Special high-precision numerical control grinding machine for complex cutter
By designing processing and dust removal mechanisms on high-precision CNC grinding machines dedicated to complex tools, the problem of dust diffusion during the grinding process is solved, and effective dust removal and clean maintenance of the equipment are achieved.
Patent Information
- Application Number
- CN202422648343.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The dust generated during the grinding process of existing high-precision CNC grinders for complex tools easily spreads inside the protective cover, increasing the cleaning burden of the staff.
A high-precision CNC grinding machine for complex tools was designed, equipped with a processing mechanism and a dust removal mechanism. The processing mechanism uses a pump and a filter plate to draw dust from the protective cover into a processing box for filtration, while the dust removal mechanism uses a fan and a dust removal port to exhaust dust from the protective cover.
It effectively avoids the diffusion and adhesion of dust in the protective cover, reduces the labor intensity of the staff, and improves the cleanliness and work efficiency of the equipment.
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Figure CN223339019U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of numerical control grinding machines, in particular to a high-precision numerical control grinding machine specially used for complex cutting tools. Background Art
[0002] CNC grinding machines utilize abrasive tools to grind workpiece surfaces using numerical control technology. Most grinding machines utilize high-speed rotating grinding wheels, while a few utilize other abrasive tools such as oilstones and abrasive belts, as well as free abrasives. These include honing machines, superfinishing machines, belt grinders, lapping machines, and polishing machines. CNC grinding machines include surface grinders, centerless grinders, internal and external cylindrical grinders, vertical universal grinders, jig grinders, and form grinders. CNC tools require grinding machines for polishing, necessitating specialized, high-precision CNC grinders for complex tools.
[0003] Currently, Chinese patent publication number CN115338698A discloses a high-precision CNC grinding machine for complex cutting tools. The machine comprises a T-shaped bed frame, a bed frame disposed above one side of the bed frame, a headstock assembly and a tailstock assembly connected to the front end of the bed frame for clamping a hob cutter, a grinding wheel repairer mounted on the headstock assembly, and a column assembly mounted above the other side of the bed frame, a spindle grinding wheel frame mounted on the column assembly. The present invention can grind the entire cutting edge of a hob cutter in a single clamping operation, while maintaining the hob cutter's accuracy, improving grinding efficiency, and reducing grinding costs, making it suitable for precision grinding of complex cutting tools.
[0004] However, when the above-mentioned prior art is used, a large amount of dust will be generated when the tool is grinding. Generally, a protective cover is added to the bed to prevent the dust from floating in the air. However, the dust will diffuse in the protective cover and even adhere to the structural parts of the equipment in large quantities. The staff needs to clean it after the operation, which increases the labor intensity of the staff.
[0005] To this end, the utility model provides a high-precision CNC grinding machine specially used for complex cutting tools. Utility Model Content
[0006] In view of the deficiencies in the prior art, the present invention provides a high-precision CNC grinding machine specifically for complex cutting tools to solve the above problems.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a high-precision CNC grinding machine for complex tools, comprising a bed, a protective cover fixedly mounted on the top of the bed, a processing mechanism provided on one side of the protective cover, and a dust removal mechanism provided on the other side of the protective cover;
[0008] The processing mechanism includes a processing box fixedly installed on one side of the bed, a processing port penetrating the protective cover is opened on one inner wall of the processing box, a suction pump connected to the processing port is fixedly connected to one outer wall of the protective cover, the exhaust end of the suction pump is located in the processing box, and a filter screen is provided in the processing box, through which the dust in the protective cover can be processed when the suction pump is started.
[0009] Preferably, the inner walls on both sides of the processing box are provided with connecting grooves in a T-shaped structure, and the inner walls of the connecting grooves are slidably connected with connecting blocks, which are fixedly installed with the filter screen plate, and the filter screen plate can be moved up and down through the connecting blocks.
[0010] Preferably, an L-shaped connecting rod is provided in the processing box, the bottom of the filter screen is fixedly connected to a connecting ring with an inclined bottom, and the vertical section of the connecting rod faces the bottom slope of the connecting ring.
[0011] Preferably, the bottom through hole of the processing box is rotatably connected to a connecting shaft via a positioning rod, a surface of the connecting shaft is fixedly connected to a plurality of evenly distributed blades, and the connecting shaft is fixed to the horizontal section of the connecting rod.
[0012] Preferably, a rolling groove is provided on the top of the connecting rod, and a rolling ball is rollingly connected to the inner wall of the rolling groove, and the rolling ball forms a rolling fit with the bottom inclined surface of the connecting ring.
[0013] Preferably, the dust removal mechanism includes a fan fixedly connected to the outer wall of one side of the protective cover, and a dust removal port is opened on the outer wall of the protective cover away from the pump. The exhaust end of the fan faces the dust removal port, and wind pressure can be applied to the dust removal port by starting the fan.
[0014] Preferably, an adjustment groove is provided on the top inner wall of the dust removal port, an adjustment spring is fixedly connected to the top inner wall of the adjustment groove, and an adjustment plate is fixedly connected to the bottom of the adjustment spring to form a sliding fit with the inner wall of the adjustment groove.
[0015] Preferably, the side of the protective cover away from the pump is fixedly connected to the electric hydraulic rod through a mounting plate, and the side of the adjustment plate close to the electric hydraulic rod is inclined, with the higher end of the inclined surface of the adjustment plate facing the mounting plate.
[0016] Preferably, a rotating groove is provided on one side of the piston rod of the electric hydraulic rod, and a rotating ball is rotatably connected to the inner wall of the rotating groove. The rotating ball forms a rolling fit with the inclined surface of the adjustment plate, and a dust blowing port with a V-shaped structure is provided on the bottom inner wall of the dust removal port, and the air outlet end of the dust blowing port faces the top of the protective cover. Beneficial effects
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. This high-precision CNC grinder specially designed for complex tools can pump the dust in the protective cover into the processing box through the processing port by starting the pump. The dust is filtered through the filter plate in the processing box, so that clean airflow can be discharged, which can prevent dust from spreading in the protective cover or even adhering to the structural parts of the equipment in large quantities, thereby reducing the labor intensity of the staff.
[0019] 2. This high-precision CNC grinder specially designed for complex tools can rotate through the blades and the connecting shaft. The rotation of the connecting shaft can rotate the connecting rod. The rotation of the connecting rod can make the rolling ball apply force to the bottom slope of the connecting ring. The connecting block slides in the inner wall of the connecting groove, which can make the filter plate move up and down at a high frequency, so as to avoid dust blocking the mesh of the filter plate and ensure the ventilation of the filter plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the connecting shaft structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the rolling ball structure of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the electric hydraulic rod of the utility model;
[0024] Figure 5 yes Figure 4 Schematic diagram of the enlarged structure at point A in the middle.
[0025] As shown in the figure: 1. Bed; 2. Protective cover; 3. Processing box; 4. Processing port; 5. Pump; 6. Filter plate; 7. Connecting groove; 8. Connecting block; 9. Connecting ring; 10. Connecting rod; 11. Connecting shaft; 12. Blade; 13. Fan; 14. Dust removal port; 15. Adjusting groove; 16. Adjusting spring; 17. Adjusting plate; 18. Electric hydraulic rod; 19. Rotating groove; 20. Rotating ball; 21. Dust blowing port; 22. Rolling groove; 23. Rolling ball. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-5 As shown, a high-precision CNC grinding machine for complex tools comprises a bed 1, a protective cover 2 is fixedly mounted on the top of the bed 1, a processing mechanism is provided on one side of the protective cover 2, and a dust removal mechanism is provided on the other side of the protective cover 2;
[0028] The processing mechanism includes a processing box 3 fixedly mounted on one side of the bed 1, a processing port 4 penetrating the protective cover 2 is provided on the inner wall of one side of the processing box 3, a suction pump 5 connected to the processing port 4 is fixedly connected to the outer wall of one side of the protective cover 2, the exhaust end of the suction pump 5 is located in the processing box 3, and a filter screen 6 is provided in the processing box 3. The dust in the protective cover 2 can be processed through the filter screen 6 when the suction pump 5 is started.
[0029] Specifically, by starting the pump 5, the pump 5 can draw the dust in the protective cover 2 into the processing box 3 through the processing port 4, and filter the dust through the filter plate 6 in the processing box 3, so that clean airflow can be discharged. At this time, the dust can be processed to prevent the dust from spreading in the protective cover or even adhering to the structural parts of the equipment in large quantities. There is no need for the staff to clean it after the operation, thereby reducing the labor intensity of the staff.
[0030] As a further improvement of the present invention, the inner walls on both sides of the processing box 3 are provided with connecting grooves 7 with a T-shaped structure, and the inner walls of the connecting grooves 7 are slidably connected with connecting blocks 8, which are fixedly installed on the filter screen plate 6. The filter screen plate 6 can be moved up and down through the connecting blocks 8.
[0031] Specifically, the connecting block 8 is able to slide in the inner wall of the connecting groove 7, and the filter plate 6 can be moved up and down to perform certain dust processing operations.
[0032] As a further improvement of the present invention, an L-shaped connecting rod 10 is provided in the processing box 3, and the bottom of the filter plate 6 is fixedly connected to a connecting ring 9 with an inclined bottom, and the vertical section of the connecting rod 10 faces the bottom inclined surface of the connecting ring 9.
[0033] Specifically, the connecting ring 9 can be subjected to force when the connecting rod 10 rotates, which facilitates the filter screen plate 6 to move up and down.
[0034] As a further improvement of the present invention, the bottom through hole of the processing box 3 is rotatably connected to a connecting shaft 11 through a positioning rod, and a plurality of evenly distributed blades 12 are fixedly connected to the surface of the connecting shaft 11. The connecting shaft 11 is fixed to the horizontal section of the connecting rod 10.
[0035] Specifically, the connecting shaft 11 is provided so as to be able to rotate when the blade 12 is subjected to force. The rotation of the connecting shaft 11 can cause the connecting rod 10 to rotate, and at this time, force can be applied to the connecting ring 9.
[0036] As a further improvement of the present invention, a rolling groove 22 is provided on the top of the connecting rod 10 , and a rolling ball 23 is rollingly connected to the inner wall of the rolling groove 22 , and the rolling ball 23 forms a rolling fit with the bottom inclined surface of the connecting ring 9 .
[0037] Specifically, the rolling ball 23 is capable of rotating in the inner wall of the rolling groove 22, thereby performing a protective operation on the structure of the device.
[0038] As a further improvement of the present invention, the dust removal mechanism includes a fan 13 fixedly connected to the outer wall of one side of the protective cover 2, and a dust removal port 14 is opened on the outer wall of the side of the protective cover 2 away from the suction pump 5. The exhaust end of the fan 13 faces the dust removal port 14, and wind pressure can be applied to the dust removal port 14 by starting the fan 13.
[0039] Specifically, the fan 13 is provided to allow air flow to flow in the inner wall of the dust removal port 14, thereby removing dust from the outer edge of the workpiece.
[0040] As a further improvement of the present invention, an adjustment groove 15 is opened on the top inner wall of the dust removal port 14, and an adjustment spring 16 is fixedly connected to the top inner wall of the adjustment groove 15. The bottom of the adjustment spring 16 is fixedly connected to an adjustment plate 17 that forms a sliding fit with the inner wall of the adjustment groove 15.
[0041] Specifically, the adjustment plate 17 is able to slide in the inner wall of the adjustment groove 15, which facilitates the airflow to enter the protective cover 2 through the dust removal port 14. After the adjustment plate 17 contacts the bottom inner wall of the dust removal port 14, straight airflow can be avoided.
[0042] As a further improvement of the present invention, the side of the protective cover 2 away from the pump 5 is fixedly connected to the electric hydraulic rod 18 through the mounting plate, and the side of the adjustment plate 17 close to the electric hydraulic rod 18 is inclined, and the higher end of the inclined surface of the adjustment plate 17 faces the mounting plate.
[0043] Specifically, the electric hydraulic rod 18 can apply force to the adjustment plate 17 under the movement of the piston rod, and the adjustment plate 17 can slide in the inner wall of the adjustment groove 15.
[0044] As a further improvement of the present invention, a rotating groove 19 is provided on one side of the piston rod of the electric hydraulic rod 18, and the inner wall of the rotating groove 19 is rotatably connected to a rotating ball 20. The rotating ball 20 forms a rolling fit with the inclined surface of the adjustment plate 17, and a dust blowing port 21 with a V-shaped structure is provided on the bottom inner wall of the dust removal port 14, and the air outlet end of the dust blowing port 21 faces the top of the protective cover 2.
[0045] Specifically, the dust blowing port 21 is set so that after the adjustment plate 17 contacts the bottom inner wall of the dust removal port 14, the air flow enters the protective cover 2 through the dust blowing port 21, and the dust can be blown off the inner edge of the workpiece. The rotating ball 20 can protect the structure of the equipment.
[0046] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0047] The working principle of the utility model is as follows: when the tool is grinding the outer edge of the workpiece, the electric hydraulic rod 18 is started to make the rotating ball 20 apply force to the adjustment plate 17, so that the dust removal port 14 is opened, and the fan 13 is started to blow air into the protective cover 2 through the dust removal port 14 and blow away the dust. When the inner edge of the workpiece is ground, the piston rod of the electric hydraulic rod 18 is separated from the adjustment plate 17. Under the elastic force of the adjustment spring 16, the adjustment plate 17 can be pressed to the bottom inner wall of the dust removal port 14. At this time, the air flow can enter the protective cover 2 through the dust blowing port 21 and blow away the dust on the inner edge, so as to adapt to the grinding operation of complex tools.
[0048] When removing the dust in the protective cover 2, the pump 5 is started, and the pump 5 can draw the dust in the protective cover 2 into the processing box 3 through the processing port 4, and the dust is filtered through the filter plate 6 in the processing box 3, so that clean air can be discharged;
[0049] When air flows through the processing box 3, the blades 12 cooperate with the connecting shaft 11 to rotate. The rotation of the connecting shaft 11 can rotate the connecting rod 10. The rotation of the connecting rod 10 can cause the rolling ball 23 to apply force to the bottom slope of the connecting ring 9, and cooperate with the connecting block 8 to slide in the inner wall of the connecting groove 7, so that the filter plate 6 can move up and down at a high frequency, which can prevent dust from being blocked by the mesh holes of the filter plate 6 and ensure the ventilation of the filter plate 6.
[0050] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0051] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-precision CNC grinding machine for complex tools, comprising a bed (1), a protective cover (2) fixedly mounted on the top of the bed (1), characterized in that: A processing mechanism is provided on one side of the protective cover (2), and a dust removal mechanism is provided on the other side of the protective cover (2); The processing mechanism comprises a processing box (3) fixedly mounted on one side of the bed (1); a processing port (4) penetrating the protective cover (2) is provided on one inner wall of the processing box (3); a pump (5) in communication with the processing port (4) is fixedly connected to one outer wall of the protective cover (2); an exhaust end of the pump (5) is located in the processing box (3); a filter screen (6) is provided in the processing box (3); and dust in the protective cover (2) can be processed through the filter screen (6) when the pump (5) is started.
2. The high-precision CNC grinding machine for complex tools according to claim 1, characterized in that: Both inner walls of the treatment box (3) are provided with connecting grooves (7) in a T-shaped structure, and the inner walls of the connecting grooves (7) are slidably connected to connecting blocks (8), which are fixedly mounted on the filter screen (6), and the filter screen (6) can be moved up and down by the connecting blocks (8).
3. The high-precision CNC grinding machine for complex tools according to claim 2, characterized in that: An L-shaped connecting rod (10) is provided in the processing box (3), and a connecting ring (9) with an inclined bottom is fixedly connected to the bottom of the filter screen plate (6), with the vertical section of the connecting rod (10) facing the bottom inclined surface of the connecting ring (9).
4. The high-precision CNC grinding machine for complex tools according to claim 3, characterized in that: The bottom through hole of the processing box (3) is rotatably connected to a connecting shaft (11) via a positioning rod, and a plurality of evenly distributed blades (12) are fixedly connected to the surface of the connecting shaft (11). The connecting shaft (11) is fixed to the horizontal section of the connecting rod (10).
5. The high-precision CNC grinding machine for complex tools according to claim 4, characterized in that: A rolling groove (22) is provided at the top of the connecting rod (10), and a rolling ball (23) is rollingly connected to the inner wall of the rolling groove (22), and the rolling ball (23) forms a rolling fit with the bottom inclined surface of the connecting ring (9).
6. The high-precision CNC grinding machine for complex tools according to claim 1, characterized in that: The dust removal mechanism comprises a fan (13) fixedly connected to an outer wall of one side of the protective cover (2); a dust removal port (14) is provided on an outer wall of the protective cover (2) away from the suction pump (5); an exhaust end of the fan (13) faces the dust removal port (14); and wind pressure can be applied to the dust removal port (14) by starting the fan (13).
7. The high-precision CNC grinding machine for complex tools according to claim 6, characterized in that: An adjustment groove (15) is provided on the top inner wall of the dust removal port (14), an adjustment spring (16) is fixedly connected to the top inner wall of the adjustment groove (15), and an adjustment plate (17) is fixedly connected to the bottom of the adjustment spring (16) and forms a sliding fit with the inner wall of the adjustment groove (15).
8. The high-precision CNC grinding machine for complex tools according to claim 7, characterized in that: The side of the protective cover (2) away from the pump (5) is fixedly connected to the electric hydraulic rod (18) via a mounting plate, and the side of the adjustment plate (17) close to the electric hydraulic rod (18) is arranged in an inclined manner, with the higher end of the inclined surface of the adjustment plate (17) facing the mounting plate.
9. The high-precision CNC grinding machine for complex tools according to claim 8, characterized in that: A rotation groove (19) is provided on one side of the piston rod of the electric hydraulic rod (18), and a rotation ball (20) is rotatably connected to the inner wall of the rotation groove (19), and the rotation ball (20) forms a rolling fit with the inclined surface of the adjustment plate (17). A dust blowing port (21) with a V-shaped structure is provided on the bottom inner wall of the dust removal port (14), and the air outlet end of the dust blowing port (21) faces the top of the protective cover (2).
Citation Information
Patent Citations
Special high-precision numerical control grinding machine for complex cutter
CN115338698A