Splicing type flexible glass wool product processing production line

By designing a spliced ​​flexible glass wool product processing production line and adopting automated cutting and stepped splicing seam processing, the problem of loose splicing seams of glass wool panels was solved, the thermal insulation performance was improved and automated production within the factory was realized.

CN223339599UActive Publication Date: 2025-09-16GLASS COTTONS CO LTD HEBEI HUAMEI CHEM BUILDING MATERIALS GRP CORP ION +1
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Patent Information

Application Number
CN202422846307.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-09-16
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The existing glass wool board joint structure is not tight, resulting in reduced thermal insulation performance and pipeline corrosion, and on-site processing causes the joint surface to be uneven and irregular.

Method used

A production line for spliced ​​flexible glass wool products is designed. It adopts an automatic conveyor table, transverse and longitudinal trimming devices, a negative pressure suction port, a trimming device and a diversion conveyor line to realize the automatic cutting of glass wool products and the processing of stepped splicing seams.

Benefits of technology

It achieves neat and regular joints of glass wool products, improves thermal insulation performance, avoids pipeline corrosion, and realizes automated production within the factory.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of glass wool production, in particular to a spliced flexible glass wool product processing production line which comprises an automatic conveying table, and a transverse edge cutting device, a longitudinal edge cutting device and an edge trimming device are sequentially arranged on the automatic conveying table in the conveying direction. The negative pressure material suction port is formed in the side portion of the automatic conveying table, located between the longitudinal edge cutting device and the trimming device and used for sucking waste edge materials generated by cutting, the flow dividing conveying line is arranged at the discharging end of the automatic conveying table, and the packaging device and the mechanical stacking hand are arranged at the tail end of the flow dividing conveying line. According to the utility model, the flexible glass wool product can be automatically cut on an assembly line, and is directly processed into a step-shaped splicing seam in a factory, so that the splicing seam surface is tidy and regular.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass wool production, in particular to a spliced ​​flexible glass wool product processing production line. Background Art

[0002] Glass wool belongs to a category of glass fiber and is a man-made inorganic fiber. Glass wool is widely used in industry because of its fireproof and sound-absorbing properties. The glass wool sheets currently used in the market are wrapped around the pipes, and their joint structure is as follows: Figure 1 As shown in the figure, the disadvantage of straight seam is that the cold and hot media of insulation will cause heat loss or condensation due to poor sealing, which will not only reduce the insulation performance of glass wool, but also cause pipeline corrosion. To solve the above problems, Figure 2 As shown, some existing glass wool board products have their joint surfaces processed into a step shape, but this method is generally processed on-site by workers, resulting in uneven and irregular joint surfaces. Utility Model Content

[0003] Based on the above problems, the purpose of this utility model is to provide a spliced ​​flexible glass wool product processing production line, and this utility model adopts the following technical solutions:

[0004] The utility model provides a spliced ​​flexible glass wool product processing production line, comprising:

[0005] 7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod.

[0006] A negative pressure suction port is provided on the side of the automatic conveying platform and behind the longitudinal trimming device. The negative pressure suction port is connected to the waste bin through a suction pipe. A suction fan is provided on the top of the waste bin. The air inlet of the suction fan is connected to the waste bin. Two spaced-apart controlled material gate valves are provided at the bottom of the waste bin.

[0007] A diversion conveyor line is provided at the discharge end of the automatic conveying platform, and a packaging device and a mechanical palletizer are provided at the end of the diversion conveyor line.

[0008] Preferably, a trimming device is provided on the automatic conveying platform, and the trimming device is located behind the negative pressure suction port;

[0009] The trimming device includes two trimming and slitting saws symmetrically arranged about the automatic conveying platform, the longitudinal cutting surfaces of the two trimming and slitting saws are arranged parallel to each other and perpendicular to the table surface of the automatic conveying platform; the trimming and slitting saws are arranged on the second transverse slide.

[0010] Preferably, the material control gate valve includes a gate plate, which is laterally slidably connected to the inner wall of the waste bin, and one side of the gate plate passes through the reserved hole on the side wall of the waste bin and is connected to the cross bar. Telescopic driving parts are provided at both ends of the cross bar, and the telescopic driving part body is installed on the outer wall of the waste bin, and the telescopic end of the telescopic driving part is connected to the cross bar.

[0011] Preferably, it further comprises a scrap material expelling device, the scrap material expelling device is located on the inner side of the negative pressure suction port, the scrap material expelling device comprises a expelling plate, and the expelling plate is arranged on the lifting device.

[0012] Preferably, a barrier net is provided on the air inlet of the suction fan.

[0013] Preferably, a crusher is included, and a conveyor belt is provided between the waste bin and the crusher; the discharge port of the crusher is connected to the air inlet of the conveying fan through a feeding pipe, and the air outlet of the conveying fan is connected to the collection bin through a lifting pipe.

[0014] Compared with the prior art, the beneficial technical effects of the present invention are:

[0015] The utility model can automatically cut the flexible glass wool products on an assembly line and directly process them into step-shaped joints in the factory, so that the joint surfaces are neat and regular. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a schematic diagram of the existing straight seam structure of glass wool wrapped in the pipe;

[0018] Figure 2 This is a schematic diagram of the existing glass wool wrapped in the splicing step seam structure of the pipe;

[0019] Figure 3This is a structural diagram of a glass wool product in a spliced ​​state in Example 1 of the present utility model;

[0020] Figure 4 This is a structural diagram of the second splicing state of the glass wool product in the first embodiment of the present utility model;

[0021] Figure 5 This is a schematic diagram of the main structure of the spliced ​​flexible glass wool product processing production line in Example 1 of the present utility model;

[0022] Figure 6 This is a schematic top view of the structure of the spliced ​​flexible glass wool product processing production line in Example 1 of the present utility model;

[0023] Figure 7 for Figure 5 A partial enlarged view of point A in the middle;

[0024] Figure 8 for Figure 6 A partial enlarged view of point B in the middle;

[0025] Figure 9 This is a schematic diagram of the main structure of the waste material return device in Example 1 of the utility model

[0026] Figure 10 This is a schematic diagram of the top view of the material control gate valve in Example 1 of the present utility model;

[0027] Figure 11 This is a schematic top view of the structure of the spliced ​​flexible glass wool product processing production line in Example 1 of the present utility model.

[0028] Explanation of reference numerals: 1. Automatic conveyor; 2. Horizontal trimming device; 201. Horizontal trimming saw; 202. First lateral sliding platform; 3. Longitudinal trimming device; 301. Upper longitudinal trimming saw; 302. First longitudinal lifting slide; 303. Lower longitudinal trimming saw; 304. Second longitudinal lifting slide; 4. Negative pressure suction port; 5. Suction pipe; 6. Waste bin; 7. Suction fan; 8. Material control gate valve; 801. Gate; 802. Crossbar; 803. Extension Retracting drive; 9. Trimming device; 901. Trimming slitting saw; 902. Second transverse slide; 10. Waste material removal device; 1001. Displacement plate; 1002. Lifting device; 11. Barrier net; 12. Conveyor belt; 13. Crusher; 14. Feed pipe; 15. Conveying fan; 16. Lifting pipe; 17. Collection bin; 18. Diverting conveyor line; 19. Packing device; 20. Mechanical palletizer; 21. Glass wool; 2101. Waste material; DETAILED DESCRIPTION

[0029] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.

[0030] Example 1

[0031] like Figure 3 and 4 The figure shows the structure of an existing spliced ​​flexible glass wool product. Steps are provided on both sides of the glass wool product. The steps can be designed to face the same side or opposite sides. Glass wool products with different step orientations can be manufactured based on specific needs.

[0032] For example, Figure 3 As shown, when the steps on both sides of the glass wool product are processed toward the same side, in this form, an even number of glass wool products are required to achieve the annular end-to-end butt-jointed wrapped pipe.

[0033] For example, Figure 4 As shown, when the steps on both sides of the glass wool product are processed to face opposite sides, this form, whether an odd number or an even number of glass wool products, can achieve an annular end-to-end docking and wrapping of the pipe.

[0034] Based on the structure of the above-mentioned spliced ​​flexible glass wool products, such as Figure 5 and 6 As shown, this embodiment discloses a spliced ​​flexible glass wool product processing production line, including an automatic conveying platform 1, on which a transverse trimming device 2 and a longitudinal trimming device 3 are sequentially arranged along the conveying direction.

[0035] The transverse trimming device 2 includes two transverse trimming saws 201 symmetrically arranged about the automatic conveying platform 1. The transverse cutting surfaces of the two transverse trimming saws 201 are parallel to the table surface of the automatic conveying platform 1. The two transverse trimming saws 201 are respectively arranged on the corresponding first transverse slides 202; the first transverse slide 202 is installed on the automatic conveying platform 1, and the first transverse slide 202 drives the transverse trimming saw 201 to move transversely.

[0036] The longitudinal trimming device 3 includes two longitudinal upper trimming saws 301 arranged symmetrically about the automatic conveyor platform 1. The two longitudinal upper trimming saws 301 are located above the automatic conveyor platform 1. The longitudinal cutting surfaces of the two longitudinal upper trimming saws 301 are arranged parallel to each other and perpendicular to the table surface of the automatic conveyor platform 1. The two longitudinal upper trimming saws 301 are respectively mounted on corresponding first longitudinal lifting slides 302. The first longitudinal lifting slides 302 drive the longitudinal upper trimming saws 301 to move up and down. Below one of the longitudinal upper trimming saws 301, a longitudinal lower trimming saw 303 with the same cutting surface is arranged. The longitudinal lower trimming saw 303 is located below the automatic conveyor platform 1 and is mounted on a second longitudinal lifting slide 304. The second longitudinal lifting slide 304 drives the longitudinal lower trimming saw 303 to move up and down. The first longitudinal lifting slide 302 and the second longitudinal lifting slide 304 are both mounted and fixed on the automatic conveyor platform 1.

[0037] In this embodiment, a trimming device 9 is provided on the automatic conveyor platform 1 and is located behind the longitudinal trimming device 3. A trimming and slitting saw 901 performs fine trimming on the glass surface 21. The trimming device 9 includes two trimming and slitting saws 901 arranged symmetrically about the automatic conveyor platform 1. The longitudinal cutting surfaces of the two trimming and slitting saws 901 are arranged parallel to each other and perpendicular to the surface of the automatic conveyor platform 1. The trimming and slitting saws 901 are mounted on a second transverse slide 902. The second transverse slide 902 drives the trimming and slitting saws 901 to move laterally.

[0038] It should be noted that the first transverse slide 202, the second transverse slide 902, the first longitudinal lift slide 302, and the second longitudinal lift slide 304 are conventional technologies and can be driven by screws or pneumatics. The drive device for driving the saw blade is generally a motor.

[0039] It should be noted that after the glass wool raw material is melted at high temperature, it is spun out of the glass wool centrifuge to form glass fibers. After being sprayed with glue, it is transported through a cotton collector to a high-temperature curing furnace for shaping. After being shaped and transported out of the high-temperature curing furnace, the glass wool 21 is now irregular in shape. Before it is transported to the automatic conveyor platform 1 via a conveyor belt, it has been trimmed by a glass wool trimmer to ensure that the sheared glass wool has a regular shape and standard size. The automatic conveyor platform 1 in this embodiment is a roller conveyor platform with cutting holes provided on the roller conveyor platform 1 to avoid saw blade cutting.

[0040] In this embodiment, Figure 7 and 8As shown, a negative pressure suction port 4 is provided on the side of the automatic conveying platform 1, and the negative pressure suction port 4 is located between the longitudinal trimming device 3 and the trimming device 9. The negative pressure suction port 4 is used to absorb the waste materials generated by cutting. At the same time, a waste material expelling device 10 is provided on the inner side of the negative pressure suction port 4. The waste material expelling device 10 includes a plate 1001, and the plate 1001 is provided on the lifting device 1002. The lifting device 1002 can be driven by a screw or pneumatically. The lifting device 1002 is installed on the automatic conveying platform 1. The waste materials 2101 are adsorbed by the negative pressure suction port 4. At the same time, the plate 1001 is located between the waste materials 2101 and the glass wool 21, and assists in moving the waste materials 2101 into the negative pressure suction port 1. The lifting device 1002 adjusts the height of the plate 1001.

[0041] In this embodiment, Figure 9 As shown, the suction port 4 is connected to the waste bin 6 via a suction pipe 5. A suction fan 7 is installed at the top of the waste bin 6, and the air inlet of the suction fan 7 is connected to the waste bin 6. A barrier net 11 is installed on the air inlet of the suction fan 7. The barrier net 501 is used to prevent the waste 2101 from entering the suction fan 5. Two spaced-apart, controlled gate valves 8 are installed at the bottom of the waste bin 6. A conveyor belt 12 is arranged below the waste bin 6. The conveyor belt 12 transports the waste 2101 to the crusher 13. The discharge port of the crusher 13 is connected to the air inlet of the conveying fan 15 via a feeding pipe 14. The air outlet of the conveying fan 15 is connected to the collection bin 17 via a lifting pipe 16.

[0042] After the waste material in the waste bin 6 accumulates to a certain amount, the upper material control gate valve 8 is opened and the lower material control gate valve 8 is closed, and the waste material 2101 falls between the two material control gate valves 8. Then the upper material control gate valve 8 is closed and the lower material control gate valve 8 is opened, and the waste material 2101 falls onto the conveyor belt 12. The waste material 2101 is transported to the crusher 13 through the conveyor belt 12 for crushing processing, and the conveying fan 15 conveys the crushed material to the collection bin 17 for storage through negative pressure wind for collection and secondary utilization.

[0043] In this embodiment, Figure 10 As shown, the material control gate valve 8 includes a gate plate 801, which is laterally slidably connected to the inner wall of the waste bin 6. One side of the gate plate 801 passes through the reserved hole on the side wall of the waste bin 6 and is connected to the cross bar 802. Telescopic driving parts 803 are provided at both ends of the cross bar 802. The telescopic driving part 603 can be a cylinder. The telescopic driving part 803 body is installed on the outer wall of the waste bin 6, and the telescopic end of the telescopic driving part is connected to the cross bar 802.

[0044] Example 2

[0045] like Figure 11As shown, in this embodiment, a diverter conveyor line 18 is provided at the discharge end of the automatic conveyor platform 1. A packaging device 19 and a mechanical palletizer 20 are provided at the end of the diverter conveyor line 18. Both the packaging device 19 and the mechanical palletizer 20 can be purchased off-the-shelf. This automated diverter packaging line enables automated conveying and packaging of glass wool products.

[0046] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.

Claims

1. A spliced ​​flexible glass wool product processing production line, characterized in that: include: An automatic conveying platform (1), wherein a transverse trimming device (2) and a longitudinal trimming device (3) are sequentially arranged on the automatic conveying platform (1) along the conveying direction; the transverse trimming device (2) comprises two transverse trimming saws (201) symmetrically arranged with respect to the automatic conveying platform (1), the transverse cutting surfaces of the two transverse trimming saws (201) are parallel to the table surface of the automatic conveying platform (1), and the two transverse trimming saws (201) are respectively arranged on corresponding first transverse sliding platforms (202); the longitudinal trimming device (3) comprises two longitudinal upper trimming saws (301) symmetrically arranged with respect to the automatic conveying platform (1), the two A longitudinal upper trimming saw (301) is located above the automatic conveying platform (1), and the longitudinal cutting surfaces of the two longitudinal upper trimming saws (301) are arranged parallel to each other and perpendicular to the table surface of the automatic conveying platform (1). The two longitudinal upper trimming saws (301) are respectively arranged on the corresponding first longitudinal moving lifting slide (302); a longitudinal lower trimming saw (303) with the same cutting surface is arranged below one of the longitudinal upper trimming saws (301), and the longitudinal lower trimming saw (303) is located below the automatic conveying platform (1), and the longitudinal lower trimming saw (303) is arranged on the second longitudinal moving lifting slide (304); A negative pressure suction port (4), the negative pressure suction port (4) is arranged on the side of the automatic conveying platform (1) and is located behind the longitudinal trimming device (3), the negative pressure suction port (4) is connected to the waste bin (6) through a suction pipe (5), a suction fan (7) is provided on the top of the waste bin (6), the air inlet of the suction fan (7) is connected to the waste bin (6), and two spaced-apart controlled gate valves (8) are provided at the bottom of the waste bin (6); A diversion conveyor line (18) is provided at the discharge end of the automatic conveying platform (1), and a packaging device (19) and a mechanical palletizer (20) are provided at the end of the diversion conveyor line (18).

2. The spliced ​​flexible glass wool product processing production line according to claim 1 is characterized in that: The automatic conveying platform (1) is provided with a trimming device (9), and the trimming device (9) is located behind the negative pressure material suction port (4); The trimming device (9) comprises two trimming and slitting saws (901) symmetrically arranged about the automatic conveying platform (1), wherein the longitudinal cutting surfaces of the two trimming and slitting saws (901) are arranged parallel to each other and perpendicular to the table surface of the automatic conveying platform (1); the trimming and slitting saws (901) are arranged on a second transverse slide (902).

3. The spliced ​​flexible glass wool product processing production line according to claim 1 is characterized in that: The material control gate valve (8) includes a gate plate (801), which is laterally slidably connected to the inner wall of the waste bin (6), and one side of the gate plate (801) passes through a reserved hole on the side wall of the waste bin (6) and is connected to a cross bar (802). Telescopic driving members (803) are provided at both ends of the cross bar (802), and the telescopic driving member (803) is installed on the outer wall of the waste bin (6). The telescopic end of the telescopic driving member is connected to the cross bar (802).

4. The spliced ​​flexible glass wool product processing production line according to claim 1 is characterized in that: It also includes a scrap material expelling device (10), the scrap material expelling device (10) is located on the inner side of the negative pressure suction port (4), and the scrap material expelling device (10) includes a plate (1001), and the plate (1001) is arranged on the lifting device (1002).

5. The spliced ​​flexible glass wool product processing production line according to claim 1 is characterized in that: A barrier net (11) is provided on the air inlet of the suction fan (7).

6. The spliced ​​flexible glass wool product processing line according to claim 1 is characterized in that: The invention comprises a crusher (13), wherein a conveyor belt (12) is provided between the waste bin (6) and the crusher (13); the discharge port of the crusher (13) is connected to the air inlet of a conveying fan (15) through a feeding pipe (14), and the air outlet of the conveying fan (15) is connected to a collecting bin (17) through a lifting pipe (16).