Nut conveyor
The photoelectric sensor with ball head and eccentric rocker structure detects the number of nuts, which solves the problem of low accuracy in material shortage detection of nut conveyor, realizes automatic and timely material addition, and reduces labor costs.
Patent Information
- Application Number
- CN202422410049.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing nut conveyor has low material shortage detection accuracy, resulting in high costs for manually adding nuts, and the traditional swing arm sensor is not accurate enough in swing detection within a plane.
It adopts ball head and eccentric rocker structure, combined with photoelectric sensor, and detects the number of nuts through light beam to realize automatic unloading.
The accuracy of material shortage detection is improved, automatic and timely material addition is achieved, and labor costs are reduced.
Smart Images

Figure CN223341625U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation equipment, in particular to a nut conveyor. Background Art
[0002] Nut conveyors are mainly used in the automotive and motorcycle fields. Their function is to arrange the nuts in a certain posture and then input them into the spot welding machine for welding. Conventional nut conveyors use a vibrating plate to arrange the nuts in a specific posture, and then use a distributor to input the nuts into the spot welding machine for processing.
[0003] Since the volume of the vibrating plate is small, nuts need to be added to the plate when there is a shortage of material. The traditional method is manual addition, which results in high labor costs and has been gradually eliminated. The existing method is to install a material shortage sensor in the vibrating plate to detect whether there are enough nuts in the vibrating plate. When the number of nuts is insufficient, the storage hopper will be controlled to discharge the material accordingly, thereby adding nuts to the vibrating plate. The existing material shortage sensor generally adopts a pendulum-type sensor. The structure of the pendulum-type sensor can refer to CN217101687U. The applicant believes that the pendulum of the existing pendulum-type sensor can only swing within one plane, and its detection accuracy needs to be improved. Utility Model Content
[0004] In order to solve the problems mentioned in the background technology, the purpose of the present invention is to provide a nut conveyor.
[0005] In order to achieve the above objectives, the technical solution of the utility model is:
[0006] A nut conveyor comprises a base, a vibrating plate and a material storage trough capable of automatically discharging materials, wherein the vibrating plate and the material storage trough are installed on the base, and a bracket is installed on the base, and a first cross arm, a second cross arm and a third cross arm are connected to the bracket above the vibrating plate from bottom to top in sequence, a horizontal lower connecting ring is fixedly connected to the second cross arm, and the top of the lower connecting ring is detachably connected to the upper connecting ring, the inner walls of the lower connecting ring and the upper connecting ring are located on the same spherical surface, and a ball head is installed in the lower connecting ring and the upper connecting ring, the bottom of the ball head is connected to a connecting rod pointing to the center of the ball, and the bottom of the connecting rod is connected to A C-shaped frame, wherein a rocker arm is connected to the bottom of the C-shaped frame, the rocker arm is coaxially arranged with the connecting rod and the rocker arm is eccentrically arranged in the vibration disk, a light-transmitting channel coaxial with the connecting rod is formed between the top of the ball head and the bottom of the connecting rod, a photoelectric receiver and a photoelectric generator are respectively installed at the positions corresponding to the ball heads on the first and third cross arms, and the photoelectric receiver is located in the C-shaped frame, when the lower connecting rod is vertically arranged, the light beam emitted by the photoelectric generator can pass through the light-transmitting channel and be received by the photoelectric receiver, and when the photoelectric receiver receives the light beam from the photoelectric generator, the material storage trough automatically discharges the material into the vibration disk.
[0007] Furthermore, the storage trough includes a hopper, a chute and a vibration motor, a plurality of columns are fixedly connected to the base, the top of the column is connected to a stud, an elastic rubber ring and a connecting ear are sleeved on the stud from bottom to top, a nut is threadedly connected to the stud, and the nut presses the connecting ear against the elastic rubber ring, the hopper is fixed between several of the connecting ears, one end of the chute is connected to the bottom of the hopper, the projection of the other end of the chute is located in the vibration plate, and the vibration motor is installed at the bottom of the chute.
[0008] Furthermore, the rocker arm is hollow.
[0009] The beneficial effects of the utility model are as follows: once the pendulum rod does not touch the nut in the vibration plate, it will form a vertical posture under the action of gravity, so that the light beam of the photoelectric generator can be received by the photoelectric receiver, thereby allowing the material storage trough to feed the material, and having the function of timely adding material. The pendulum rod can swing in any direction around the center of the ball head, and the detection accuracy is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is an axonometric diagram of an embodiment of the present utility model;
[0011] Figure 2 It is a front view of an embodiment of the present utility model;
[0012] Figure 3 It is a cross-sectional view of the bracket, ball head, C-shaped frame, rocker arm, photoelectric generator and photoelectric receiver in the embodiment of the present invention.
[0013] Explanation of the accompanying figures: 1. Base, 11. Column, 12. Stud, 13. Elastic rubber ring, 14. Nut, 2. Vibrating plate, 3. Bracket, 31. First cross arm, 32. Second cross arm, 33. Third cross arm, 4. Lower connecting ring, 5. Upper connecting ring, 6. Ball head, 61. Connecting rod, 62. Light-transmitting channel, 7. C-shaped frame, 8. Rocker arm, 9. Photoelectric receiver, 10. Photoelectric generator, 110. Hopper, 111. Connecting ear, 120. Chute, 130. Vibrating motor. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of the present invention.
[0015] like Figure 1-Figure 3As shown, a nut conveyor includes a base 1, a vibrating plate 2 and a storage trough capable of automatically discharging materials. The vibrating plate 2 and the storage trough are installed on the base 1. A bracket 3 is installed on the base 1. The height of the upper part of the bracket 3 is higher than the height of the top of the vibrating plate 2. The bracket 3 is connected to the first cross arm 31, the second cross arm 32 and the third cross arm 33 from bottom to top above the vibrating plate 2. A horizontal lower connecting ring 4 is fixed to the second cross arm 32. The top of the lower connecting ring 4 is connected to the upper connecting ring 5 by multiple bolts. The inner walls of the lower connecting ring 4 and the upper connecting ring 5 are located on the same spherical surface. The lower connecting ring 4 and the upper connecting ring 5 are connected. A ball head 6 is installed in the ring 5. The bottom of the ball head 6 is connected to a connecting rod 61 pointing to the center of the ball. The bottom of the connecting rod 61 is connected to a C-shaped frame 7. The bottom of the C-shaped frame 7 is connected to a pendulum rod 8. The pendulum rod 8 is coaxial with the connecting rod 61 and the pendulum rod 8 is eccentrically arranged in the vibration disk 2. A light-transmitting channel 62 coaxial with the connecting rod 61 is formed between the top of the ball head 6 and the bottom of the connecting rod 61. A photoelectric receiver 9 and a photoelectric generator 10 are respectively installed at the positions corresponding to the ball head 6 on the first cross arm 31 and the third cross arm 33. The photoelectric receiver 9 is located in the C-shaped frame 7. When the lower connecting rod 61 is set vertically, the photoelectric generator The light beam emitted by the photoelectric generator 10 can pass through the light-transmitting channel 62 and be received by the photoelectric receiver 9. When the photoelectric receiver 9 receives the light beam from the photoelectric generator 10, the material storage trough automatically discharges the material into the vibration plate 2. Specifically, the material storage trough includes a hopper 110, a chute 120 and a vibration motor 130. Four columns 11 are fixed to the base 1. The top of the column 11 is connected to a stud 12. An elastic rubber ring 13 and a connecting ear 111 are sleeved on the stud 12 from bottom to top. A nut 14 is threadedly connected to the stud 12. The nut 14 presses the connecting ear 111 against the elastic rubber ring 13. The hopper 110 is fixed to Between the four connecting ears 111, the height of the bottom of the hopper 110 is higher than the height of the top of the vibration disk 2. One end of the chute 120 is connected to the bottom of the hopper 110, and the projection of the other end of the chute 120 is located in the vibration disk 2. The vibration motor 130 is installed at the bottom of the chute 120. Once the rocker arm 8 does not touch the nut 14 in the vibration disk 2, it will form a vertical posture under the action of gravity. The photoelectric receiver 9 will be able to receive the light beam of the photoelectric generator 10, so that the vibration motor 130 is started, and the nut 14 in the hopper 110 is sent into the vibration disk 2 through the chute 120 by vibration.
[0016] In this embodiment, the rocker arm 8 is hollow to reduce the weight of the rocker arm 8 and avoid interference with the movement of the nut 14 in the vibration plate 2.
[0017] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. All modifications, equivalent replacements, improvements, etc. within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A nut conveyor, comprising a base (1), a vibrating plate (2) and a material storage trough capable of automatically discharging materials. The base (1) is mounted with the vibrating plate (2) and the material storage trough, and is characterized in that: A bracket (3) is installed on the base (1), and a first cross arm (31), a second cross arm (32) and a third cross arm (33) are connected to the bracket (3) from bottom to top above the vibration plate (2); a horizontal lower connecting ring (4) is fixedly connected to the second cross arm (32), and an upper connecting ring (5) is detachably connected to the top of the lower connecting ring (4); the inner walls of the lower connecting ring (4) and the upper connecting ring (5) are located on the same spherical surface; a ball head (6) is installed in the lower connecting ring (4) and the upper connecting ring (5); the bottom of the ball head (6) is connected to a connecting rod (61) pointing to the center of the ball; the bottom of the connecting rod (61) is connected to a C-shaped frame (7); the bottom of the C-shaped frame (7) is connected to a swing rod (8); the swing rod (8) The pendulum rod (8) is coaxially arranged with the connecting rod (61) and eccentrically arranged in the vibration disk (2); a light-transmitting channel (62) coaxial with the connecting rod (61) is formed between the top of the ball head (6) and the bottom of the connecting rod (61); a photoelectric receiver (9) and a photoelectric generator (10) are respectively installed at positions corresponding to the ball head (6) on the first cross arm (31) and the third cross arm (33); the photoelectric receiver (9) is located in the C-shaped frame (7); when the connecting rod (61) is vertically arranged, the light beam emitted by the photoelectric generator (10) can pass through the light-transmitting channel (62) and be received by the photoelectric receiver (9); when the photoelectric receiver (9) receives the light beam from the photoelectric generator (10), the material storage trough automatically discharges material into the vibration disk (2).
2. A nut (14) conveyor according to claim 1, characterized in that: The material storage trough comprises a hopper (110), a chute (120) and a vibration motor (130); a plurality of columns (11) are fixedly connected to the base (1); a stud (12) is connected to the top of the column (11); an elastic rubber ring (13) and a connecting ear (111) are sleeved on the stud (12) from bottom to top; a nut (14) is threadedly connected to the stud (12); the nut (14) presses the connecting ear (111) against the elastic rubber ring (13); the hopper (110) is fixed between the plurality of connecting ears (111); one end of the chute (120) is connected to the bottom of the hopper (110); the projection of the other end of the chute (120) is located in the vibration plate (2); and the vibration motor (130) is installed at the bottom of the chute (120).
3. A nut (14) conveyor according to claim 1, characterized in that , the rocker rod (8) is hollow.
Citation Information
Patent Citations
Material shortage detection device for full-automatic aluminum plastic cover automatic detection machine
CN217101687U