Surface polishing device for metal smelting rolled product

By introducing auxiliary dust suction components and rotating polishing structures into the polishing device, the problems of dust dispersion and limited polishing range are solved, all-round polishing and efficient dust collection are achieved, and work efficiency and safety are improved.

CN223339137UActive Publication Date: 2025-09-16HEFEI XIAOBENXIONG COMPOSITE MATERIALS CO LTD
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Patent Information

Application Number
CN202422182461.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-09-16
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing polishing device has problems in dust disposal, such as dust scattering and pollution of the environment, and a limited polishing range. In addition, the dust collection capacity is insufficient, which affects work efficiency.

Method used

A polishing device with an auxiliary dust collection component is designed, which includes an annular sponge layer, a dust collection hood and a rotating polishing structure. The annular sponge layer abuts against the workpiece surface, and cooperates with the rotation and movement of the polishing wheel to achieve all-round polishing, and dust is collected through the dust collection hood and hose.

Benefits of technology

It effectively prevents dust from flying, improves dust collection capacity, realizes all-round polishing, and improves work efficiency and practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a metal smelting calendered product surface polishing device which comprises a bottom box, a fixing base arranged at the top of the bottom box, a base arranged at the top of the fixing base, a polishing wheel arranged above the base and located in a shell, an auxiliary gear arranged on the outer side of the base in a sleeved mode, and a first motor embedded in the top of the fixing base. An output shaft of the first motor is connected with a main gear, a clamping block is arranged at the top of the base, a cavity is formed in the base, a threaded rod is arranged in the cavity, a connecting block is arranged at the bottom of the clamping block, a sliding groove is formed in the top of the base, and a movable sleeve block is arranged at the bottom of the connecting block; one hose extends into the shell and is connected with an auxiliary dust collection assembly; according to the device, the fixed workpiece can rotate, the surface of the workpiece can be polished in all directions in cooperation with transverse movement of the polishing wheel, operation is easy and convenient, the working efficiency is improved, and the dust suction effect is remarkable.
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Description

Technical Field

[0001] The utility model relates to the technical field of polishing, in particular to a surface polishing device for metal smelting and rolling products. Background Art

[0002] Metal smelting rolled products refer to the finished products obtained after the refining and rolling processing of metals and their alloys. For example, ferrous metals mainly refer to iron and its alloys, such as steel, pig iron, iron alloys, cast iron, etc. Ferrous metal smelting usually refers to the smelting of iron ore into pig iron, or the smelting of pig iron into steel billets. Rolling processing is the process of rolling steel billets into steel plates or various steel sections, applying pressure to the metal to stretch it into a certain shape.

[0003] During the above processing, a polishing device is used. The existing polishing device does not have a dust collection function. When people use the polishing device, they cannot centrally process the dust, which easily causes dust to fly, causing harm to people's bodies and pollution to the surrounding environment. After searching, the authorization announcement number is CN 219170497 U (hereinafter referred to as: symmetry ratio file D1) utility model patent discloses a surface polishing device for ferrous metal smelting and rolling products. As an existing technology, although this device solves the problem of dust dispersion to a certain extent, it still has shortcomings during use: 1) When the workpiece is fixed, the surface of the workpiece can only be ground and polished by the polishing wheel that moves horizontally left and right, and the polishing range is limited. When part of the workpiece surface needs to be polished in the longitudinal direction, the position of the workpiece needs to be changed, which is cumbersome to operate and affects work efficiency; 2) The dust in the shell is sucked out by a hose, but the dust located at the bottom of the shell, that is, the dust located on the surface of the workpiece, is not obviously sucked out by the hose, and the dust collection capacity needs to be improved; for this reason, we design a surface polishing device for metal smelting and rolling products to solve the above technical problems. Utility Model Content

[0004] The purpose of the utility model is to provide a surface polishing device for metal smelting rolled products to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] The top of the base is provided with a fixed seat, and the top of the fixed seat is rotatably provided with a base. A polishing wheel is provided above the base, and the polishing wheel is located inside the shell. The fixed sleeve on the bottom outer surface of the base is provided with a sub-gear, and a first motor is embedded in one side of the top of the fixed seat. The output shaft of the first motor is connected to the main gear meshing with the sub-gear. Two clamping blocks are symmetrically provided on the top of the base, and the clamping blocks are slidably arranged on the top of the base. A cavity is provided in the base, and a threaded rod is rotatably provided between the left and right side walls of the cavity. A connecting block is provided at the bottom of the clamping block, and a slide groove for the sliding of the connecting block is symmetrically opened on the top of the base, and the slide groove is connected to the cavity. A movable sleeve block is provided at the bottom of the connecting block, and the right end of the threaded rod is connected to a handle through a rotating shaft, and the handle is rotatably arranged on the right outer wall of the base.

[0007] The fixing seat is symmetrically provided with vertical pipes, the bottom ends of the vertical pipes extend into the interior of the bottom box and are connected to a dust collection mechanism, the tops of the vertical pipes are provided with auxiliary frames, the tops of the vertical pipes close to the outer shell are connected to a hose, the other ends of the hoses are fixedly connected to the outer wall of the outer shell, one of the hoses extends into the interior of the outer shell, and the other hoses extends into the interior of the outer shell and is connected to an auxiliary dust collection assembly.

[0008] As a preferred solution of the present utility model: vertical plates are symmetrically provided on the left and right sides of the top of the bottom box, an electric slide rod is provided between the two vertical plates, an electric slide seat matching with it is provided on the electric slide rod, a hydraulic cylinder is provided at the bottom of the electric slide seat, the output end of the hydraulic cylinder is connected to a lifting plate, shock absorbers are symmetrically provided on the left and right sides of the bottom of the lifting plate, the bottom of the shock absorber is connected to the top of the outer shell, the outer shell is a cylindrical structure, the bottom of the outer shell is open, the bottom of the outer shell is provided with an annular sponge layer, a second motor is provided at the center of the bottom of the lifting plate, the output shaft of the second motor is connected to a rotating rod, the other end of the rotating rod extends into the outer shell and is connected to the polishing wheel.

[0009] As a further preferred solution of the present invention: the auxiliary dust suction component includes an inner tube, an arc tube and multiple dust suction hoods, the inner tube is located in the outer shell and close to the inner wall, the top of the inner tube is connected to a hose, and the bottom is connected to the arc tube, the bending direction of the arc tube is consistent with the bending direction of the inner wall of the outer shell, and multiple dust suction hoods are evenly arranged on the bottom of the arc tube along its bending direction, and the dust suction hoods are located close to the annular sponge layer.

[0010] As a further preferred solution of the present invention: a collar is provided at one end of the auxiliary frame away from the vertical pipe, the collar is sleeved on the outside of the hose, and the hose is slidably connected to the collar.

[0011] As a further preferred solution of the present invention: the sides of the two clamping blocks close to each other are both provided with a rubber layer.

[0012] As a further preferred solution of the present invention: the outside of the threaded rod is symmetrically provided with two groups of external threads on the left and right sides of the midpoint along its length direction, and the thread directions of the two groups of external threads are opposite.

[0013] As a further preferred solution of the present invention: the movable sleeve block is slidably arranged inside the cavity, and the movable sleeve block is threadedly sleeved on the outside of the threaded rod.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. When using this device, place the workpiece on the top of the base and turn the handle. The handle drives the threaded rod to rotate, which in turn drives the two movable sleeve blocks to approach each other, and then drives the two clamping blocks to approach each other through the connecting block to clamp and fix the workpiece, and the workpiece can be fixed in the middle position of the top of the base. Then the polishing wheel can be controlled to move to the surface of the workpiece for polishing. At the same time, this device can start the first motor, and the first motor drives the main gear to rotate, which in turn drives the sub-gear to rotate, and then drives the base to rotate, so that the workpiece itself can be driven to rotate. Combined with the lateral movement of the polishing wheel, the surface of the workpiece can be polished in all directions. The operation is simple and convenient, and the polishing effect is better, which greatly improves work efficiency.

[0016] 2. This device is equipped with an auxiliary dust suction component, which includes an inner tube, an arc tube and multiple dust hoods. When in use, the annular sponge layer abuts against the surface of the workpiece, so the dust hood is very close to the surface of the workpiece, and cooperates with the movement of the outer shell and the rotation of the workpiece itself. Through this design, the dust on the surface of the workpiece can be effectively sucked and collected. At the same time, the other hose collects the dust suspended in the internal space of the outer shell. Therefore, the suction effect of this device is more significant, and the dust collection capacity is greatly improved; and the setting of the annular sponge layer effectively ensures the protection of the workpiece surface and improves the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0019] Figure 3 It is a schematic diagram of the structure of a part of the utility model;

[0020] Figure 4 A three-dimensional diagram of the local structure of the utility model.

[0021] Among them: 1- bottom box, 2- vertical plate, 3- shock absorber, 4- lifting plate, 5- hydraulic cylinder, 6- electric slide, 7- second motor, 8- hose, 9- auxiliary frame, 10- collar, 11- vertical pipe, 12- fixed seat, 13- base, 14- secondary gear, 15- first motor, 16- main gear, 17- turning handle, 18- connecting block, 19- clamping block, 20- rubber layer, 21- moving sleeve block, 22- slide groove, 23- threaded rod, 24- cavity, 25- outer shell, 26- turning rod, 27- inner tube, 28- arc tube, 29- dust cover, 30- polishing wheel, 31- annular sponge layer. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] See also Figure 1-4 In an embodiment of the present invention, a surface polishing device for metal smelting and rolling products includes a bottom box 1 with a box door movably provided on the front side, a fixed seat 12 is provided on the top of the bottom box 1, a base 13 is rotatably provided on the top of the fixed seat 12, a polishing wheel 30 is provided above the base 13, and the polishing wheel 30 is located inside the shell 25. A sub-gear 14 is provided on the bottom fixed sleeve of the outer surface of the base 13, and a first motor 15 is embedded in one side of the top of the fixed seat 12. The output shaft of the first motor 15 is connected to a main gear 16 meshing with the sub-gear 14. Two clamping blocks 19 are symmetrically provided on the top of the base 13. The clamping blocks 19 are slidably provided on the top of the base 13, and an airtight seal is provided inside the base 13. Cavity 24, a threaded rod 23 is rotatably provided between the left and right side walls of the cavity 24, and two sets of external threads are symmetrically provided on the left and right sides of the midpoint of the length direction of the threaded rod 23. The thread directions of the two sets of external threads are opposite. A connecting block 18 is provided at the bottom of the clamping block 19, and a slide groove 22 for sliding the connecting block 18 is symmetrically provided on the top of the base 13. The slide groove 22 is connected to the cavity 24, and a movable sleeve block 21 is provided at the bottom of the connecting block 18. The movable sleeve block 21 is slidably set inside the cavity 24, and the movable sleeve block 21 is threadedly sleeved on the outside of the threaded rod 23. The right end of the threaded rod 23 is connected to the handle 17 through a rotating shaft, and the handle 17 is rotatably set on the right outer wall of the base 13.

[0024] The fixing seat 12 is symmetrically provided with vertical pipes 11, the bottom end of the vertical pipe 11 extends to the interior of the bottom box 1 and is connected to a dust collection mechanism, the top of the vertical pipe 11 is provided with an auxiliary frame 9, and the top of the vertical pipe 11 close to the outer shell 25 is connected to a hose 8, the other end of the hose 8 is fixedly connected to the outer wall of the outer shell 25, one of the hoses 8 extends to the interior of the outer shell 25, and the other hose 8 extends to the interior of the outer shell 25 and is connected to an auxiliary dust collection component.

[0025] Vertical plates 2 are symmetrically provided on the left and right sides of the top of the bottom box 1, and an electric slide rod is provided between the two vertical plates 2. An electric slide rod is provided with an electric slide seat 6 that matches it. A hydraulic cylinder 5 is provided at the bottom of the electric slide seat 6. The output end of the hydraulic cylinder 5 is connected to a lifting plate 4. Shock absorbers 3 are symmetrically provided on the left and right sides of the bottom of the lifting plate 4. The bottom of the shock absorber 3 is connected to the top of the outer shell 25. The outer shell 25 is a cylindrical structure. The bottom of the outer shell 25 is open. The bottom of the outer shell 25 is provided with an annular sponge layer 31. A second motor 7 is provided at the center of the bottom of the lifting plate 4. The output shaft of the second motor 7 is connected to a rotating rod 26. The other end of the rotating rod 26 extends into the outer shell 25 and is connected to the polishing wheel 30.

[0026] The auxiliary dust suction assembly includes an inner tube 27, an arc tube 28 and a plurality of dust suction hoods 29. The inner tube 27 is located in the shell 25 and close to the inner wall. The top of the inner tube 27 is connected to the hose 8 and the bottom is connected to the arc tube 28. The bending direction of the arc tube 28 coincides with the bending direction of the inner wall of the shell 25. A plurality of dust suction hoods 29 are evenly arranged at the bottom of the arc tube 28 along its bending direction. The dust suction hoods 29 are located near the annular sponge layer 31. When in use, the annular sponge layer 3 abuts against the surface of the workpiece, so the dust suction hood 29 is very close to the surface of the workpiece, and cooperates with the movement of the shell 25 and the rotation of the workpiece itself. Through this design, the dust on the surface of the workpiece can be effectively sucked and collected. At the same time, the other hose 8 collects the dust suspended in the internal space of the shell 25. Therefore, the suction effect of the device is more significant, and the dust collection capacity is greatly improved. In addition, the setting of the annular sponge layer 31 effectively ensures the protection of the workpiece surface and improves the practicality of the device.

[0027] A collar 10 is provided at one end of the auxiliary frame 9 away from the vertical pipe 11. The collar 10 is sleeved on the outside of the hose 8, and the hose 8 is slidably connected to the collar 10. The collar 10 has a pulling effect on the hose 8 to prevent the hose 8 from contacting the rotating base 13 or the surface of the workpiece when the hose 8 moves left and right with the shell 25, which may easily cause unnecessary trouble and safety hazards.

[0028] The sides of the two clamping blocks 19 that are close to each other are both provided with a rubber layer 20. The rubber layer 20 can not only increase the friction force of the clamping blocks 19 on the workpiece, but also will not cause wear to the surface of the workpiece, and is highly practical.

[0029] The dust collection mechanism includes a fan, a curved pipe, a collection box and a dust filter, all of which are arranged inside the bottom box 1. It is a prior art and easy to implement. It will not be explained in detail in this article. Its main function is to collect dust. For details, see the comparative document D1 (CN 219170497 U). The structure of this part is not limited to the structure in the comparative document D1, and other suitable structures are acceptable.

[0030] Specifically, when in use, the workpiece is placed on the top of the base 13 and the handle 17 is turned. The handle 17 drives the threaded rod 23 to rotate, which in turn drives the two movable sleeve blocks 21 to approach each other, and then drives the two clamping blocks 19 to approach each other through the connecting block 18 to clamp and fix the workpiece, and the workpiece can be fixed in the middle position of the top of the base 13. Then the polishing wheel 30 can be controlled to move to the surface of the workpiece for polishing. At the same time, the device can start the first motor 15, and the first motor 15 drives the main gear 16 to rotate, thereby driving the sub-gear 14 to rotate, and then driving the base 13 to rotate, so that the workpiece itself can be driven to rotate. Combined with the lateral movement of the polishing wheel 30, the workpiece surface can be polished in all directions. The operation is simple and convenient, and the polishing effect is better, which greatly improves work efficiency.

[0031] It should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A surface polishing device for metal smelting rolled products, comprising a bottom box (1) with a movable door provided on the front side; characterized in that: The top of the bottom box (1) is provided with a fixed seat (12), the top of the fixed seat (12) is rotatably provided with a base (13), a polishing wheel (30) is provided above the base (13), and the polishing wheel (30) is located inside the shell (25). The bottom fixed sleeve of the outer surface of the base (13) is provided with a sub-gear (14), and a first motor (15) is embedded in one side of the top of the fixed seat (12). The output shaft of the first motor (15) is connected to a main gear (16) meshed with the sub-gear (14). Two clamping blocks (19) are symmetrically provided on the top of the base (13). The clamping blocks (19) are slidably provided on the top of the base (13). A cavity (24) is provided in the base (13), and a threaded rod (23) is rotatably provided between the left and right side walls of the cavity (24). A connecting block (18) is provided at the bottom of the clamping block (19). A slide groove (22) is provided for the connecting block (18) to slide, and the slide groove (22) is communicated with the cavity (24). A movable sleeve (21) is provided at the bottom of the connecting block (18). The right end of the threaded rod (23) is connected to a rotating handle (17) through a rotating shaft. The rotating handle (17) is rotatably arranged on the right outer wall of the base (13). Vertical pipes (11) are symmetrically provided on the left and right sides of the fixed seat (12). The bottom end of the vertical pipe (11) extends into the interior of the bottom box (1) and is connected to a dust collection mechanism. An auxiliary frame (9) is provided at the top of the vertical pipe (11). A hose (8) is connected to the top of the side of the vertical pipe (11) close to the shell (25). The other end of the hose (8) is fixedly connected to the outer wall of the shell (25). One hose (8) extends into the interior of the shell (25), and the other hose (8) extends into the interior of the shell (25) and is connected to an auxiliary dust collection component.

2. The surface polishing device for metal smelting rolled products according to claim 1, characterized in that: The top of the bottom box (1) is symmetrically provided with vertical plates (2) on the left and right sides, an electric slide is provided between the two vertical plates (2), the electric slide is provided with an electric slide seat (6) matched with the electric slide, the bottom of the electric slide seat (6) is provided with a hydraulic cylinder (5), the output end of the hydraulic cylinder (5) is connected with a lifting plate (4), the bottom of the lifting plate (4) is symmetrically provided with shock absorbers (3), the bottom of the shock absorber (3) is connected to the top of the shell (25), the shell (25) is a cylindrical structure, the bottom of the shell (25) is open, the bottom of the shell (25) is provided with an annular sponge layer (31), the bottom center of the lifting plate (4) is provided with a second motor (7), the output shaft of the second motor (7) is connected with a rotating rod (26), the other end of the rotating rod (26) extends into the shell (25) and is connected to the polishing wheel (30).

3. The surface polishing device for metal smelting rolled products according to claim 2, characterized in that: The auxiliary dust collection component comprises an inner tube (27), an arc-shaped tube (28) and a plurality of dust collection covers (29). The inner tube (27) is located inside the outer shell (25) and close to the inner wall. The top of the inner tube (27) is connected to a hose (8), and the bottom is connected to the arc-shaped tube (28). The bending direction of the arc-shaped tube (28) coincides with the bending direction of the inner wall of the outer shell (25). The bottom of the arc-shaped tube (28) is evenly provided with a plurality of dust collection covers (29) along its bending direction. The dust collection covers (29) are located close to the annular sponge layer (31).

4. The surface polishing device for metal smelting rolled products according to claim 3, characterized in that: A collar (10) is provided at one end of the auxiliary frame (9) away from the vertical pipe (11). The collar (10) is sleeved on the outside of the hose (8). The hose (8) is slidably connected to the collar (10).

5. The surface polishing device for metal smelting rolled products according to claim 4, characterized in that: The sides of the two clamping blocks (19) that are close to each other are both provided with a rubber layer (20).

6. The surface polishing device for metal smelting rolled products according to claim 1, characterized in that: The threaded rod (23) is provided with two groups of external threads symmetrically on the left and right sides of the midpoint along the length direction thereof, and the thread directions of the two groups of external threads are opposite.

7. The surface polishing device for metal smelting rolled products according to claim 6, characterized in that: The movable sleeve block (21) is slidably arranged inside the cavity (24), and the movable sleeve block (21) is threadedly sleeved on the outside of the threaded rod (23).

Citation Information

Patent Citations

  • Surface polishing device for ferrous metal smelting calendered product

    CN219170497U