Automatic bearing protection tool used in cam shaft grinding process

Abstract

The utility model relates to the technical field of tool clamps, and particularly discloses an automatic bearing protection tool for a cam shaft grinding process, which comprises a mounting seat, the mounting seat is provided with a plurality of supporting pieces, a plurality of clamping pieces, a plurality of clamping pieces and a plurality of clamping pieces, the plurality of connecting frames are respectively mounted on one sides of the plurality of supporting pieces through screws; the driving mechanism is mounted on the plurality of connecting frames and the supporting piece; according to the device, through an automatic mechanical structure, automatic closing and opening of the protective sleeve can be achieved without manual intervention, and the operation efficiency and accuracy are remarkably improved. Positive pressure is formed in each protective sleeve through continuous liquid supply, invasion of grinding mud is effectively prevented, and cleanliness in the grinding process is ensured. The electromagnetic sensor installed on the air cylinder is connected with a machine tool control system, the action state of the air cylinder can be monitored in real time, it is ensured that the protective sleeve is accurately in place, and the reliability and safety of the system are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of fixtures and clamps, in particular to an automatic bearing protection fixture used in a camshaft grinding process. Background Art

[0002] In the existing technology, bearing protection during camshaft grinding mainly relies on manual operation, and plastic protective sleeves are manually installed to prevent grinding mud from entering the bearing. The manual installation process of the protective sleeves is inefficient and prone to errors, which not only increases production costs, but may also cause the protective sleeves to be improperly installed, affecting the grinding quality. The plastic protective sleeves have a short lifespan and are easily damaged during the grinding process. The plastic protective sleeves cannot completely and effectively block small pieces of grinding mud, which means that the bearings are still likely to be contaminated, affecting their performance and lifespan. Utility Model Content

[0003] The purpose of the utility model is to provide a bearing automatic protection tool for a camshaft grinding process, so as to solve the problems raised in the background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic bearing protection tool for the camshaft grinding process, comprising a mounting seat, on which are provided: a support member, several of the support members are respectively arranged on the mounting seat; a connecting frame, several of the connecting frames are respectively installed on one side of several of the support members by screws; a driving mechanism, the driving mechanism is installed on several of the connecting frames and the support members; and an oil supply mechanism, the oil supply mechanism is installed on several of the connecting frames and several of the support members.

[0005] In a feasible embodiment, the driving mechanism includes: a cylinder, wherein the ends of several of the cylinders are mounted on the ends of the connecting frame through a hinge seat; a fastener, wherein several of the fasteners are respectively mounted on the telescopic ends of several of the cylinders and are rotatably connected to several of the support members; a lower cover, wherein several of the lower covers are respectively arranged on the top ends of several of the support members; and an upper cover, wherein several of the upper covers are mounted on the inner sides of several of the fasteners and matched with several of the lower covers.

[0006] In a feasible implementation manner, the inner sides of the plurality of upper covers and the plurality of lower covers are semicircular.

[0007] In a feasible embodiment, the oil supply mechanism includes: a clean oil pipe, the ends of several clean oil pipes pass through several connecting frames and are connected to the sides of several support members; a passage, several of the passages are respectively opened on several support members, and the top ends pass through several lower covers.

[0008] In a feasible embodiment, an adjustment component is arranged between the mounting seat and several of the support members, and the adjustment component includes: a limit groove, which is opened at the top of the mounting seat; a fixed base, several of the fixed bases are respectively arranged at the bottom ends of several of the support members; and a slider, several of the sliders are matched with the limit groove and are respectively installed on the fixed base through adjusting screws.

[0009] In a feasible implementation manner, electromagnetic sensors are also installed on several of the cylinders.

[0010] Compared with the prior art, the beneficial effects of the present invention are as follows: the present device controls the opening and closing of the upper cover and the lower cover through the telescopic action of the cylinder, and each set of upper cover and lower cover corresponds to a bearing on the camshaft; the step of manually installing the protective cover is eliminated, which not only reduces the manpower demand, but also avoids human operational errors, and achieves reduction in staff and increase in efficiency; a positive pressure environment is formed between the upper cover and the lower cover through the continuous supply of clean cutting fluid, which effectively isolates external pollutants, especially small pieces of grinding mud generated during the grinding process, and prevents them from entering the interior of the bearing, thereby maintaining the cleanliness of the bearing and extending the service life of the bearing; through the connection of the clean oil pipe and the cutting fluid device, the continuous circulation of the cutting fluid in the protective cover is realized, which not only forms a positive pressure, but also further blocks the invasion of pollutants through the continuous discharge of the gap between the protective cover and the camshaft; the present device realizes efficient, clean and safe protection of the bearings during the camshaft grinding process through comprehensive technical means such as automatic control, positive pressure protection, real-time monitoring and cutting fluid circulation, significantly improving production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0012] Figure 2 This is a schematic diagram of the shaft side structure of the utility model;

[0013] Figure 3 It is a schematic diagram of the main cross-sectional structure of the present utility model.

[0014] In the figure: 1. Mounting seat, 2. Support, 3. Connecting frame, 4. Cylinder, 5. Fastener, 6. Lower cover, 7. Upper cover, 8. Oil cleaning pipe, 9. Passage, 10. Limiting groove, 11. Fixed base, 12. Slider. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0016] See also Figures 1 to 3 The utility model provides a technical solution: an automatic bearing protection tooling for the camshaft grinding process, comprising a mounting seat 1, on which are provided: a support member 2, a connecting frame 3, a driving mechanism and an oil supply mechanism, a plurality of support members 2 are respectively arranged on the mounting seat 1; a plurality of connecting frames 3 are respectively installed on one side of a plurality of support members 2 by screws; the driving mechanism is installed on a plurality of connecting frames 3 and the support members 2; the oil supply mechanism is installed on a plurality of connecting frames 3 and a plurality of support members 2.

[0017] During the specific implementation process, it should be noted that the workpiece is placed on the drive mechanism, and then the drive mechanism is started. The bearing is clamped and fixed through the automatic closing of the drive mechanism. After the bearing is correctly placed, the oil supply mechanism starts to work, and clean grinding oil is automatically delivered to the drive mechanism through the oil supply mechanism. The drive mechanism is controlled by a cylinder 4 to control the opening and closing of the fastener 5 and the support 2. An electromagnetic sensor is provided on the cylinder 4 to check whether the cylinder 4 is in place and ensure that the upper cover 7 and the lower cover 6 are completely opened and closed. The oil supply mechanism forms a positive pressure in the upper cover 7 and the lower cover 6 by continuously supplying liquid, which helps to prevent grinding mud from entering the inside of the bearing during the grinding process, thereby maintaining the cleanliness of the bearing. The cutting fluid is continuously discharged outward from the gap between the upper cover 7 and the lower cover 6 and the camshaft, further blocking the invasion of grinding mud. Since each camshaft has five bearings, five support members 2 are provided with five protection units. Each unit automatically determines whether the protective cover is in place through the coordinated work of the cylinder 4 and the electromagnetic sensor, thereby ensuring the protection effect and ease of operation. The device realizes fully automatic protection without the need for manual intervention in the installation and removal of the protective cover, effectively improving production efficiency and reducing labor costs. The automatic closing and opening of the protective device and the continuous supply of cutting fluid are ensured through the coordination of the cylinder 4 and the sensor, thereby solving the cleanliness problem at the source and ensuring the quality of the grinding process and the protection effect of the bearings.

[0018] In some examples, further, the driving mechanism includes: a cylinder 4, a fastener 5, a lower cover 6 and an upper cover 7, the ends of several cylinders 4 are mounted on the end of the connecting frame 3 through a hinge; several fasteners 5 are respectively mounted on the telescopic ends of several cylinders 4, and are rotatably connected to several support members 2; several lower covers 6 are respectively arranged on the top ends of several support members 2; several upper covers 7 are mounted on the inner sides of several fasteners 5, and match several lower covers 6.

[0019] During the specific implementation process, it should be noted that when the bearing needs to be clamped, the cylinder 4 begins to extend, and the fastener 5 connected to its end begins to work together; the fastener 5 is connected to the telescopic end of the cylinder 4 and moves with the movement of the cylinder 4; the main function of the fastener 5 is to convert the linear motion of the cylinder 4 into the rotational motion of the upper cover 7; with the movement of the fastener 5, the upper cover 7 begins to rotate; the upper cover 7 requires precise control by the cylinder 4 to ensure that its end can accurately fit with the lower cover 6; the lower cover 6 matches the upper cover 7 so that the two can form a closed space; when the end of the upper cover 7 fits with the lower cover 6, the closed space wraps the bearing therein, thereby protecting the bearing; effectively preventing external contaminants from entering the bearing and maintaining the cleanliness of the bearing inside during the grinding process; this device is triggered by the telescopic action of the cylinder 4, and transmits power to the upper cover 7 through the fastener 5, and finally realizes the cooperation between the upper cover 7 and the lower cover 6, completing the clamping and protection of the bearing.

[0020] In some examples, further, the inner sides of several upper covers 7 and several lower covers 6 are semicircular; the lower cover 6 is fixed to the top of the support 2, and its semicircular inner side cooperates with the semicircular inner side of the upper cover 7 to form a complete circular space; the bearing is wrapped and protected; a continuous, dead-angle-free protection area is formed, which effectively isolates external pollutants and keeps the bearings clean during the grinding process; the protection effect is improved while maintaining the simplicity and automation of operation, which helps to improve the efficiency of the camshaft grinding process and the protection quality of the bearings.

[0021] In some examples, further, the oil supply mechanism includes: a clean oil pipe 8 and a passage 9, the ends of several clean oil pipes 8 pass through several connecting frames 3 and are connected to the sides of several support members 2; several passages 9 are respectively opened on several support members 2, and the top ends pass through several lower covers 6.

[0022] During the specific implementation process, it should be noted that the oil supply mechanism is composed of a plurality of clean oil pipes 8, the ends of the clean oil pipes 8 are directly connected to the side of the support 2; the passage 9 extends to the top and passes through the lower cover 6; when the oil supply mechanism starts working, the clean grinding oil is transported to the passage 9 through the clean oil pipe 8 and flows upward until it reaches the top of the passage 9 and passes through the lower cover 6; the grinding oil is evenly transported to the inner side of the lower cover 6, and contacts the closed space formed by the upper cover 7 and the lower cover 6, providing continuous lubrication and cleaning for the bearing; the passage 9 ensures that the grinding oil can form a stable oil film on the bearing surface, which not only helps to reduce friction and wear during the grinding process, but also effectively takes away the heat energy generated by grinding to prevent the bearing from overheating; the oil supply mechanism realizes continuous oil supply and protection of the bearing through the coordinated work of the clean oil pipe 8 and the passage 9, ensures the smooth progress of the camshaft grinding process, and at the same time improves the service life and grinding quality of the bearing; the oil supply effect is automatic and does not require manual intervention, which significantly improves production efficiency and operation safety.

[0023] In some examples, further, an adjustment component is provided between the mounting seat 1 and the plurality of support members 2, and the adjustment component includes: a limit slot 10, a fixed base 11 and a slider 12, the limit slot 10 is opened at the top of the mounting seat 1; the plurality of fixed bases 11 are respectively provided at the bottom ends of the plurality of support members 2; the plurality of sliders 12 match the limit slot 10 with each other, and are respectively installed on the fixed base 11 through adjusting screws.

[0024] During the specific implementation process, it should be noted that the limit groove 10 provides a guide rail and limit for the longitudinal movement of the slider 12 in the adjustment assembly. The slider 12 matches the limit groove 10 and is mounted on the fixed base 11 via an adjustment screw. The slider 12 can slide longitudinally within the limit groove 10 to achieve fine adjustment of the position of the support member 2. Rotating the adjustment screw can push the slider 12 to move within the limit groove 10, thereby adjusting the distance between the fixed bases 11. By rotating the adjustment screw, the slider 12 is driven to move to the appropriate position within the limit groove 10, and finally the slider 12 is fixed to complete the adjustment of the support member 2. It can flexibly adapt to camshaft bearings of different specifications, ensuring the accuracy and efficiency of the grinding process.

[0025] In some examples, further, electromagnetic sensors are installed on several cylinders 4. The electromagnetic sensor can accurately capture the movement state of the cylinder 4. When the cylinder 4 extends or contracts, the electromagnetic sensor monitors the position changes of the cylinder 4 in real time and converts these changes into electrical signals. The signals collected by the electromagnetic sensor are transmitted to the control system, which analyzes and processes the signals to ensure that the movement of the cylinder 4 meets the predetermined working requirements. Among them, the control system is a common control device in the control of the cylinder 4. It is not described in detail here. It can accurately monitor the stroke position of the cylinder 4 to ensure that the cylinder 4 can reach the required precise position in the process of extending to the upper cover 7 and fitting with the lower cover 6. Through the installation of electromagnetic sensors, the automatic bearing protection tooling during the camshaft grinding process can realize automatic control, improve the accuracy and safety of the operation, and ensure the smooth progress of the grinding process.

[0026] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "two ends" and the like indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation; at the same time, unless otherwise clearly stipulated and limited, the terms "setting", "installation", "connection", "fixed installation" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal communication of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A bearing automatic protection tool for a camshaft grinding process, comprising a mounting seat, characterized in that: The mounting seat is provided with: Support members, wherein a plurality of the support members are respectively arranged on the mounting seat; Connecting frames, wherein a plurality of the connecting frames are respectively mounted on one side of a plurality of the supporting members by screws; A driving mechanism, the driving mechanism being mounted on the plurality of connecting frames and the supporting members; The oil supply mechanism is installed on a plurality of the connecting frames and a plurality of the supporting members.

2. The automatic bearing protection tool for camshaft grinding according to claim 1, characterized in that: The driving mechanism comprises: Cylinders, the ends of several cylinders are mounted on the ends of the connecting frame through hinges; Fasteners, a plurality of the fasteners being respectively mounted on the telescopic ends of a plurality of the cylinders and being rotatably connected to a plurality of the support members; Lower covers, wherein a plurality of the lower covers are respectively arranged on the top ends of a plurality of the support members; Upper covers, a plurality of the upper covers are installed on the inner sides of a plurality of the fasteners and matched with a plurality of the lower covers.

3. The automatic bearing protection tool for camshaft grinding according to claim 2, characterized in that: The inner sides of the plurality of upper covers and the plurality of lower covers are semicircular.

4. The automatic bearing protection tool for camshaft grinding according to claim 2, characterized in that: The oil supply mechanism comprises: Clean oil pipes, the ends of which pass through the connecting frames and are connected to the sides of the supporting members; Passages, wherein a plurality of the passages are respectively opened on a plurality of the supporting members, and the top ends thereof pass through a plurality of the lower covers.

5. The automatic bearing protection tool for camshaft grinding according to claim 1 is characterized in that: An adjustment assembly is provided between the mounting seat and the plurality of support members, and the adjustment assembly includes: A limiting groove is provided on the top of the mounting seat; A fixed base, wherein a plurality of the fixed bases are respectively arranged at the bottom ends of the plurality of the supporting members; Slide blocks, wherein a plurality of the slide blocks match the limit slots and are respectively mounted on the fixed base via adjusting screws.

6. The automatic bearing protection tool for camshaft grinding according to claim 2, characterized in that: Electromagnetic sensors are also installed on several of the cylinders.

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