Rapid cooling asphalt emulsifier filling device

Abstract

The utility model discloses a quick cooling asphalt emulsifier filling device, which relates to the technical field of emulsifier production equipment, and comprises a filling machine body, one side of the upper end of the filling machine body is fixedly connected with a control panel, a filling assembly is arranged in the filling machine body, the filling assembly comprises a main liquid pipe, and the main liquid pipe is fixedly connected with the control panel. One end of the main liquid pipe is arranged at the top in the filling machine body in a penetrating mode, the lower surface of the end, arranged in the filling machine body, of the main liquid pipe is fixedly connected with a plurality of flow dividing discharging pipes in an array mode, and each flow dividing discharging pipe is provided with a monitoring assembly. According to the device disclosed by the utility model, the cooling time of an emulsifier is effectively prolonged through the arranged shunting assembly, and meanwhile, the residual temperature of cooling liquid cooled by the shunting blanking pipe is recycled, so that the waste of cold air is effectively prevented, the cooling effect of the device is improved, the energy consumption is reduced, and the energy-saving effect of the device is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of emulsifier production equipment, in particular to a rapid cooling asphalt emulsifier filling device. Background Art

[0002] Asphalt emulsifier is a type of surfactant. During the emulsifier production process, the raw materials of the emulsifier are mixed at high temperature in a reactor. The asphalt emulsifier needs to be cooled before being canned.

[0003] Announcement No. CN221477813U provides an asphalt emulsifier filling and cooling device, including an outer tank body, a valve mechanism, and a cooling mechanism. The lower side of the outer tank body is fixedly connected to a tripod, the upper surface of the outer tank body is fixedly connected to the top plate, the lower surface of the outer tank body is fixedly connected to the bottom plate, and the top plate and the bottom plate are fixedly connected to the support column at the axis. The valve mechanism is used to control the output temperature of the asphalt emulsifier, and the cooling mechanism is used to cool the asphalt emulsifier. The cooling mechanism is fixedly connected to the side of the support column, and the valve mechanism is fixedly connected to the lower surface of the outer tank body. The utility model completely wraps the emulsifier cooling pipe through the coolant delivery pipe, thereby achieving a good cooling effect. At the same time, the temperature of the coolant at the coolant outlet is sensed by the temperature sensor to control the rotation of the motor, and the motor drives the opening and closing parts to rotate, thereby achieving the effect of controlling the output temperature of the asphalt emulsifier to be constant within a range.

[0004] However, the cooling process of the emulsifier cooling pipe of this device is too short, and the cooling effect is only achieved in this section, so a lower cooling temperature is required to achieve the cooling effect, but this will also increase energy consumption. At the same time, the coolant does not achieve the best effect, which consumes a lot of energy and is wasteful.

[0005] Based on this, a rapid cooling asphalt emulsifier filling device is now provided, which can eliminate the disadvantages of the existing device. Utility Model Content

[0006] The purpose of the utility model is to provide a rapid cooling asphalt emulsifier filling device to solve the problems in the background technology.

[0007] To achieve the above objectives, the present invention provides the following technical solutions:

[0008] A rapid cooling asphalt emulsifier filling device comprises a filling machine body, wherein one side of the upper end of the filling machine body is fixedly connected to a control panel;

[0009] A filling assembly is provided inside the filling machine body, and the filling assembly includes a main liquid pipe, one end of which is provided through the top of the filling machine body, and a plurality of branch discharge pipes are fixedly connected in an array on the lower surface of one end of the main liquid pipe provided in the filling machine body, and each branch discharge pipe is provided with a monitoring assembly;

[0010] A cooling assembly is provided inside the filling machine body, and the cooling assembly includes a refrigerator. The refrigerator is fixedly connected to one side of the back of the filling machine body. The output end of the refrigerator passes through one side of the filling machine body and is fixedly connected to one end of the coolant outlet pipe. A diversion assembly is provided on the coolant outlet pipe.

[0011] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:

[0012] In an optional scheme: the diversion component includes a first spiral cooling tube, and the first spiral cooling tubes are provided in plurality and arranged in an array on one side of the coolant outlet pipe. The upper ends of the first spiral cooling tubes are fixedly connected to one side of the coolant outlet pipe, and the lower end of each of the first spiral cooling tubes is fixedly connected to one side of the coolant collecting tube. One end of the coolant collecting tube is fixedly connected to the input end of the delivery pump, and the output end of the delivery pump is fixedly connected to a second spiral cooling tube, and the other end of the second spiral cooling tube is fixedly connected to a coolant return pipe, and the other end of the coolant return pipe is fixedly connected to the upper end of the storage box.

[0013] In an optional solution, the first spiral cooling tube is wound around the outside of each adjacent diversion discharge tube.

[0014] In an optional solution: the middle portion of the second spiral cooling pipe is wound around the outside of one end of the main liquid pipe.

[0015] In an optional solution: one end of the refrigerator is fixedly connected to a coolant extraction pipe, and the other end of the coolant extraction pipe is fixedly connected to the storage box.

[0016] In an optional solution: the monitoring component includes a solenoid valve, which is fixedly connected to the upper end of the diversion discharge pipe. An ultrasonic flowmeter is provided below the solenoid valve and is fixedly connected to the diversion discharge pipe. A temperature sensor is provided on one side of the lower end of the diversion discharge pipe.

[0017] In an optional solution: a discharge port is provided at the lower end of the diversion discharge pipe.

[0018] In an optional solution, a plurality of fixed bases are fixedly connected around the lower end of the filling machine body.

[0019] In an optional solution: the control panel is electrically connected to the filling component and the cooling component respectively.

[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0021] 1. The utility model provides a diversion component, which extends the flow process to the outside of the main liquid pipe while cooling the diversion discharge pipe, effectively prolonging the cooling time of the emulsifier. At the same time, the remaining temperature of the coolant after cooling the diversion discharge pipe is reused, effectively preventing the waste of cold air, improving the cooling effect of the device, saving energy consumption, and improving the energy-saving effect of the device.

[0022] 2. The utility model effectively realizes the simultaneous filling of multiple emulsifier tanks by setting up multiple branch discharge pipes. In addition, the electromagnetic valve and ultrasonic flow meter can accurately control the filling dosage of the emulsifier and improve the filling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0024] Figure 2 It is a schematic diagram of the overall internal structure of the utility model.

[0025] Figure 3 It is a side view schematic diagram of the overall internal structure of the utility model.

[0026] Figure 4 It is a rear view schematic diagram of the overall internal structure of the utility model.

[0027] Notes on the accompanying figures: 1. Filling machine body; 2. Main liquid pipe; 3. Control panel; 4. Fixed base; 5. Diverter discharge pipe; 6. Solenoid valve; 7. Ultrasonic flowmeter; 8. Temperature sensor; 9. Discharge port; 10. Refrigerator; 11. Storage box; 12. Coolant outlet pipe; 13. First spiral cooling pipe; 14. Coolant collecting pipe; 15. Delivery pump; 16. Second spiral cooling pipe; 17. Coolant reflux pipe; 18. Coolant extraction pipe. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.

[0029] In one embodiment, Figures 1-4 As shown, a rapid cooling asphalt emulsifier filling device includes a filling machine body 1, and a control panel 3 is fixedly connected to one side of the upper end of the filling machine body 1;

[0030] A filling assembly is provided inside the filling machine body 1, and the filling assembly includes a main liquid pipe 2, one end of which is provided through the top of the filling machine body 1, and a plurality of branch discharge pipes 5 are fixedly connected in an array on the lower surface of one end of the main liquid pipe 2 provided in the filling machine body 1, and each branch discharge pipe 5 is provided with a monitoring assembly;

[0031] A cooling assembly is provided inside the filling machine body 1, and the cooling assembly includes a refrigerator 10, which is fixedly connected to one side of the back of the filling machine body 1. The output end of the refrigerator 10 passes through one side of the filling machine body 1 and is fixedly connected to one end of a coolant outlet pipe 12. The coolant outlet pipe 12 is provided with a diverter assembly;

[0032] In this embodiment, the diversion discharge pipe 5 diverts the emulsifier in the main liquid pipe 2 to each diversion discharge pipe 5 for filling. At this time, the diversion component is wrapped around the surface of each diversion discharge pipe 5 and the main liquid pipe 2 to cool the emulsifier, and then the filling is completed.

[0033] In one embodiment, Figure 2 、 Figure 3 and Figure 4 As shown, the diversion component includes a first spiral cooling tube 13, and the first spiral cooling tube 13 is provided with a plurality of them and arranged in an array on one side of the coolant outlet pipe 12. The upper ends of the first spiral cooling tubes 13 are fixedly connected to one side of the coolant outlet pipe 12, and the lower ends of each first spiral cooling tube 13 are fixedly connected to one side of the coolant collecting tube 14. One end of the coolant collecting tube 14 is fixedly connected to the input end of the delivery pump 15, and the output end of the delivery pump 15 is fixedly connected to the second spiral cooling tube 16. The second spiral cooling tube 16 The other end is fixedly connected to a coolant return pipe 17, and the other end of the coolant return pipe 17 is fixedly connected to the upper end of the storage box 11. The refrigerator 10 cools the coolant extracted from the storage box 11, and then injects it into the coolant outlet pipe 12, and then transmits it to each first spiral cooling tube 13 for cooling. It is then collected by the coolant collecting pipe 14, and transmitted to the second spiral cooling tube 16 through the delivery pump 15 to cool the main liquid pipe 2, and then transmitted to the inside of the storage box 11 through the coolant return pipe 17 to form a cycle.

[0034] In one embodiment, Figure 2 and Figure 3 As shown, the first spiral cooling tube 13 is wound around the outside of each adjacent diversion and discharge tube 5 , and the first spiral cooling tube 13 is used to cool the emulsifier in the diversion and discharge tube 5 .

[0035] In one embodiment, Figure 1As shown, the middle portion of the second spiral cooling tube 16 is wound around the outside of one end of the main liquid tube 2 , and the second spiral cooling tube 16 is used to cool the emulsifier inside the main liquid tube 2 .

[0036] In one embodiment, Figure 1 As shown, one end of the refrigerator 10 is fixedly connected to a coolant extraction pipe 18 , and the other end of the coolant extraction pipe 18 is fixedly connected to the storage box 11 . The refrigerator 10 collects the coolant inside the storage box 11 through the coolant extraction pipe 18 .

[0037] In one embodiment, Figure 2 and Figure 3 As shown, the monitoring assembly includes a solenoid valve 6 fixedly connected to the upper end of the diverter discharge pipe 5. An ultrasonic flowmeter 7 is located below the solenoid valve 6 and fixedly connected to the diverter discharge pipe 5. A temperature sensor 8 is installed on one side of the lower end of the diverter discharge pipe 5. The ultrasonic flowmeter 7 monitors the flow rate passing through the diverter discharge pipe 5. When the flow rate reaches a set threshold, the solenoid valve 6 is closed, stopping the discharge. The temperature sensor 8 monitors the temperature of the discharge material in real time, facilitating the adjustment of the refrigeration temperature by the refrigerator 10.

[0038] In one embodiment, Figure 1 As shown, a discharge port 9 is provided at the lower end of the diverter discharge pipe 5 for easy discharge.

[0039] In one embodiment, Figure 1 and Figure 4 As shown, a plurality of fixed bases 4 are fixedly connected around the lower end of the filling machine body 1 to facilitate the fixation of the filling machine body 1.

[0040] In one embodiment, Figure 1 and Figure 2 As shown, the control panel 3 is electrically connected to the filling component and the cooling component respectively.

[0041] The above embodiment discloses a rapid cooling asphalt emulsifier filling device. When in use, the emulsifier is transmitted through the main liquid pipe 2 and then enters the interior of each branch discharge pipe 5. At this time, the refrigerator 10 starts to extract the coolant in the storage box 11 for cooling, and then transmits it to the interior of the coolant outlet pipe 12. Then, it is diverted to the interior of each first spiral cooling pipe 13 through the coolant outlet pipe 12, and the corresponding branch discharge pipe 5 begins to cool down. After the emulsifier in the branch discharge pipe 5 is cooled, it flows out from the discharge port 9 and is filled. The solenoid valve 6 and the ultrasonic flowmeter 7 monitor the dosage of the emulsifier in real time and close it in real time, while the temperature sensor 8 monitors the temperature of the emulsifier being discharged and controls the refrigerator 10 to adjust the temperature of the coolant at any time to achieve the best effect. The coolant in the first spiral cooling tube 13 flows into the coolant collecting tube 14 and is then pumped into the second spiral cooling tube 16 by the delivery pump 15. The remaining temperature is used to cool the coolant in the main liquid tube 2 and then flows back to the inside of the receiving box 11 through the coolant return tube 17 to form a cycle.

[0042] The above description is merely a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this application should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.

Claims

1. A rapid cooling asphalt emulsion filling device, comprising a filling machine body (1), wherein a control panel (3) is fixedly connected to one side of the upper end of the filling machine body (1); It is characterized by: A filling assembly is provided inside the filling machine body (1), and the filling assembly includes a main liquid pipe (2), one end of the main liquid pipe (2) is provided through the top of the filling machine body (1), and a plurality of branch discharge pipes (5) are fixedly connected in an array on the lower surface of one end of the main liquid pipe (2) provided inside the filling machine body (1), and each branch discharge pipe (5) is provided with a monitoring assembly; A cooling assembly is provided inside the filling machine body (1), the cooling assembly comprising a refrigerator (10), the refrigerator (10) being fixedly connected to one side of the back of the filling machine body (1), the output end of the refrigerator (10) passing through one side of the filling machine body (1) and being fixedly connected to one end of a coolant outlet pipe (12), the coolant outlet pipe (12) being provided with a diversion assembly.

2. A rapid cooling asphalt emulsifier filling device according to claim 1, characterized in that: The diversion component includes a first spiral cooling tube (13), a plurality of the first spiral cooling tubes (13) are provided and arranged in an array on one side of the coolant outlet tube (12), the upper ends of the first spiral cooling tubes (13) are fixedly connected to one side of the coolant outlet tube (12), the lower end of each first spiral cooling tube (13) is fixedly connected to one side of the coolant collecting tube (14), one end of the coolant collecting tube (14) is fixedly connected to the input end of the delivery pump (15), the output end of the delivery pump (15) is fixedly connected to the second spiral cooling tube (16), the other end of the second spiral cooling tube (16) is fixedly connected to the coolant return tube (17), and the other end of the coolant return tube (17) is fixedly connected to the upper end of the storage box (11).

3. A rapid cooling asphalt emulsifier filling device according to claim 2, characterized in that: The first spiral cooling pipe (13) is wound around the outside of each adjacent branch discharge pipe (5).

4. A rapid cooling asphalt emulsifier filling device according to claim 2, characterized in that: The middle portion of the second spiral cooling pipe (16) is wound around the outside of one end of the main liquid pipe (2).

5. The rapid cooling asphalt emulsifier filling device according to claim 1, characterized in that: One end of the refrigerator (10) is fixedly connected to a coolant extraction pipe (18), and the other end of the coolant extraction pipe (18) is fixedly connected to the storage box (11).

6. A rapid cooling asphalt emulsifier filling device according to claim 1, characterized in that: The monitoring component comprises a solenoid valve (6), the solenoid valve (6) being fixedly connected to the upper end of the diversion discharge pipe (5), an ultrasonic flow meter (7) being provided below the solenoid valve (6) and being fixedly connected to the diversion discharge pipe (5), and a temperature sensor (8) being provided through one side of the lower end of the diversion discharge pipe (5).

7. The rapid cooling asphalt emulsifier filling device according to claim 1, characterized in that: A discharge port (9) is provided at the lower end of the diversion discharge pipe (5).

8. The rapid cooling asphalt emulsifier filling device according to claim 1, characterized in that: A plurality of fixed bases (4) are fixedly connected around the lower end of the filling machine body (1).

9. The rapid cooling asphalt emulsifier filling device according to claim 1, characterized in that: The control panel (3) is electrically connected to the filling component and the cooling component respectively.

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