Positive and negative rotation stirring device for PA66 composite material production

By adding a spiral tube to the mixing container and adopting a forward and reverse stirring design, the dead corner and accumulation problems of the unidirectional rotating stirring device are solved, and the uniform mixing of materials and the improvement of production efficiency are achieved.

CN223339749UActive Publication Date: 2025-09-16CHANGZHOU JINHONG NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422764012.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-16
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

When processing viscous materials or mixtures with large particles, existing unidirectional rotating stirring devices easily cause the materials to form dead corners or accumulate in the barrel, resulting in uneven mixing, affecting product quality and reducing production efficiency.

Method used

A forward and reverse stirring device for the production of PA66 composite materials is designed. By adding a spiral tube in the stirring container for heating or cooling, and combining the adjustment component and the stirring component, the forward and reverse motion of the stirring element is realized, avoiding dead corners and accumulation of materials in the barrel.

Benefits of technology

It improves the mixing effect, expands the scope of use of the equipment, ensures uniform mixing of materials, improves production efficiency and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a positive and negative rotation stirring device for PA66 composite material production, which comprises a stirring container, an adjusting assembly and a stirring assembly, the rear side of the stirring container is provided with the adjusting assembly, and the front side of the upper end of the adjusting assembly is movably provided with the stirring assembly. Compared with the prior art, the stirring device has the following beneficial effects that the spiral pipe is additionally arranged in the stirring container, cold water or hot water can be introduced as required, and then the stirring barrel can be heated or cooled, so that the requirements of stirring temperatures of different objects are met, the application range of the device is favorably expanded, and the adjusting assembly is matched with the stirring assembly; the first stirring part rotates forwards and reversely in a reciprocating mode on the outer side of the interior of the stirring barrel, the second stirring part rotates forwards and reversely in the middle of the interior of the stirring barrel in a reciprocating mode, and therefore the problem that materials form dead corners or are accumulated in the barrel body due to single and one-way stirring can be avoided, and the stirring effect of the whole stirring assembly can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of stirring equipment, in particular to a forward and reverse stirring device for producing PA66 composite materials. Background Art

[0002] The production process of PA66 composite materials requires the use of agitators to stir the materials. However, existing agitators are mostly unidirectional. When handling viscous materials or mixtures with large particles, unidirectional agitators can easily cause the materials to form dead corners or accumulate within the barrel, preventing adequate mixing. This often leads to poor contact between the material and the agitator, resulting in uneven mixing and affecting the quality of the final product. Furthermore, the unidirectional design limits the agitator's efficiency. Especially in processes requiring high stirring intensity, the single direction of rotation cannot effectively break down the material layers, resulting in longer stirring times and lowering overall production efficiency.

[0003] Conventional approaches to address these issues include increasing the stirring speed and extending the stirring time. However, each of these approaches has its drawbacks. While increasing the stirring speed can improve mixing efficiency to a certain extent, it can also lead to increased energy consumption and accelerated equipment wear, shortening service life. Extending the stirring time directly extends the production cycle, reduces overall production capacity, and increases production costs. Therefore, we sought to design a stirring device with a novel structure to address this issue. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a forward and reverse stirring device for the production of PA66 composite materials to solve the problems raised in the above background technology.

[0005] The utility model is realized by the following technical solution: a PA66 composite material production forward and reverse stirring device, comprising: a stirring container, an adjusting component and a stirring component, wherein the adjusting component is provided on the rear side of the stirring container, and the stirring component is movably installed on the front side of the upper end of the adjusting component;

[0006] The mixing container includes an outer shell and a mixing drum, the mixing drum is fixed in the middle of the outer shell, the adjustment assembly includes a stand and a screw, and the screw is rotatably mounted on the upper side of the stand;

[0007] The stirring assembly includes a cantilever, a connecting rod mechanism, a stirring member 1, a transmission member and a stirring member 2. The rear end of the cantilever is slidably connected to the upper side of the stand through a screw rod, the front side of the cantilever is movably installed with a connecting rod mechanism, a fixed shaft is fixed to the lower side of the front end of the cantilever, and the stirring member 1 and the stirring member 2 are rotatably installed on the lower side of the front end of the cantilever through the fixed shaft, and the stirring member 1 is placed on the upper side of the stirring member 2.

[0008] As a preferred embodiment, a spiral tube is fixed to the outer wall of the mixing drum, and an interface is provided at the upper end of the spiral tube and is placed at the upper end of the outer shell. A feed port is respectively provided on the left and right sides of the outer shell, and the inner ends of the two feed ports extend into the interior of the mixing drum. In actual use, an outlet is provided at the lower end of the spiral tube, and the outlet is placed outside the lower end of the outer shell. When in use, cold water or hot water can be introduced into the spiral tube as needed, thereby being able to heat or cool the mixing drum to meet the stirring temperature requirements of different objects, thereby expanding the scope of use of the equipment.

[0009] As a preferred embodiment, the lower end of the stand is welded to the rear end of the bottom of the shell, a guide rod is welded to the rear side of the lower end of the stand, and a limit strip is provided on the left and right sides of the upper end of the guide rod respectively;

[0010] The rear end of the cantilever penetrates downward to form a guide hole, the cross-sectional size and structure of the guide hole match the size and structure of the cross section of the upper end of the guide rod, and the limit bar is slidably connected to the rear end of the cantilever through the guide hole.

[0011] As a preferred embodiment, the connecting rod mechanism includes a rotating shaft, a transmission rod and a rack. The lower end of the rotating shaft passes downward through the middle part of the cantilever and is rotatably connected thereto. The bottom of the rotating shaft is fixedly connected to the upper side of the transmission rod near one end of the cantilever, and the end of the transmission rod is rotatably connected to the upper side of the rear end of the rack. In actual use, the upper side of the rotating shaft is connected to the stirring motor through a reducer installed on the cantilever, thereby achieving the purpose of driving the connecting rod mechanism.

[0012] As a preferred embodiment, a limiting frame is rotatably mounted on the lower right side of the front end of the cantilever through a fixed shaft, and the front part of the rack is slidably connected to the limiting frame.

[0013] As a preferred embodiment, the stirring member 1 includes a transmission gear, a connecting frame 1, a bevel gear 1 and a stirring plate 1, the transmission gear and the bevel gear 1 forming an integral structure through a shaft sleeve, and the transmission gear and the bevel gear 1 are integrally rotatably mounted on the upper side of the fixed shaft through the shaft sleeve;

[0014] A connecting frame is welded to the middle outer wall of the sleeve, and five equally divided arm rods are extended outward from the connecting frame, and a stirring plate is welded to the lower end of each arm rod.

[0015] As a preferred embodiment, the transmission member includes bevel gear 1, bevel gear 2 and a fixed rod, the fixed rod crosses the lower end of the fixed shaft and is fixed thereto, bevel gear 1 is rotatably installed on the left side of the fixed rod, and bevel gear 2 is rotatably installed on the right side of the fixed rod, and the upper parts of bevel gear 1 and bevel gear 2 are respectively meshed and connected with the left and right sides of a lower end of the bevel gear.

[0016] As a preferred embodiment, the stirring member 2 includes a bevel gear 4, a connecting frame and a stirring plate 2, the bevel gear 4 is rotatably mounted on the bottom of the fixed shaft, and the left and right sides of the upper end of the bevel gear 4 are respectively meshed and connected with the lower parts of the bevel gear 1 and the bevel gear 2;

[0017] A connecting frame 2 is welded to the lower end of the bevel gear 4, and five equally divided arm rods 2 are extended outward from the connecting frame 2, and a stirring plate 2 is welded to the lower end of each of the arm rods 2. The length of the arm rod 1 is greater than 1.5 times the length of the arm rod 2. In actual use, the length and width of the stirring plate 1 are greater than the length and width of the stirring plate 2.

[0018] After adopting the above technical solution, the beneficial effect of the utility model is as follows: by adding a spiral tube in the stirring container, the spiral tube can be used to pass cold water or hot water as needed, thereby being able to heat or cool the stirring drum to meet the stirring temperature requirements of different objects, which helps to expand the use range of the equipment;

[0019] The adjusting component cooperates with the stirring component. The stirring element 1 rotates forward and reversely inside and outside the mixing drum, while the stirring element 2 rotates forward and reversely inside the middle of the mixing drum. This can avoid the problem of dead corners or accumulation of materials in the barrel caused by single unidirectional stirring, and help to expand the stirring effect of the entire stirring component. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0021] Figure 1 This is a schematic diagram of the overall structure of a forward and reverse stirring device for producing PA66 composite materials according to the present invention.

[0022] Figure 2 This is a schematic diagram of the connection between the adjustment component and the stirring container of a forward and reverse stirring device for producing PA66 composite materials in the utility model.

[0023] Figure 3 This is a schematic diagram of the connection between the spiral tube and the mixing drum of a forward and reverse stirring device for producing PA66 composite materials in the utility model.

[0024] Figure 4 This is a schematic diagram of the stirring component structure of a forward and reverse stirring device for producing PA66 composite materials according to the present invention.

[0025] Figure 5 This is a schematic diagram of the connection between stirring member 1 and stirring member 2 of a forward and reverse stirring device for producing PA66 composite materials according to the present invention.

[0026] In the figure, 100-stirring container, 110-housing, 120-feeding port, 130-spiral tube, 140-stirring drum;

[0027] 200-adjustment assembly, 210-stand, 220-screw, 230-guide rod, 231-limiting strip;

[0028] 300-stirring assembly, 310-cantilever, 320-connecting rod mechanism, 321-rotating shaft, 322-transmission rod, 323-rack, 330-stirring member 1, 331-transmission gear, 332-connecting frame 1, 333-bevel gear 1, 334-stirring plate 1, 340-limiting frame, 350-transmission member, 351-bevel gear 2, 352-fixing rod, 353-bevel gear 3, 360-stirring member 2, 361-bevel gear 4, 362-connecting frame 2, 363-stirring plate 2, 370-fixed shaft. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] See also Figures 1 to 5 The utility model provides a technical solution: a forward and reverse stirring device for producing PA66 composite materials, comprising: a stirring container 100, an adjusting component 200 and a stirring component 300, wherein the adjusting component 200 is provided at the rear side of the stirring container 100, and the stirring component 300 is movably installed at the front side of the upper end of the adjusting component 200;

[0031] The mixing container 100 includes a housing 110 and a mixing drum 140. The mixing drum 140 is fixed in the middle of the housing 110. The adjustment assembly 200 includes a stand 210 and a screw rod 220. The screw rod 220 is rotatably mounted on the upper side of the stand 210.

[0032] The stirring assembly 300 includes a cantilever 310, a connecting rod mechanism 320, a stirring member 330, a transmission member 350 and a stirring member 2 360. The rear end of the cantilever 310 is slidingly connected to the upper side of the stand 210 through a screw rod 220. The front side of the cantilever 310 is movably installed with a connecting rod mechanism 320. A fixed shaft 370 is fixed to the lower side of the front end of the cantilever 310. The stirring member 1 330 and the stirring member 2 360 are rotatably installed on the lower side of the front end of the cantilever 310 through the fixed shaft 370. The stirring member 1 330 is placed on the upper side of the stirring member 2 360.

[0033] See also Figures 1 to 3 A spiral tube 130 is fixed to the outer wall of the mixing drum 140, and an interface is provided at the upper end of the spiral tube 130 and is placed at the upper end of the shell 110. A feed port 120 is respectively provided on the left and right sides of the shell 110, and the inner ends of the two feed ports 120 extend into the interior of the mixing drum 140. In actual use, an outlet is provided at the lower end of the spiral tube 130, and the outlet is placed outside the lower end of the shell 110. When in use, cold water or hot water can be introduced into the spiral tube 130 as needed, thereby being able to heat or cool the mixing drum 140 to meet the stirring temperature requirements of different objects, thereby expanding the scope of use of the equipment.

[0034] As the first embodiment of the present invention, a spiral tube 130 is added to the stirring container 100. During use, cold water or hot water can be introduced into the spiral tube 130 as needed, thereby heating or cooling the stirring drum 140 to meet the stirring temperature requirements of different objects, which helps to improve the use range of the equipment. Feed ports 120 are provided on both sides of the stirring drum 140. When necessary, materials can be added while stirring, and can be added evenly to avoid uneven stirring caused by accumulation of materials on one side.

[0035] See also Figures 1 to 5 The lower end of the stand 210 is welded to the rear end of the bottom of the housing 110, and a guide rod 230 is welded to the rear side of the lower end of the stand 210. A limit strip 231 is provided on the left and right sides of the upper end of the guide rod 230;

[0036] The rear end of the cantilever 310 penetrates downward to form a guide hole, the cross-sectional size and structure of the guide hole match the size and structure of the cross section of the upper end of the guide rod 230, and the limit bar 231 is slidably connected to the rear end of the cantilever 310 through the guide hole.

[0037] The connecting rod mechanism 320 includes a rotating shaft 321, a transmission rod 322 and a rack 323. The lower end of the rotating shaft 321 passes downward through the middle part of the cantilever 310 and is rotatably connected thereto. The bottom of the rotating shaft 321 is fixedly connected to the upper side of the transmission rod 322 near one end of the cantilever 310, and the end of the transmission rod 322 is rotatably connected to the upper side of the rear end of the rack 323. In actual use, the upper side of the rotating shaft 321 is connected to the stirring motor through a reducer installed on the cantilever 310, thereby achieving the purpose of driving the connecting rod mechanism 320.

[0038] The lower right side of the front end of the cantilever 310 is rotatably mounted on the limiting frame 340 through the fixed shaft 370 , and the front side portion of the rack 323 is slidably connected to the limiting frame 340 .

[0039] The stirring member 330 includes a transmission gear 331, a connecting frame 332, a bevel gear 333, and a stirring plate 334. The transmission gear 331 and the bevel gear 333 are integrally mounted on the upper side of the fixed shaft 370 through the shaft sleeve.

[0040] A connecting frame 332 is welded to the middle outer wall of the sleeve, and five equally spaced arm rods 1 are extended outward from the connecting frame 332, and a stirring plate 334 is welded to the lower end of each arm rod.

[0041] The transmission member 350 includes a bevel gear 1 333, a bevel gear 2 351 and a fixed rod 352. The fixed rod 352 crosses the lower end of the fixed shaft 370 and is fixed thereto. The bevel gear 1 333 is rotatably installed on the left side of the fixed rod 352, and the bevel gear 2 351 is rotatably installed on the right side of the fixed rod 352. The upper parts of the bevel gear 1 333 and the bevel gear 2 351 are respectively meshed with the left and right sides of the lower end of the bevel gear 1 333.

[0042] The stirring member 2 360 includes a bevel gear 4 361, a connecting frame, and a stirring plate 2 363. The bevel gear 4 361 is rotatably mounted on the bottom of the fixed shaft 370. The left and right sides of the upper end of the bevel gear 4 361 are meshed with the lower parts of the bevel gear 1 333 and the bevel gear 2 351 respectively.

[0043] A connecting frame 2 362 is welded to the lower end of bevel gear 4 361, and five equally divided arm rods 2 are extended outward from the connecting frame 2 362, and a stirring plate 2 363 is welded to the lower end of each arm rod 2. The length of arm 1 is greater than and a half times the length of arm 2. In actual use, the length and width of stirring plate 1 334 are both greater than those of stirring plate 2 363.

[0044] As a second embodiment of the present invention, based on the above-mentioned first embodiment, the adjusting component 200 cooperates with the stirring component 300. When the material is added or the stirring is completed, the cantilever 310 can be driven upward by rotating the screw rod 220 on the stand 210 (in actual use, a motor is installed on the upper side of the stand 210, and the screw rod 220 is driven to rotate by a transmission pulley, which is not drawn in the figure and can be set according to actual use requirements, as long as the use requirements are met), so that it is separated from the stirring drum 140, which is convenient for cleaning the stirring drum 140 and the stirring component 300. When stirring is needed, the cantilever 310 can be moved upward again by the screw rod 220 The cantilever 310 is lowered and the stirring element 1 330 and the stirring element 2 360 are placed into the mixing drum 140. During stirring, the stirring motor installed on the cantilever 310 is started to drive the connecting rod mechanism 320. The rotating shaft 321 drives the transmission rod 322 to rotate, which cooperates with the limiting frame 340 to drive the rack 323 to reciprocate. The reciprocating motion of the rack 323 continuously drives the transmission gear 331 on the upper side of the stirring element 1 330 to rotate. The transmission gear 331 drives the bevel gear 1 333 on the lower side of the shaft sleeve to rotate, thereby rotating the connecting frame 1 332 welded to the shaft sleeve and the multiple stirring plates 1 334 thereon.

[0045] At the same time, the bevel gear 1 333 synchronously drives the bevel gear 2 351 and the bevel gear 3 353 installed at both ends of the fixed rod 352, and synchronously drives the bevel gear 4 361 through the bevel gear 2 351 and the bevel gear 3 353. The bevel gear 4 361 rotates synchronously with the bevel gear 1 333 in the opposite direction under the drive of the bevel gear 2 351 and the bevel gear 3 353, driving the connecting frame 2 362 fixed on its lower side and the stirring plate 2 363 thereon. The connecting frame 2 362, the stirring plate 2 363 and the connecting frame 1 332 and the stirring plate 363 are connected. The rotation direction of mixing plate 1 334 is opposite. Since the length of arm 1 is greater than one and a half times the length of arm 2, the length and width of mixing plate 1 334 are greater than the length and width of mixing plate 2 363. This allows the stirring element 1 330 to rotate forward and reversely inside and outside the mixing drum 140, while the stirring element 2 360 to rotate forward and reversely in the middle of the mixing drum 140. This can avoid the problem of dead corners or accumulation of materials in the barrel body caused by single unidirectional stirring, and help to expand the stirring effect of the entire stirring assembly 300.

[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A forward and reverse stirring device for producing PA66 composite materials, comprising: A stirring container (100), an adjusting component (200) and a stirring component (300), characterized in that the adjusting component (200) is provided on the rear side of the stirring container (100), and the stirring component (300) is movably mounted on the front side of the upper end of the adjusting component (200); The mixing container (100) comprises a housing (110) and a mixing drum (140), wherein the mixing drum (140) is fixed in the middle of the housing (110), and the adjustment assembly (200) comprises a stand (210) and a screw rod (220), wherein the screw rod (220) is rotatably mounted on the upper side of the stand (210); The stirring assembly (300) includes a cantilever (310), a connecting rod mechanism (320), a stirring member 1 (330), a transmission member (350) and a stirring member 2 (360). The rear end of the cantilever (310) is slidably connected to the upper side of the stand (210) through a screw rod (220). The front side of the cantilever (310) is movably mounted with a connecting rod mechanism (320). The lower side of the front end of the cantilever (310) is fixed with a fixed shaft (370). The lower side of the front end of the cantilever (310) is rotatably mounted with a stirring member 1 (330) and a stirring member 2 (360) through the fixed shaft (370). The stirring member 1 (330) is placed on the upper side of the stirring member 2 (360).

2. The PA66 composite material production forward and reverse stirring device according to claim 1, characterized in that: A spiral tube (130) is fixed to the outer wall of the mixing drum (140), and an interface is provided at the upper end of the spiral tube (130) and is placed at the upper end of the outer shell (110). A feed port (120) is provided on the left and right sides of the outer shell (110), respectively, and the inner ends of the two feed ports (120) extend into the interior of the mixing drum (140).

3. The forward and reverse stirring device for producing PA66 composite materials according to claim 1, characterized in that: The lower end of the stand (210) is welded to the rear end of the bottom of the housing (110), a guide rod (230) is welded to the rear side of the lower end of the stand (210), and a limit strip (231) is provided on the left and right sides of the upper end of the guide rod (230); The rear end of the cantilever (310) penetrates downward to form a guide hole, the cross-sectional dimensions and structure of the guide hole match the dimensions and structure of the cross section of the upper end of the guide rod (230), and the limiting strip (231) is slidably connected to the rear end of the cantilever (310) through the guide hole.

4. The forward and reverse stirring device for producing PA66 composite materials according to claim 1, characterized in that: The connecting rod mechanism (320) comprises a rotating shaft (321), a transmission rod (322) and a rack (323); the lower end of the rotating shaft (321) passes downward through the middle part of the cantilever (310) and is rotatably connected thereto; the bottom of the rotating shaft (321) is fixedly connected to the upper side of the transmission rod (322) near one end of the cantilever (310); the distal end of the transmission rod (322) is rotatably connected to the upper side of the rear end of the rack (323).

5. The forward and reverse stirring device for producing PA66 composite materials according to claim 4, characterized in that: The lower right side of the front end of the cantilever (310) is rotatably mounted on a limiting frame (340) via a fixed shaft (370), and the front side portion of the rack (323) is slidably connected to the limiting frame (340).

6. The forward and reverse stirring device for producing PA66 composite materials according to claim 1, characterized in that: The stirring member (330) includes a transmission gear (331), a connecting frame (332), a bevel gear (333) and a stirring plate (334). The transmission gear (331) and the bevel gear (333) are integrally connected via a shaft sleeve to form an integral structure. The transmission gear (331) and the bevel gear (333) are integrally connected via the shaft sleeve and are rotatably mounted on the upper side of the fixed shaft (370). A connecting frame (332) is welded to the middle outer wall of the sleeve, and five equally spaced arm rods (332) extend outward from the connecting frame (332), and a stirring plate (334) is welded to the lower end of each arm rod.

7. The forward and reverse stirring device for producing PA66 composite materials according to claim 1, characterized in that: The transmission member (350) includes a bevel gear 1 (333), a bevel gear 2 (351) and a fixed rod (352). The fixed rod (352) crosses the lower end of the fixed shaft (370) and is fixed thereto. The bevel gear 1 (333) is rotatably mounted on the left side of the fixed rod (352), and the bevel gear 2 (351) is rotatably mounted on the right side of the fixed rod (352). The upper parts of the bevel gear 1 (333) and the bevel gear 2 (351) are respectively meshed with the left and right sides of the lower end of the bevel gear 1 (333).

8. The forward and reverse stirring device for producing PA66 composite materials according to claim 7, characterized in that: The stirring member 2 (360) includes a bevel gear 4 (361), a connecting frame and a stirring plate 2 (363). The bevel gear 4 (361) is rotatably mounted on the bottom of the fixed shaft (370). The left and right sides of the upper end of the bevel gear 4 (361) are respectively meshed with the lower parts of the bevel gear 1 (333) and the bevel gear 2 (351). A connecting frame 2 (362) is welded to the lower end of the bevel gear 4 (361), and the connecting frame 2 (362) extends outward to form five equally divided arm rods 2, and a stirring plate 2 (363) is welded to the lower end of each arm rod 2, and the length of the arm rod 1 is greater than 1.5 times the length of the arm rod 2.