Safe transportation device for hazardous chemical tank car
The segmented wave-breaking structure design solves the problem of increased weight of the existing wave-breaking plates on hazardous chemical tankers, thereby reducing the weight of the tank body and improving the connection strength.
Patent Information
- Application Number
- CN202422924244.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The existing welding structure between the wave-breaking plate and the tank body of hazardous chemical tank trucks increases the overall weight of the tank body, has insufficient connection strength, and is inconvenient to maintain.
A segmented wave-breaking structure design is adopted, and each group of wave-breaking structures is only set up at key positions of the tank body. The wave-breaking plates are welded to the inner wall of the tank body and combined with reinforcing ribs to improve the connection strength and reduce material usage.
The overall weight of the tank is reduced, material waste is avoided, while sufficient wave-proof effect and connection strength are maintained, and processing costs are reduced.
Smart Images

Figure CN223341498U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tanker transportation, in particular to a safety transportation device for a hazardous chemical tanker. Background Art
[0002] A hazardous chemical tanker is a heavy-duty vehicle specially used to transport liquid chemicals. Its core feature is a sealed tank body made of metal. In order to reduce the impact of the liquid on the tank body during transportation, several wave-breaking plates are installed in the tank body. These wave-breaking plates divide the inner cavity of the tank body into multiple compartments, aiming to reduce the risk of damage to the tank body and improve the safety of people around the tank body during transportation.
[0003] Early wave-breaking plates usually adopted an assembled structure, such as the fixed structure of a wave-breaking plate for a liquid tank truck with application number CN202222164860.1. This structure welds some connecting parts inside the tank body and fixes the wave-breaking plate to the connecting parts with bolts. However, long-term use has found that this bolt connection method is prone to breakage at the connection position, and the connection strength is insufficient, and maintenance is also relatively inconvenient.
[0004] In response to the above problems, an integrated welded structure later emerged, such as a new type of welded wave-breaking plate structure for tank vehicles with application number CN202322353027.6. In this structure, the wave-breaking plate matches the cross-sectional shape of the tank body and is connected to the inner wall of the tank body by welding. Although this design enhances the connection strength between the wave-breaking plate and the tank body, since the entire circle is welded to the inner wall of the tank body, this inevitably increases the overall weight of the tank body. Utility Model Content
[0005] In order to solve the technical problem in the above-mentioned background technology that the existing wave-breaking plate that matches the cross-sectional shape of the tank body is welded to the inner wall of the tank body in the entire circle, which increases the overall weight of the tank body, the utility model provides a hazardous chemical tank truck safety transportation device.
[0006] The technical solution of this utility model is as follows:
[0007] A hazardous chemical tanker safe transportation device includes a tank body, and several groups of wave-breaking structures are arranged at intervals inside the tank body along its length direction. The wave-breaking structures include two first wave-breaking plates and a second wave-breaking plate behind the two first wave-breaking plates. The two first wave-breaking plates are arranged relatively spaced apart along the width direction of the tank body, and the sides facing away from each other are connected to the inner walls on both sides of the width of the tank body. The second wave-breaking plate is located in the middle of the tank body, and the upper and lower sides are connected to the inner walls on both sides of the height of the tank body. The above structural design changes the traditional full-circle continuously welded wave-breaking plates into a segmented type, that is, each group of wave-breaking structures is only arranged at key positions of the tank body, reducing the amount of material used. This design not only reduces the overall weight of the tank body and avoids unnecessary material waste, but also maintains sufficient wave-breaking effect.
[0008] As a preferred implementation, the projection shape of the two first wave-breaking plates and the second wave-breaking plates along the length direction of the tank body is an ellipse that matches the cross-sectional shape of the tank body to ensure sufficient wave-breaking effect.
[0009] Furthermore, the first wave-breaking plate includes a first curved plate that cooperates with and is connected to the inner wall of the tank body. A first plate body is provided on the inner side of the first curved plate, and the width of the first curved plate along the length direction of the tank body is greater than the thickness of the first plate body, so as to ensure the connection strength between the first wave-breaking plate and the tank body while avoiding unnecessary material waste.
[0010] In order to improve the connection strength between the first wave-breaking plate and the tank body, a triangular first reinforcing rib connected to the first arc-shaped plate is laterally provided on the first plate body, and the first reinforcing rib is matched and connected to the inner wall of the tank body on the side away from the first plate body.
[0011] Furthermore, the second wave-breaking plate includes a second plate body arranged vertically, and second curved plates are respectively provided on the upper and lower sides of the second plate body to cooperate with the inner wall of the tank body. The width of the second curved plate is greater than the thickness of the second plate body to ensure the connection strength between the second wave-breaking plate and the tank body while avoiding unnecessary material waste.
[0012] To ensure that the first wave-breaking plate and the second wave-breaking plate have sufficient wave-resistant strength, the sum of the areas of the two first plates is not less than 70% of the cross-sectional area of the tank body, and the area of the second plate is not less than 70% of the cross-sectional area of the tank body.
[0013] In order to further improve the strength of the first wave-breaking plate and the second wave-breaking plate, the first plate body and the second plate body are respectively located in the middle of the first curved plate and the second curved plate.
[0014] Furthermore, second reinforcing ribs are vertically provided on both side surfaces of the second plate body, and the upper and lower ends of the second reinforcing ribs are respectively connected to the two second arc-shaped plates.
[0015] In the hazardous chemicals tanker safety transportation device described above, the spacing between the two first plates is not less than 60 cm, making it easy for people to pass between the two first plates. As a result, no additional manholes need to be opened on the first plate and the second plate for people to pass through, saving processing costs.
[0016] The utility model is a safe transportation device for hazardous chemical tankers. The traditional full-circle continuously welded wave-breaking plates are designed to be segmented, that is, each group of wave-breaking structures is only set at the key position of the tank body, reducing the amount of material used. This design not only reduces the overall weight of the tank body and avoids unnecessary material waste, but also maintains sufficient wave-breaking effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In the attached figure:
[0018] Figure 1 This is a top view of a hazardous chemicals tanker safety transport device of the present utility model (showing the tank body and its internal wave-proof structure);
[0019] Figure 2 for Figure 1 AA cross-sectional diagram of the first wave-breaking plate;
[0020] Figure 3 for Figure 1 BB cross-section diagram of the second wave-breaking plate in the middle;
[0021] Figure 4 for Figure 1 A schematic diagram of the first and second wave-breaking plates in the middle in the direction of C;
[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of the first wave-breaking plate and the second wave-breaking plate in the present invention;
[0023] The components represented by the reference numerals in the figure are:
[0024] 1. Tank body; 2. Wave-breaking structure; 21. First wave-breaking plate; 211. First plate body; 212. First curved plate; 213. First reinforcing rib; 22. Second wave-breaking plate; 221. Second plate body; 222. Second curved plate; 223. Ventilation gap; 224. Oil-passing gap; 225. Second reinforcing rib. DETAILED DESCRIPTION
[0025] Combine Figure 1 This embodiment provides a hazardous chemical tanker safety transportation device, including a tank body 1, wherein a plurality of groups of wave-breaking structures 2 are arranged at intervals along the length direction of the tank body 1.
[0026] Specific combination Figure 5For example, the wave-breaking structure 2 includes two first wave-breaking plates 21 and a second wave-breaking plate 22 behind the two first wave-breaking plates 21. The two first wave-breaking plates 21 are arranged at relative intervals along the width direction of the tank body 1, and the sides opposite to each other are connected to the inner walls on both sides of the width of the tank body 1. The second wave-breaking plate 22 is located in the middle of the tank body 1, and the upper and lower sides are connected to the inner walls on both sides of the height of the tank body 1. The above structural design changes the traditional full-circle continuously welded wave-breaking plates into a segmented type, that is, each group of wave-breaking structures 2 is only set at the key position of the tank body 1, reducing the amount of material used. This design not only reduces the overall weight of the tank body 1 and avoids unnecessary material waste, but also maintains sufficient wave-breaking effect.
[0027] Combine Figure 4 The projection shape of the two first wave-breaking plates 21 and the second wave-breaking plates 22 along the length direction of the tank body 1 is an ellipse that matches the cross-sectional shape of the tank body 1 to ensure sufficient wave-breaking effect.
[0028] Combine Figure 2 The first wave-breaking plate 21 includes a first curved plate 212 that cooperates with and is welded to the inner wall of the tank body 1. A first plate body 211 is provided on the inner side of the first curved plate 212, and the width of the first curved plate 212 along the length direction of the tank body 1 is greater than the thickness of the first plate body 211, so as to ensure the connection strength between the first wave-breaking plate 21 and the tank body 1 while avoiding unnecessary material waste. In order to ensure that the first wave-breaking plate 21 has sufficient wave-resistant strength, the sum of the areas of the two first plates 211 is not less than 70% of the cross-sectional area of the tank body 1.
[0029] The first curved plate 212 and the first plate body 211 include but are not limited to being integrally manufactured or welded, and a triangular first reinforcing rib 213 connected to the first curved plate 212 is horizontally provided on the first plate body 211, and the first reinforcing rib 213 is matched with and welded to the inner wall of the tank body 1 on the side facing away from the first plate body 211, and to facilitate processing and ensure connection strength, the first reinforcing rib 213 is welded to the first curved plate 212 and the first plate body 211.
[0030] Combine Figure 3 The second wave-breaking plate 22 includes a second plate body 221 arranged vertically, and the upper and lower sides of the second plate body 221 are respectively provided with second curved plates 222 that are connected to the inner wall of the tank body 1. The width of the second curved plate 222 is greater than the thickness of the second plate body 221, so as to ensure the connection strength between the second wave-breaking plate 22 and the tank body 1 while avoiding unnecessary material waste. In order to ensure that the second wave-breaking plate 22 has sufficient wave-resistant strength, the area of the second plate body 221 is not less than 70% of the cross-sectional area of the tank body 1.
[0031] Second reinforcing ribs 225 are vertically provided on both side surfaces of the second plate body 221, and their upper and lower ends are respectively welded to the two second curved plates 222, and the top and bottom of the second curved plates 222 are respectively provided with arc-shaped ventilation gaps 223 and oil-passing gaps 224 that pass through the second curved plates 222.
[0032] In this embodiment, in order to further improve the strength of the first wave-breaking plate 21 and the second wave-breaking plate 22 , the first plate body 211 and the second plate body 221 are respectively located in the middle of the first curved plate 212 and the second curved plate 222 .
[0033] In the above-mentioned safe transportation device for hazardous chemicals tankers, the spacing between the two first plates 211 is not less than 60 cm, so that people can pass through between the two first plates 211. It can be understood that the spacing between adjacent first plates 211 and second plates 221 in the length direction of the tank body 1 is also not less than 60 cm, and thus there is no need to open additional manholes on the first plate 211 and the second plate 221 for people to pass through, saving processing costs.
[0034] The utility model is a hazardous chemical tanker safety transportation device, which designs the traditional full-circle continuously welded wave-breaking plate into a segmented design, that is, each group of wave-breaking structures 2 is only set at the key position of the tank body 1, reducing the amount of material used. This design not only reduces the overall weight of the tank body 1, avoids unnecessary material waste, but also maintains sufficient wave-breaking effect.
Claims
1. A hazardous chemicals tanker safety transport device, comprising a tank body (1), characterized in that: A plurality of groups of wave-proof structures (2) are arranged at intervals inside the tank body (1) along its length direction; The wave-breaking structure (2) comprises two first wave-breaking plates (21) and a second wave-breaking plate (22) on the rear side thereof; The two first wave-breaking plates (21) are arranged at a relative interval along the width direction of the tank body (1), and the sides facing away from each other are connected to the inner walls on both sides of the width of the tank body (1); the second wave-breaking plate (22) is located in the middle of the tank body (1), and the upper and lower sides are connected to the inner walls on both sides of the height of the tank body (1).
2. A hazardous chemicals tanker safety transport device as claimed in claim 1, characterized in that: The projection shapes of the first wave-breaking plates (21) and the second wave-breaking plates (22) along the length direction of the tank body (1) are ellipses that match the cross-sectional shape of the tank body (1).
3. A hazardous chemicals tanker safety transport device as claimed in claim 2, characterized in that: The first wave-breaking plate (21) comprises a first curved plate (212) that cooperates with and is connected to the inner wall of the tank body (1); A first plate body (211) is provided on the inner side of the first curved plate (212), and the width of the first curved plate (212) along the length direction of the tank body (1) is greater than the thickness of the first plate body (211).
4. A hazardous chemicals tanker safety transport device as claimed in claim 3, characterized in that: A triangular first reinforcing rib (213) connected to the first arc-shaped plate (212) is transversely provided on the first plate body (211).
5. A hazardous chemicals tanker safety transport device as claimed in claim 4, characterized in that: The first reinforcing rib (213) is matched with and connected to the inner wall of the tank body (1) on the side facing away from the first plate body (211).
6. A hazardous chemicals tanker safe transportation device as claimed in claim 3, characterized in that: The second wave-breaking plate (22) comprises a second plate body (221) arranged vertically; Second curved plates (222) are respectively provided on the upper and lower sides of the second plate body (221) and are connected to the inner wall of the tank body (1). The width of the second curved plate (222) is greater than the thickness of the second plate body (221).
7. A hazardous chemicals tanker safe transportation device as claimed in claim 6, characterized in that: The sum of the areas of the two first plates (211) and the area of the second plate (221) is no less than 70% of the cross-sectional area of the tank body (1).
8. The hazardous chemicals tanker safety transport device according to claim 6, characterized in that: The first plate body (211) and the second plate body (221) are respectively located in the middle of the first curved plate (212) and the second curved plate (222).
9. A hazardous chemicals tanker safe transportation device as claimed in claim 8, characterized in that: Second reinforcing ribs (225) are vertically provided on both side surfaces of the second plate body (221), and the upper and lower ends thereof are respectively connected to the two second arc-shaped plates (222).
10. A hazardous chemicals tanker safety transport device according to any one of claims 3 to 9, characterized in that: The distance between the two first plates (211) is not less than 60 cm.
Citation Information
Patent Citations
Fixing structure for swash plate of tank truck
CN218143393U
Novel tank vehicle welding type swash plate structure
CN220683558U