal cross section of the limiting portion (41) is M-shaped, with a first limiting slide groove (411) matching the limiting slide rail (4) at its bottom and a pin body (412) matching the welding port (12) at its top, wherein the profile of the pin body (412) matches the profile of the welding port (12); wherein, The pin body (412) is detachably connected to the limiting portion (41).
6. The compressor housing welding tool according to claim 3, characterized in that: The limiting slide rail (4) is rotatably connected to the fixing seat (2).
7. The compressor housing welding tool according to claim 6, characterized in that: The longitudinal cross-section of the limiting portion (41) is circular, with a second limiting sliding groove (413) at its center slidably connected to the limiting sliding rail (4), and a positioning pin (414) at its edge connected to the housing (1).
8. The compressor housing welding tool according to claim 7, characterized in that: One side of the position-limiting slide rail (4) is also connected to a turntable (42), which is arranged on one side of the fixing seat (2) and has scales marked on it.
9. The compressor housing welding tool according to claim 8, characterized in that: The limiting slide rail (4) is connected to the fixing seat (2) in a limiting manner via a limiting pin (43), and a plurality of evenly distributed sockets (44) matching the limiting pins (43) are provided on the side wall of the limiting slide rail (4).
Citation Information
Patent Citations
Positioning tool for air conditioner compressor shell
CN221870773U