Sponge cutting equipment with discharging function
By introducing a blanking mechanism and a cleaning component into the sponge cutting equipment, automatic blanking and cleaning functions are realized, which solves the problem of the equipment lacking a blanking function, improves work efficiency and extends the service life of the conveyor belt.
Patent Information
- Application Number
- CN202422846098.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Existing sponge cutting equipment lacks the blanking function, which affects work efficiency.
A sponge cutting device consisting of a feeding mechanism and a cleaning component was designed. The feeding mechanism drives a telescopic rod through a hydraulic cylinder to drive multiple rotating blocks to rotate, thereby realizing automatic feeding. The cleaning component cleans the conveyor belt through a roller brush to prevent waste from sticking.
It improves work efficiency, reduces sponge loss during transmission, extends the service life of the conveyor belt, and reduces the wear of the conveyor belt caused by waste materials.
Smart Images

Figure CN223339571U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sponge cutting equipment, in particular to a sponge cutting equipment with a blanking function. Background Art
[0002] Sponge cutting machines are divided into manual and CNC machines. Manual machines are inexpensive, but their sponge utilization rate is low and their operation is complex. CNC machines are moderately priced and easy to operate, even those with computer skills can operate them. They effectively increase sponge utilization and produce dust-free cuts. The predominant sponge cutting machine on the market is laser cutting, which uses high-temperature laser energy to cut the sponge. The fine laser beam also achieves high precision and material savings.
[0003] However, the existing sponge cutting equipment has a single structure and does not have the function of cutting materials, which affects work efficiency and is therefore in urgent need of improvement. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a sponge cutting device with a blanking function, aiming to solve the above technical problems.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A sponge cutting device with a blanking function, comprising a conveyor, a blanking frame, and a cutting frame, wherein the conveyor is vertically arranged on the ground, the blanking frame is arranged on the conveyor, and the cutting frame is arranged on the conveyor, and further comprising:
[0007] A feeding mechanism is used to automatically feed the sponge to be cut;
[0008] Connecting components, used to connect blanking parts;
[0009] Cleaning kit for cleaning waste material from conveyors.
[0010] Preferably, the blanking mechanism comprises:
[0011] A base is disposed in the blanking frame and fixedly connected to the blanking frame;
[0012] a groove, provided on the base;
[0013] A fixed block, disposed on the base and fixedly connected to the base;
[0014] A hydraulic cylinder is provided on the fixed block and is fixedly connected to the fixed block;
[0015] The telescopic rod is arranged in the hydraulic cylinder and is slidably connected to the hydraulic cylinder.
[0016] Preferably, the blanking mechanism further comprises:
[0017] A connecting block is provided on the telescopic rod and is fixedly connected to the telescopic rod;
[0018] a first rotating block, disposed on the base and the connecting block, and rotatably connected to the base and the connecting block;
[0019] a second rotating block, disposed on the base and the connecting block, and rotatably connected to the base and the connecting block;
[0020] a third rotating block, disposed on the base and rotatably connected to the base;
[0021] The fourth rotating block is arranged on the base and is rotatably connected to the base.
[0022] Preferably, the blanking mechanism further comprises:
[0023] a first connecting rod, provided on the first rotating block and the third rotating block, and rotatably connected to the first rotating block and the third rotating block;
[0024] a second connecting rod, provided on the second rotating block and the fourth rotating block, and rotatably connected to the second rotating block and the fourth rotating block;
[0025] a third connecting rod, provided on the third rotating block and the fourth rotating block, and rotatably connected to the third rotating block and the fourth rotating block;
[0026] The clamping blocks are provided in four groups and are arranged on the base and fixedly connected to the base.
[0027] Preferably, the connection assembly comprises:
[0028] A base is disposed in the blanking frame and fixedly connected to the blanking frame;
[0029] A fixed block, disposed on the base and fixedly connected to the base;
[0030] A connecting block is provided on the telescopic rod and is fixedly connected to the telescopic rod;
[0031] a first rotating block, disposed on the base and the connecting block, and rotatably connected to the base and the connecting block;
[0032] The second rotating block is arranged on the base and the connecting block and is rotatably connected to the base and the connecting block.
[0033] Preferably, the connection assembly further comprises:
[0034] a third rotating block, disposed on the base and rotatably connected to the base;
[0035] a fourth rotating block, disposed on the base and rotatably connected to the base;
[0036] a first connecting rod, provided on the first rotating block and the third rotating block, and rotatably connected to the first rotating block and the third rotating block;
[0037] a second connecting rod, provided on the second rotating block and the fourth rotating block, and rotatably connected to the second rotating block and the fourth rotating block;
[0038] The third connecting rod is provided on the third rotating block and the fourth rotating block, and is rotatably connected with the third rotating block and the fourth rotating block.
[0039] Preferably, the cleaning component comprises:
[0040] There are two groups of support plates, and the two groups of support plates are symmetrically arranged on the conveying mechanism;
[0041] There are two sets of bearing seats, and the two sets of bearing seats are symmetrically arranged on the support plate and fixedly connected to the support plate;
[0042] a steel shaft, disposed in the bearing seat and rotatably connected to the bearing seat;
[0043] a motor, disposed on the steel shaft and fixedly connected to the steel shaft;
[0044] A roller brush is sleeved on the steel shaft and fixedly connected to the steel shaft;
[0045] The collection box is arranged under the roller brush.
[0046] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0047] This device features a feeding mechanism that uses a hydraulic cylinder to slide a telescopic rod, which in turn drives a connecting block, which in turn rotates the first and second rotating blocks. The first and second connecting rods rotate, which in turn rotates the third and fourth rotating blocks. The clamping blocks can hold sponges of varying sizes, and the four sets of rotating blocks rotate to complete the feeding process, enhancing the device's functionality and improving efficiency. The cleaning assembly uses rollers to clean the conveyor belt, maintaining a smooth surface and preventing waste from sticking. This reduces sponge loss during transport, improving production efficiency and reducing wear on the conveyor belt caused by waste, thereby extending its service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0048] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0049] Figure 1 The schematic diagram shows the structure of a sponge cutting device with a blanking function.
[0050] Figure 2 The present invention shows a schematic structural diagram of a blanking mechanism of a sponge cutting device with a blanking function.
[0051] Figure 3 A partially enlarged structural diagram of a blanking mechanism of a sponge cutting device with a blanking function is shown.
[0052] Figure 4 A schematic top view of the cleaning component of a sponge cutting device with a blanking function is shown.
[0053] Figure 5 A partially enlarged structural schematic diagram of a cleaning component of a sponge cutting device with a blanking function is shown.
[0054] Legend:
[0055] 1. Conveyor; 2. Unloading frame; 3. Cutting frame; 4. Base; 5. Groove; 6. Fixed block; 7. Hydraulic cylinder; 8. Telescopic rod; 9. Connecting block; 10. First rotating block; 11. Second rotating block; 12. Third rotating block; 13. Fourth rotating block; 14. First connecting rod; 15. Second connecting rod; 16. Third connecting rod; 17. Clamping block; 18. Support plate; 19. Bearing seat; 20. Steel shaft; 21. Motor; 22. Roller brush; 23. Collection box. DETAILED DESCRIPTION
[0056] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0057] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0058] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a central component. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a central component. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0059] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0060] Reference Figures 1 to 5 An embodiment of the sponge cutting device with a blanking function of the utility model is further described.
[0061] A sponge cutting device with a blanking function includes a conveyor 1, a blanking frame 2, and a cutting frame 3. The conveyor 1 is vertically arranged on the ground, the blanking frame 2 is arranged on the conveyor 1, and the cutting frame 3 is arranged on the conveyor 1.
[0062] The unloading mechanism is used to automatically unload the sponge to be cut; the unloading mechanism includes:
[0063] The base 4 is arranged in the blanking frame 2 and is fixedly connected to the blanking frame 2; the groove 5 is arranged on the base 4; the fixed block 6 is arranged on the base 4 and is fixedly connected to the base 4; the hydraulic cylinder 7 is arranged on the fixed block 6 and is fixedly connected to the fixed block 6; the telescopic rod 8 is arranged in the hydraulic cylinder 7 and is slidably connected to the hydraulic cylinder 7; the connecting block 9 is arranged on the telescopic rod 8 and is fixedly connected to the telescopic rod 8; the first rotating block 10 is arranged on the base 4 and the connecting block 9, and is rotatably connected to the base 4 and the connecting block 9; the second rotating block 11 is arranged on the base 4 and the connecting block 9, and is rotatably connected to the base 4 and the connecting block 9; the third rotating block 12 is set Placed on the base 4, and rotatably connected to the base 4; the fourth rotating block 13 is provided on the base 4 and rotatably connected to the base 4; the first connecting rod 14 is provided on the first rotating block 10 and the third rotating block 12, and is rotatably connected to the first rotating block 10 and the third rotating block 12; the second connecting rod 15 is provided on the second rotating block 11 and the fourth rotating block 13, and is rotatably connected to the second rotating block 11 and the fourth rotating block 13; the third connecting rod 16 is provided on the third rotating block 12 and the fourth rotating block 13, and is rotatably connected to the third rotating block 12 and the fourth rotating block 13; the clamping block 17 has four groups, is provided on the base 4, and is fixedly connected to the base 4.
[0064] A connecting assembly for connecting blanking parts; the connecting assembly includes:
[0065] The base 4 is provided in the blanking frame 2 and is fixedly connected to the blanking frame 2; the fixed block 6 is provided on the base 4 and is fixedly connected to the base 4; the connecting block 9 is provided on the telescopic rod 8 and is fixedly connected to the telescopic rod 8; the first rotating block 10 is provided on the base 4 and the connecting block 9 and is rotatably connected to the base 4 and the connecting block 9; the second rotating block 11 is provided on the base 4 and the connecting block 9 and is rotatably connected to the base 4 and the connecting block 9; the third rotating block 12 is provided on the base 4 and is rotatably connected to the base 4; The fourth rotating block 13 is provided on the base 4 and is rotatably connected to the base 4; the first connecting rod 14 is provided on the first rotating block 10 and the third rotating block 12, and is rotatably connected to the first rotating block 10 and the third rotating block 12; the second connecting rod 15 is provided on the second rotating block 11 and the fourth rotating block 13, and is rotatably connected to the second rotating block 11 and the fourth rotating block 13; the third connecting rod 16 is provided on the third rotating block 12 and the fourth rotating block 13, and is rotatably connected to the third rotating block 12 and the fourth rotating block 13.
[0066] When unloading is needed, the hydraulic cylinder 7 drives the telescopic rod 8 to slide, which drives the connecting block 9, thereby rotating the first rotating block 10 and the second rotating block 11. The rotation of the first and second rotating blocks 10 and 11 drives the rotation of the first and second connecting rods 14 and 15. The rotation of the first and second connecting rods 14 and 15 drives the rotation of the third and fourth rotating blocks 12 and 13. The clamping block 17 can clamp sponges of different sizes. The rotation of the four sets of rotating blocks completes the unloading function.
[0067] This device is equipped with a feeding mechanism. The hydraulic cylinder 7 drives the telescopic rod 8 to slide. The telescopic rod 8 drives the connecting block 9, which in turn drives the first rotating block 10 and the second rotating block 11 to rotate. The first connecting rod 14 and the second connecting rod 15 rotate, which in turn drives the third rotating block 12 and the fourth rotating block 13 to rotate. The clamping block 17 can clamp sponges of different sizes. The four groups of rotating blocks rotate to complete the feeding function, enhancing the functionality of the device and improving work efficiency.
[0068] A cleaning assembly for cleaning waste materials on the conveyor 1; the cleaning assembly comprises:
[0069] There are two groups of support plates 18, and the two groups of support plates 18 are symmetrically arranged on the conveyor 1 structure; there are two groups of bearing seats 19, and the two groups of bearing seats 19 are symmetrically arranged on the support plates 18 and fixedly connected to the support plates 18; the steel shaft 20 is arranged in the bearing seat 19 and is rotatably connected to the bearing seat 19; the motor 21 is arranged on the steel shaft 20 and is fixedly connected to the steel shaft 20; the roller brush 22 is sleeved on the steel shaft 20 and fixedly connected to the steel shaft 20; the collection box 23 is arranged under the roller brush 22.
[0070] The starting motor 21 drives the steel shaft 20 in the bearing seat 19 to rotate. When the conveyor 1 is running, the steel shaft 20 drives the roller brush 22 to rotate. Since the rotation direction of the roller brush 22 is opposite to the movement direction of the conveyor belt, the waste on the conveyor belt can be swept down and the waste falls into the collection box 23, thereby achieving the purpose of cleaning.
[0071] The cleaning component cleans the conveyor belt through the roller, which can keep its surface smooth and not easy to stick to waste materials, thereby reducing the loss of sponge during the transmission process and improving production efficiency; reducing the wear of waste materials on the conveyor belt, thereby extending the service life of the conveyor belt.
[0072] Working principle: When unloading is required, the telescopic rod 8 is driven to slide by the hydraulic cylinder 7, and the telescopic rod 8 drives the connecting block 9 to rotate the first rotating block 10 and the second rotating block 11. The rotation of the first rotating block 10 and the second rotating block 11 drives the first connecting rod 14 and the second connecting rod 15 to rotate. The rotation of the first connecting rod 14 and the second connecting rod 15 drives the third rotating block 12 and the fourth rotating block 13 to rotate. The clamping block 17 can clamp sponges of different specifications. The four groups of rotating blocks rotate to complete the unloading function. The starting motor 21 drives the steel shaft 20 in the bearing seat 19 to rotate. When the conveyor 1 is running, the steel shaft 20 drives the roller brush 22 to rotate. Since the direction of rotation of the roller brush 22 is opposite to the direction of movement of the conveyor belt, it can sweep the waste on the conveyor belt and the waste falls into the collection box 23, thereby achieving the purpose of cleaning.
[0073] The above description of the embodiments is intended to enable those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A sponge cutting device with a blanking function, comprising a conveyor (1), a blanking frame (2), and a cutting frame (3), wherein the conveyor (1) is vertically arranged on the ground, the blanking frame (2) is arranged on the conveyor (1), and the cutting frame (3) is arranged on the conveyor (1), characterized in that: Also includes: A feeding mechanism is used to automatically feed the sponge to be cut; Connecting components, used to connect blanking parts; A cleaning assembly for cleaning waste material from the conveyor (1).
2. The sponge cutting device with blanking function according to claim 1, characterized in that: The blanking mechanism comprises: A base (4) is disposed in the blanking frame (2) and is fixedly connected to the blanking frame (2); A groove (5) is provided on the base (4); A fixed block (6) is provided on the base (4) and is fixedly connected to the base (4); A hydraulic cylinder (7) is provided on the fixed block (6) and is fixedly connected to the fixed block (6); The telescopic rod (8) is arranged in the hydraulic cylinder (7) and is slidably connected to the hydraulic cylinder (7).
3. The sponge cutting device with blanking function according to claim 2, characterized in that: The blanking mechanism also includes: A connecting block (9) is provided on the telescopic rod (8) and is fixedly connected to the telescopic rod (8); a first rotating block (10) disposed on the base (4) and the connecting block (9), and rotatably connected to the base (4) and the connecting block (9); a second rotating block (11), disposed on the base (4) and the connecting block (9), and rotatably connected to the base (4) and the connecting block (9); a third rotating block (12), disposed on the base (4) and rotatably connected to the base (4); The fourth rotating block (13) is arranged on the base (4) and is rotatably connected to the base (4).
4. The sponge cutting device with blanking function according to claim 3, characterized in that: The blanking mechanism also includes: a first connecting rod (14) provided on the first rotating block (10) and the third rotating block (12), and rotatably connected to the first rotating block (10) and the third rotating block (12); a second connecting rod (15), provided on the second rotating block (11) and the fourth rotating block (13), and rotatably connected to the second rotating block (11) and the fourth rotating block (13); a third connecting rod (16), provided on the third rotating block (12) and the fourth rotating block (13), and rotatably connected to the third rotating block (12) and the fourth rotating block (13); The clamping blocks (17) have four groups and are arranged on the base (4) and fixedly connected to the base (4).
5. The sponge cutting device with blanking function according to claim 4, characterized in that: The connection component includes: A base (4) is disposed in the blanking frame (2) and is fixedly connected to the blanking frame (2); A fixed block (6) is provided on the base (4) and is fixedly connected to the base (4); A connecting block (9) is provided on the telescopic rod (8) and is fixedly connected to the telescopic rod (8); a first rotating block (10) disposed on the base (4) and the connecting block (9), and rotatably connected to the base (4) and the connecting block (9); The second rotating block (11) is arranged on the base (4) and the connecting block (9), and is rotatably connected to the base (4) and the connecting block (9).
6. The sponge cutting device with blanking function according to claim 5, characterized in that: The connection component further includes: a third rotating block (12), disposed on the base (4) and rotatably connected to the base (4); a fourth rotating block (13), disposed on the base (4) and rotatably connected to the base (4); a first connecting rod (14) provided on the first rotating block (10) and the third rotating block (12), and rotatably connected to the first rotating block (10) and the third rotating block (12); a second connecting rod (15), provided on the second rotating block (11) and the fourth rotating block (13), and rotatably connected to the second rotating block (11) and the fourth rotating block (13); A third connecting rod (16) is provided on the third rotating block (12) and the fourth rotating block (13), and is rotatably connected to the third rotating block (12) and the fourth rotating block (13).
7. The sponge cutting device with blanking function according to claim 6, characterized in that: The cleaning component includes: There are two groups of support plates (18), and the two groups of support plates (18) are symmetrically arranged on the conveyor (1); There are two groups of bearing seats (19), and the two groups of bearing seats (19) are symmetrically arranged on the support plate (18) and fixedly connected to the support plate (18); A steel shaft (20) is disposed in the bearing seat (19) and is rotatably connected to the bearing seat (19); a motor (21), disposed on the steel shaft (20) and fixedly connected to the steel shaft (20); A roller brush (22) is sleeved on the steel shaft (20) and fixedly connected to the steel shaft (20); The collection box (23) is arranged under the roller brush (22).