Torsion half shaft adjustable welding tool
By designing an adjustable torsion half-shaft welding tool, using a dividing plate and a chuck to adjust the angle, and combining a linear guide and a slide to adjust the position, the problem of lack of versatility of existing tooling is solved, and efficient and low-cost torsion half-shaft welding is achieved.
Patent Information
- Application Number
- CN202422716665.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-08
AI Technical Summary
Existing torsion axle welding tooling lacks versatility, resulting in multiple tooling models, high costs, and difficult management, making it difficult to adapt to the welding needs of torsion axles of different sizes and angles.
An adjustable torsion half-shaft welding fixture was designed, which included a drive device, an adjustment mechanism and fixing parts. Angle adjustment was achieved through a vertical and horizontal dual-purpose dividing plate and a four-jaw self-centering chuck. Position adjustment was achieved by combining a linear guide rail and an L-shaped vertical lifting slide to meet the welding requirements of different torsion half-shaft welding assemblies.
It improves welding efficiency and applicability, reduces tooling types and production costs, and facilitates on-site management.
Smart Images

Figure CN223338757U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding tooling, in particular to a torsion half-axle adjustable welding tooling. Background Art
[0002] Among the many types of axles, the torsion axle assembly has a simple structure, low manufacturing cost, easy maintenance, and good shock absorption. Slight changes in tire angle when the left and right tires bounce can reduce tire wear. It takes up little space and can lower the height of the bridge floor. Torsion axle axle assemblies with different loads require different types of torsion half-axle welding assemblies due to different customer needs and different product styles. The angles of the torsion half-axle welding assemblies after welding are also different. As the types and styles of products increase, the same product has different performance loads and is divided into different specifications and models with different angle sizes. Each different model requires different specifications of welding positioning tooling for processing and welding, which will result in multiple and complex welding tooling models, high production costs, and difficult on-site management. Therefore, it is very necessary to produce a universal torsion half-axle assembly welding tooling to reduce tooling production costs and facilitate on-site management and use.
[0003] Patent publication number CN 216758735 U describes an automobile transmission shaft welding fixture. A hydraulic cylinder drives a movable pressure head to secure the transmission shaft fork, a telescopic cylinder drives a torque machine downward, and the torque machine rotates synchronously with the motor, thereby rotating the turntable. This allows for comprehensive welding of the butt joint without adjusting the welding head position, thereby improving welding efficiency. However, this automobile transmission shaft welding fixture has a fixed welding range, making it inconvenient to weld parts of different sizes.
[0004] Based on this, a torsion half-axle adjustable welding fixture is now provided to eliminate the disadvantages of the existing device. Utility Model Content
[0005] The purpose of the utility model is to provide a torsion half-shaft adjustable welding tool to solve the problems in the background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] A torsion half-axle adjustable welding tool comprises a frame, the upper end of the frame is fixedly connected to a base plate, a driving device for driving the rotating torsion half-axle is provided on the left side of the upper end of the base plate, and an adjustment mechanism for adjusting the fixed shaft head assembly and the torque arm is provided on the right side of the upper end of the base plate.
[0008] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:
[0009] In an optional solution: the driving device includes a vertical and horizontal dual-purpose dividing plate, the fixed end of the vertical and horizontal dual-purpose dividing plate is fixedly connected to the left side of the upper end of the base plate, and the output end of the vertical and horizontal dual-purpose dividing plate is fixedly connected to a fixing member for fixing the torsion half-shaft.
[0010] In an optional solution: the fixing part includes a four-jaw self-centering chuck, the fixed end of the four-jaw self-centering chuck is fixedly connected to the output end of the vertical and horizontal dual-purpose dividing plate, and the clamping end of the four-jaw self-centering chuck clamps one end of the torque half-shaft.
[0011] In an optional solution: the adjustment mechanism includes a support block, the lower end of the support block is fixedly connected to the right side of the upper end of the base plate, and the upper end of the support block is provided with two linear guide rails, each linear guide rail is slidably connected to a locking slider and a slider, and the upper ends of the locking slider and the slider are fixedly connected to a regulating element for changing the vertical position of the clamping torque arm and the torque half-shaft.
[0012] In an optional solution: the regulating element includes a base, the lower end of the base is fixedly connected to the locking slider and the upper end of the slider, the upper end of the base is fixedly connected to the fixed end of the L-shaped vertical lifting straight slide, and the output end of the L-shaped vertical lifting straight slide is fixedly connected to the clamp of the clamping shaft head assembly and the torque arm.
[0013] In an optional solution: the clamper includes a three-jaw chuck, the fixed end of the three-jaw chuck is fixedly connected to the output end of the L-shaped vertical lifting straight slide, and the clamping end of the three-jaw chuck clamps the shaft head assembly and the torque arm.
[0014] In an optional solution: a lubricating oil groove is provided in the linear guide rail.
[0015] In an optional solution: an anti-slip pad is provided at the lower end of the shelf.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0017] 1. The utility model increases the horizontal welding range of the torsion half-shaft adjustable welding fixture by sliding the slider and the locking slider on the linear guide rail, and drives the three-jaw chuck to rise and fall horizontally through the L-shaped vertical lifting slide, thereby increasing the vertical welding range of the torsion half-shaft adjustable welding fixture, facilitating adjustment, meeting the welding conditions of different torsion half-shaft welding assemblies, and improving work efficiency.
[0018] 2. The utility model drives the four-jaw self-centering chuck to rotate through the vertical and horizontal dual-purpose indexing plate, thereby realizing welding of torsion half-shaft welding assemblies at different angles, and increasing the types of torsion half-shaft welding assemblies that can be welded by the torsion half-shaft adjustable welding tool. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural diagram of the present utility model.
[0020] Figure 2 It is a structural schematic diagram of the bottom plate of the utility model.
[0021] Figure 3 It is a structural schematic diagram of the shaft head assembly and the torsion half-shaft of the utility model.
[0022] Figure 4 It is a structural schematic diagram of the torque arm of the present utility model.
[0023] Notes on figure marks: 101. Shaft head assembly, 102. Torque arm, 103. Torque half-shaft, 201. Frame, 202. Base plate, 203. Support block, 204. Linear guide rail, 205. Slider, 206. Slider with lock, 207. Base, 208. L-shaped vertical lifting single-line slide, 209. Three-jaw chuck, 210. Vertical and horizontal dual-purpose dividing plate, 211. Four-jaw self-centering chuck. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.
[0025] In one embodiment, Figure 1 、 Figure 2 and Figure 3 As shown, a torsion half-shaft adjustable welding fixture includes a frame 201, the upper end of the frame 201 is fixedly connected to the base plate 202, the left side of the upper end of the base plate 202 is provided with a driving device for driving the rotating torsion half-shaft 103, and the right side of the upper end of the base plate 202 is provided with an adjustment mechanism for adjusting and fixing the shaft head assembly 101 and the torque arm 102. The frame 201 provides stable support, and the base plate 202 fixedly connected above the shaft head assembly 101 provides fixing conditions for clamping the shaft head assembly 101, the torque arm 102 and the torsion half-shaft 103. By clamping and fixing the shaft head assembly 101, the torque arm 102 and the torsion half-shaft 103, the welding work of the torsion half-shaft adjustable welding fixture is completed;
[0026] In one embodiment, Figure 2 As shown, the driving device includes a vertical and horizontal dual-purpose indexing plate 210, the fixed end of the vertical and horizontal dual-purpose indexing plate 210 is fixedly connected to the left upper end of the base plate 202, and the output end of the vertical and horizontal dual-purpose indexing plate 210 is fixedly connected to a fixing member for fixing the torsion half-shaft 103. The vertical and horizontal dual-purpose indexing plate 210 provides rotational power, so that the torsion half-shaft 103 can be adjusted in angle to adapt to welding work of the torsion half-shaft welding assembly at different angles;
[0027] In one embodiment, Figure 2 and Figure 4As shown, the fixing member includes a four-jaw self-centering chuck 211, the fixed end of the four-jaw self-centering chuck 211 is fixedly connected to the output end of the vertical and horizontal dual-purpose indexing plate 210, and the clamping end of the four-jaw self-centering chuck 211 clamps one end of the torsion half-shaft 103. The clamping end of the four-jaw self-centering chuck 211 stably clamps the torsion half-shaft 103, providing a fixing condition for the welding of the torsion half-shaft adjustable welding fixture. The four-jaw self-centering chuck 211 cooperates with the vertical and horizontal dual-purpose indexing plate 210 to facilitate the angle adjustment of the torsion half-shaft welding assembly, and facilitate the welding of different torsion half-shaft welding assemblies.
[0028] In one embodiment, Figure 1 As shown, the adjustment mechanism includes a support block 203, the lower end of the support block 203 is fixedly connected to the right side of the upper end of the base plate 202, and two linear guide rails 204 are provided on the upper end of the support block 203. A locking slider 206 and a slider 205 are slidably connected to each linear guide rail 204. The upper ends of the locking slider 206 and the slider 205 are fixedly connected to the regulating element for changing the vertical position of the clamping torque arm 102 and the torsion half-shaft 103. Support is provided by the support block 203, and sliding conditions are provided by the two linear guide rails 204. When welding torsion half-shaft welding assemblies of different sizes, the mutual cooperation of the locking slider 206 and the slider 205 provides a horizontal welding space for the torsion half-shaft adjustable welding tooling;
[0029] In one embodiment, Figure 1 and Figure 2 As shown, the regulating element includes a base 207, the lower end of the base 207 is fixedly connected to the locking slider 206 and the upper end of the slider 205, the upper end of the base 207 is fixedly connected to the fixed end of the L-shaped vertical lifting straight slide 208, and the output end of the L-shaped vertical lifting straight slide 208 is fixedly connected to the clamp for clamping the shaft head assembly 101 and the torque arm 102. The base 207 provides a fixing condition for the L-shaped vertical lifting straight slide 208, and the L-shaped vertical lifting straight slide 208 is used to change the welding space in the vertical direction of the torsion half-shaft adjustable welding fixture to meet the welding conditions of the torque arm 102 under different sizes;
[0030] In one embodiment, Figure 1 and Figure 2 As shown, the clamp includes a three-jaw chuck 209, the fixed end of the three-jaw chuck 209 is fixedly connected to the output end of the L-shaped vertical lifting straight slide 208, and the clamping end of the three-jaw chuck 209 clamps the shaft head assembly 101 and the torque arm 102. The three-jaw chuck 209 clamps the shaft head assembly 101 and the torque arm 102 to provide stable clamping when welding the shaft head assembly 101, the torque arm 102 and the torque half-shaft 103;
[0031] The above embodiment discloses an adjustable torsion semi-axle welding tool, wherein the torsion semi-axle 103 to be welded is placed on the clamping end of the four-jaw self-centering chuck 211, and the angle of the torsion semi-axle welding assembly is adjusted by the mutual cooperation between the four-jaw self-centering chuck 211 and the vertical and horizontal dual-purpose dividing plate 210. The slider 205 and the locking slider 206 are adjusted according to the specific length of the shaft head assembly 101, the torque arm 102 and the torsion semi-axle 103 to change the horizontal welding space of the torsion semi-axle adjustable welding tool. The L-shaped vertical lifting straight slide 208 is adjusted according to the specific height of the shaft head assembly 101, the torque arm 102 and the torsion semi-axle 103. The vertical welding space of the torsion semi-axle adjustable welding tool is changed by the L-shaped vertical lifting straight slide 208. The shaft head assembly 101 is placed on the clamping end of the three-jaw chuck 209 for clamping, and the torsion semi-axle welding assembly to be welded is fixed, and the welding work is started.
[0032] The above description is merely a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this application should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.
Claims
1. A torsion half-axle adjustable welding tool, comprising a frame (201), the upper end of the frame (201) being fixedly connected to a bottom plate (202), characterized in that: The base plate (202) further comprises a driving device for driving the rotating torsion half-shaft (103) on the left side of the upper end thereof, and an adjusting mechanism for adjusting the fixed shaft head assembly (101) and the torsion arm (102) on the right side of the upper end thereof.
2. The torsion half-axle adjustable welding tool according to claim 1, characterized in that: The driving device comprises a vertical and horizontal dual-purpose indexing plate (210), a fixed end of the vertical and horizontal dual-purpose indexing plate (210) being fixedly connected to the left upper end of the base plate (202), and an output end of the vertical and horizontal dual-purpose indexing plate (210) being fixedly connected to a fixing member for fixing the torsion half-shaft (103).
3. The torsion half-axle adjustable welding tool according to claim 2, characterized in that: The fixing member comprises a four-jaw self-centering chuck (211), a fixed end of the four-jaw self-centering chuck (211) is fixedly connected to the output end of the vertical and horizontal dual-purpose indexing plate (210), and a clamping end of the four-jaw self-centering chuck (211) clamps one end of the torsion half-shaft (103).
4. The torsion half-axle adjustable welding tool according to claim 1, characterized in that: The adjustment mechanism comprises a support block (203), the lower end of the support block (203) being fixedly connected to the right side of the upper end of the base plate (202), the upper end of the support block (203) being provided with two linear guide rails (204), each linear guide rail (204) being slidably connected to a locking slider (206) and a slider (205), the upper ends of the locking slider (206) and the slider (205) being fixedly connected to a regulating element for changing the vertical position of the clamping torque arm (102) and the torque half-shaft (103).
5. The torsion half-axle adjustable welding tool according to claim 4, characterized in that: The regulating element comprises a base (207), the lower end of the base (207) being fixedly connected to a locking slider (206) and an upper end of the slider (205), the upper end of the base (207) being fixedly connected to a fixed end of an L-shaped vertical lifting straight slide (208), and the output end of the L-shaped vertical lifting straight slide (208) being fixedly connected to a clamp for clamping the shaft head assembly (101) and the torque arm (102).
6. The torsion half-axle adjustable welding tool according to claim 5, characterized in that: The clamp comprises a three-jaw chuck (209), a fixed end of the three-jaw chuck (209) is fixedly connected to the output end of the L-shaped vertical lifting straight slide (208), and a clamping end of the three-jaw chuck (209) clamps the shaft head assembly (101) and the torque arm (102).
7. The torsion half-axle adjustable welding tool according to claim 4, characterized in that: A lubricating oil groove is provided in the linear guide rail (204).
8. The torsion half-axle adjustable welding tool according to claim 1, characterized in that: The lower end of the shelf (201) is provided with an anti-skid pad.