Plastic water chamber aluminum plate jig in automobile plastic aluminum water tank radiator

Abstract

The utility model relates to the technical field of automobile aluminum water tank radiators, in particular to a plastic water chamber aluminum plate jig in an automobile plastic aluminum water tank radiator, which comprises a bottom plate, end frames mounted at two ends of the bottom plate, pressing components mounted at the tops of the end frames, a plurality of inserts mounted in the middle of the top of the bottom plate, and side baffles mounted on two sides of the top of the bottom plate. The water chamber structure is inversely buckled on the top of the bottom plate, the side baffles limit the outer side wall of the water chamber, and the inserts limit the inner side wall of the water chamber. According to the plastic water chamber aluminum plate jig in the automobile plastic-aluminum water tank radiator, the inner side wall and the outer side wall of the water chamber are effectively limited under the combined action of the inserts and the side baffles on the bottom plate, it is guaranteed that the plastic water chamber does not deform in the installation and use process, and therefore the overall stability and sealing performance of the radiator are guaranteed. The insert is connected with the bottom plate through the locking bolt, so that the detachable design is realized, and the plastic water chamber is convenient to mount, dismount and maintain.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile aluminum water tank radiators, in particular to a plastic water chamber aluminum plate jig in an automobile plastic aluminum water tank radiator. Background Art

[0002] Traditional automotive radiators are mostly all-metal. While these offer high strength and durability, they often suffer from issues such as heavy weight, high cost, and susceptibility to corrosion in certain environments. With advances in materials science and manufacturing technology, plastic-aluminum composite radiator radiators are becoming a mainstream choice in the market. These radiators combine the lightweight and corrosion-resistant properties of plastic with the high thermal conductivity of aluminum, achieving an optimal balance between performance and cost.

[0003] In the design of a plastic-aluminum radiator, the plastic water chamber serves as a channel for the coolant flow. Its structural stability and sealing directly impact the radiator's overall performance. The aluminum plate fixture for the plastic water chamber, a key component that supports and secures the chamber, must not only withstand the pressure from the coolant but also prevent deformation or leakage during installation and use. Therefore, designing an aluminum plate fixture with a rational structure, easy installation, and effective positioning of the plastic water chamber is crucial for improving the overall performance and reliability of plastic-aluminum radiator systems. Utility Model Content

[0004] The purpose of the utility model is to provide an aluminum plate fixture for the plastic water chamber in the plastic-aluminum water tank radiator of an automobile, so as to solve the problem raised in the above background technology of how to design an aluminum plate fixture with a reasonable structure, convenient installation and effective limitation of the plastic water chamber.

[0005] To achieve the above-mentioned purpose, the utility model provides a plastic water chamber aluminum plate jig in a plastic-aluminum water tank radiator of an automobile, comprising a base plate, end frames installed at both ends of the base plate, a pressing assembly installed on the top of the end frame, a plurality of inserts installed in the middle of the top of the base plate, side baffles installed on both sides of the top of the base plate, the water chamber structure is inverted on the top of the base plate, the side baffles limit the outer side wall of the water chamber, and the inserts limit the inner side wall of the water chamber.

[0006] Preferably, the inserts are grouped into five pieces, and each group is arranged at equal intervals.

[0007] Preferably, a through hole is provided on the middle surface of the base plate, a locking bolt is passed through the through hole, a locking hole is provided on the bottom of the insert, and one end of the locking bolt is threadedly connected to the locking hole.

[0008] Preferably, the pressing assembly includes a bracket, a force arm is hinged on the bracket, a lever is installed at one end of the force arm, and a pressing rod is installed at the outer end of the lever.

[0009] Preferably, a handle is installed at one end of the lever arm away from the lever.

[0010] Preferably, the end of the lever is provided with a threaded hole, the outer wall of the pressing rod is provided with an external thread, the pressing rod is threadedly connected to the threaded hole, and a pressing head is installed at the bottom end of the pressing rod.

[0011] Preferably, an anti-slip sleeve is installed on the outer wall of the handle.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] In the aluminum plate jig for the plastic water chamber in the automotive plastic-aluminum water tank radiator, the inserts on the bottom plate and the side baffles work together to effectively limit the inner and outer side walls of the water chamber, ensuring that the plastic water chamber does not deform during installation and use, thereby ensuring the overall stability and sealing of the radiator.

[0014] The insert is connected to the base plate via locking bolts, achieving a detachable design that facilitates installation, removal, and maintenance of the plastic water chamber. The push-button design also makes operation more convenient and improves production efficiency.

[0015] The lightweight design of the aluminum plate fixture and the combined plastic and aluminum structure help reduce the overall weight of the radiator and lower energy consumption. At the same time, the high thermal conductivity of aluminum helps improve the radiator's heat dissipation performance, ensuring the engine runs at an optimal temperature.

[0016] The use of a plastic water chamber makes the radiator more corrosion-resistant in certain environments, extending its service life. At the same time, the sturdy structure of the aluminum plate fixture also enhances the durability of the radiator. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic structural diagram of the insert in the present invention;

[0019] Figure 3 This is a schematic structural diagram of the pressing component in the present invention;

[0020] The meaning of each number in the figure is:

[0021] 1. Base plate; 11. Through hole; 2. End frame; 3. Press assembly; 31. Bracket; 32. Lever; 321. Handle; 33. Lever; 331. Threaded hole; 34. Press rod; 35. Press head; 4. Insert; 41. Locking hole; 42. Locking bolt; 5. Side baffle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] The utility model provides a plastic water chamber aluminum plate fixture in a plastic aluminum water tank radiator of an automobile, such as Figure 1-Figure 3 As shown, it includes a base plate 1, end frames 2 are installed at both ends of the base plate 1, a pressing assembly 3 is installed on the top of the end frame 2, a number of inserts 4 are installed in the middle of the top of the base plate 1, and side baffles 5 are installed on both sides of the top of the base plate 1. The water chamber structure is inverted on the top of the base plate 1, the side baffles 5 limit the outer wall of the water chamber, and the inserts 4 limit the inner wall of the water chamber. The inserts 4 and side baffles 5 set on the base plate 1 accurately limit the inner and outer walls of the water chamber respectively. This design ensures that the plastic water chamber can be accurately aligned during installation and will not shift or deform during use, thereby ensuring the sealing and overall performance of the radiator. The base plate 1 serves as the foundation of the entire jig and provides solid support for the plastic water chamber. The installation of the end frame 2 further enhances the stability of the jig, allowing the plastic water chamber to remain stable and not deform when subjected to coolant pressure. The pressing assembly 3 mounted on top of the end frame 2 facilitates the operator's pressing and securing of the plastic water chamber during installation or removal, improving work efficiency and ease of operation. Through precise positioning and stable support, the aluminum plate jig of this utility model effectively improves the structural stability and sealing of the plastic water chamber, thereby enhancing the overall performance of the automotive plastic-aluminum radiator and ensuring stable engine operation at optimal temperatures.

[0024] In this embodiment, the inserts 4 are arranged in groups of five, with each group arranged at equal intervals. This ensures uniform and stable support for the inner wall of the plastic water chamber. This arrangement not only improves the structural stability of the plastic water chamber but also optimizes the overall performance of the radiator, allowing the coolant to flow more smoothly within the plastic water chamber, thereby improving heat dissipation efficiency.

[0025] Specifically, a through-hole 11 is formed in the middle surface of the base plate 1, into which a locking bolt 42 is inserted. A locking hole 41 is provided at the bottom of the insert 4, and one end of the locking bolt 42 is threadedly connected to the locking hole 41. The threaded connection between the locking bolt 42 and the locking hole 41 secures the insert 4 to the base plate 1. This connection not only enhances the stability of the insert 4 but also facilitates its removal and replacement, thereby improving the ease of maintenance and the lifespan of the fixture.

[0026] Furthermore, the pressing assembly 3 includes a bracket 31, to which a lever 32 is hingedly connected. A lever 33 is mounted at one end of the lever 32, and a pressing rod 34 is mounted at the outer end of the lever 33. The design of the pressing assembly 3 allows the operator to easily press and secure the plastic water chamber. The ingenious combination of the bracket 31, lever 32, lever 33, and pressing rod 34 effectively transmits and amplifies force, thereby improving the efficiency and accuracy of the pressing operation.

[0027] Furthermore, a handle 321 is mounted on the end of the lever arm 32 away from the lever 33. The handle 321 provides the operator with a more comfortable and convenient grip, making it easier to control the movement and rotation of the lever arm 32 during operation. This not only improves operational convenience but also reduces operator workload.

[0028] Furthermore, the end of the lever 33 is provided with a threaded hole 331, and the outer wall of the pressing rod 34 is provided with external threads. The pressing rod 34 is threadedly connected to the threaded hole, and a pressing head 35 is installed at the bottom end of the pressing rod 34. The pressing rod 34 is connected to the lever 33 by a threaded connection, making the pressing rod 34 removable and adjustable. This connection method not only facilitates the replacement and maintenance of the pressing rod 34, but also allows the operator to adjust the length and angle of the pressing rod 34 according to actual needs, thereby improving the applicability and flexibility of the jig. At the same time, the design of the pressing head 35 makes the pressing more precise and effective.

[0029] Furthermore, the outer wall of the handle 321 is fitted with an anti-slip sleeve. This effectively prevents accidental injuries or operational errors caused by slipping during operation. This not only improves operational safety but also enables the operator to more stably control the movement and rotation of the lever arm 32, thereby enhancing the effectiveness and accuracy of the jig.

[0030] When using the plastic water chamber aluminum plate jig of the automobile plastic aluminum water tank radiator of the present invention, first place the base plate 1 on a suitable workbench to ensure that the base plate 1 is stable and fixed.

[0031] Next, the inserts 4 are arranged in groups of five at equal intervals and installed in the top center of the base plate 1. The locking bolts 42 pass through the through holes 11 on the base plate 1 and are threaded into the locking holes 41 at the bottom of the inserts 4 to ensure that the inserts 4 are firmly fixed to the base plate 1.

[0032] Then, the side baffles 5 are installed on both sides of the top of the bottom plate 1 to provide a limit for the outer side walls of the plastic water chamber.

[0033] Finally, the pressing assembly 3 is installed on the top of the end frame 2, including the bracket 31, the force arm 32, the lever 33, the pressing rod 34 and the pressing head 35, and it is ensured that all components are firmly connected and can move freely.

[0034] The plastic water chamber is inverted on the top of the bottom plate 1, so that the inner wall of the water chamber contacts the insert 4 and the outer wall contacts the side baffle 5. In this way, the insert 4 and the side baffle 5 together accurately limit the position of the plastic water chamber, ensuring that the plastic water chamber can be accurately aligned during the installation process.

[0035] The operator grips handle 321 and rotates and moves lever 32, driving lever 33 and pressing rod 34 downward. When the pressing head 35 at the bottom of pressing rod 34 contacts the plastic water chamber, continued force is applied, firmly pressing the plastic water chamber against base plate 1. Because the design of pressing assembly 3 effectively transmits and amplifies force, the operator can easily press and secure the plastic water chamber, improving work efficiency and operational convenience.

[0036] During use, the plastic water chamber is precisely positioned by the insert 4 and side baffles 5, and stably supported by the base plate 1 and end brackets 2, maintaining structural stability and sealing, ensuring the overall performance of the radiator. To remove or replace the plastic water chamber, simply reverse the pressing assembly 3 to easily release it. Furthermore, since the insert 4 is connected to the base plate 1 via locking bolts 42, it is also easy to remove and replace, enhancing the fixture's ease of maintenance and longevity.

[0037] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A plastic water chamber aluminum plate jig in a plastic aluminum water tank radiator of an automobile, comprising a bottom plate (1), characterized in that: End frames (2) are installed at both ends of the bottom plate (1), a pressing assembly (3) is installed on the top of the end frame (2), a plurality of inserts (4) are installed in the middle of the top of the bottom plate (1), and side baffles (5) are installed on both sides of the top of the bottom plate (1). The water chamber structure is inverted on the top of the bottom plate (1), the side baffles (5) limit the outer wall of the water chamber, and the inserts (4) limit the inner wall of the water chamber.

2. The aluminum plate fixture for the plastic water chamber in the automobile plastic aluminum water tank radiator according to claim 1 is characterized by: The inserts (4) are arranged in groups of five, with each group arranged at equal intervals.

3. The aluminum plate fixture for the plastic water chamber in the automobile plastic aluminum water tank radiator according to claim 1 is characterized by: A through hole (11) is provided on the middle surface of the base plate (1), a locking bolt (42) is passed through the through hole (11), a locking hole (41) is provided on the bottom of the insert (4), and one end of the locking bolt (42) is threadedly connected to the locking hole (41).

4. The aluminum plate fixture for the plastic water chamber in the automobile plastic aluminum water tank radiator according to claim 1 is characterized by: The pressing assembly (3) comprises a bracket (31), a force arm (32) is hingedly connected to the bracket (31), a lever (33) is mounted on one end of the force arm (32), and a pressing rod (34) is mounted on the outer end of the lever (33).

5. The aluminum plate fixture for the plastic water chamber in the automobile plastic aluminum water tank radiator according to claim 4 is characterized by: A handle (321) is mounted on one end of the lever (32) away from the lever (33).

6. The aluminum plate fixture for the plastic water chamber in the automobile plastic aluminum water tank radiator according to claim 4 is characterized by: The end of the lever (33) is provided with a threaded hole (331), the outer wall of the pressing rod (34) is provided with an external thread, the pressing rod (34) is threadedly connected to the threaded hole, and the bottom end of the pressing rod (34) is installed with a pressing head (35).

7. The aluminum plate fixture for the plastic water chamber in the automobile plastic aluminum water tank radiator according to claim 5 is characterized by: An anti-slip sleeve is installed on the outer wall of the handle (321).

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