Automatic moving device for installation of DCS (Distributed Control System) cabinet

The design of the guide rod and baffle solves the labor intensity and risk issues when removing the cabinet, achieves safe and efficient cabinet transportation and protection, and simplifies the installation process.

CN223341653UActive Publication Date: 2025-09-16HONGYUAN ENERGY TECH (BAOTOU) CO LTD +1
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Patent Information

Application Number
CN202422786398.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-16
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

When removing the DCS system cabinet from the pallet on the mobile frame, manual operation is required, which increases the labor intensity and risk of workers. Especially when operating in a suspended state, there is a risk of the cabinet falling off or overturning.

Method used

An automatic moving device is designed, including guide rails, trays, guide rods and baffles. The guide rods assist the cabinet in tilting and moving to the ground to lower the center of gravity, and the baffles protect the cabinet surface to avoid scratches on the welds.

Benefits of technology

It reduces the labor intensity and risk of workers when moving cabinets, improves safety, protects the cabinet surface, and simplifies the installation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic moving device for DCS system cabinet installation, which comprises a guide rail a and a guide rail b installed on the right side of the guide rail a, a tray is arranged between the upper sides of the guide rail a and the guide rail b to bear a cabinet, a plurality of moving wheels are arranged on the outer wall of the lower end of the tray at equal intervals, and a guide rod a is arranged on the right side of the guide rail b. The rear side of the guide rod a is provided with a guide rod b, and by installing the guide rod a and the guide rod b, when a cabinet on the tray needs to be dismounted, a worker close to one side of the installation position can move the cabinet on the tray to the ground in an inclined state through guiding of the guide rod a and the guide rod b, the center of gravity of the cabinet is lowered, and the cabinet can be dismounted conveniently. The equipment cabinet can be rapidly guided to the ground through the lifted equipment cabinet, the installation position is adjusted, the time for workers to lift the equipment cabinet is shortened, and the number of people for workers to lift the equipment cabinet is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to mobile frames, and in particular relates to an automatic moving device for installing a DCS system cabinet. Background Art

[0002] Automatic moving devices for DCS distributed control system cabinet installations are devices designed to improve cabinet installation and maintenance efficiency. These devices are designed to simplify the installation process, improve safety, and reduce manual labor. However, removing the system cabinet from the pallet on the mobile frame requires manual removal again. During this process, workers near the cabinet installation side must exert greater force, increasing risk. When the cabinet is about to be removed, a portion of it is suspended in the air. The short distance between the suspended portion and the guide rails makes it difficult to add manual assistance, increasing the risk of removing the cabinet. Utility Model Content

[0003] The purpose of the present utility model is to provide an automatic moving device for installing a DCS system cabinet, so as to solve the problem raised in the above-mentioned background technology that when removing the system cabinet from the pallet on the mobile frame, the cabinet needs to be manually removed from the pallet again, and during the removal process, the worker close to the cabinet installation side needs to use greater force, and the risk is also increased simultaneously.

[0004] To achieve the above object, the present invention provides the following technical solution: an automatic moving device for installing a DCS system cabinet, comprising a guide rail a and a guide rail b installed on the right side of the guide rail a;

[0005] A tray is provided between the upper sides of the guide rails a and b to carry the cabinet;

[0006] A plurality of moving wheels are equidistantly arranged on the outer wall of the lower end of the tray;

[0007] A guide rod a is provided on the right side of the guide rail b, and a guide rod b is provided on the rear side of the guide rod a.

[0008] Preferably, a plurality of fixing rods are fixedly connected at equal intervals between the guide rod a and the guide rod b, and a fixing plate is fixedly connected to the outer wall of the left end of the guide rod a and the guide rod b.

[0009] Preferably, the lower outer walls of the two fixing plates are fixedly connected with a clamping block, and the lower outer walls of the two clamping blocks are internally provided with a downwardly opening clamping groove.

[0010] Preferably, the guide rod a, the fixing rod and the guide rod b are made of the same construction material as the guide rail a, and the guide rod a, the fixing rod and the guide rod b are fixedly connected by welding.

[0011] Preferably, a baffle is provided on the outer wall of the upper end of the tray to shield the position of the raised welding point at the welding gap at the upper end of the tray, and the outer walls at the front and rear ends of the tray are fixedly connected with support plates.

[0012] Preferably, the other ends of the two support plates are fixedly connected to a clamping plate a to limit the installation position of the baffle, and one end of the two clamping plates a are fixedly connected to a clamping plate b.

[0013] Preferably, a plurality of support frames are fixedly connected to the interior of the tray, and a plurality of connecting rods are fixedly connected at equal distances between the guide rails a and b.

[0014] Preferably, the outer walls of the lower ends of the guide rails a and b are fixedly connected with a plurality of legs at equal intervals, and the guide rails a, connecting rods, legs and guide rails b are fixedly connected to the tray and the support frame by welding.

[0015] Compared with the prior art, the present invention provides an automatic moving device for DCS system cabinet installation, which has the following beneficial effects:

[0016] 1. By installing the guide rods a and b, when the cabinet on the pallet needs to be unloaded, the worker close to the installation position can use the guide rods a and b to guide the cabinet on the pallet to move the cabinet to the ground in an inclined state, thereby lowering the center of gravity of the cabinet and avoiding the cabinet from falling off or overturning when being unloaded from the pallet. The cabinet can be lifted by the guide rods a and b, and the lifted cabinet can be quickly guided to the ground. When adjusting the installation position, the time and number of workers lifting the cabinet are reduced. In addition, with the assistance of the guide rods a and b, the workers' fear of carrying heavy objects can be reduced, thereby improving safety.

[0017] 2. By installing a baffle on the upper side of the pallet, the weld position on the upper side of the pallet can be protected. The baffle can be made of cardboard or a large and smooth iron sheet. When the cabinet is placed on the pallet, the weld position on the pallet can be covered by the baffle to prevent the cabinet shell from being scratched by the weld position during loading and unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The utility model is a structural schematic diagram of an automatic moving device for installing a DCS system cabinet.

[0019] Figure 2 The utility model is a structural schematic diagram of an automatic moving device for installing a DCS system cabinet.

[0020] Figure 3 This is a schematic diagram of the local structure of the tray area of ​​the present invention.

[0021] Figure 4 This is a schematic diagram of the local structure of the guide rod a area of ​​the present invention.

[0022] Figure 5 This is a schematic diagram of the local structure of the baffle area of ​​the present invention.

[0023] In the figure: 1. Guide rail a; 2. Connecting rod; 3. Tray; 4. Support frame; 5. Support leg; 6. Guide rail b; 7. Guide rod a; 8. Fixed rod; 9. Guide rod b; 10. Moving wheel; 11. Fixed plate; 12. Block; 13. Baffle; 14. Card plate a; 15. Support plate; 16. Card plate b. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] The utility model provides Figure 1-5 An automatic moving device for installing a DCS system cabinet is shown, comprising a guide rail a1 and a guide rail b6 installed on the right side of the guide rail a1;

[0026] A tray 3 is provided between the upper sides of the guide rails a1 and b6 to support the cabinet;

[0027] A plurality of moving wheels 10 are equidistantly provided on the outer wall of the lower end of the pallet 3. When installing the system cabinet, first, the guide rails a1 and b6 are welded according to the construction waste, and the height position and orientation are fixed. Then, the pallet 3 is moved to the side of the guide rail a1 to facilitate the loading of the system cabinet. Then, multiple workers carry the system cabinet onto the pallet 3. Then, the workers push the system cabinet. During the pushing process, the moving wheels 10 at the lower end of the pallet 3 are synchronously driven to move under the constraints of the guide rails a1 and b6. After the system cabinet is pushed to the specified position, the pushing can be stopped, and then the workers can carry the system cabinet off the pallet 3.

[0028] A guide rod a7 is provided on the right side of the guide rail b6, and a guide rod b9 is provided on the rear side of the guide rod a7. When the system cabinet is removed from the pallet 3, the guide rod a7 and the guide rod b9 can be placed on the front and rear sides of the position where the system cabinet on the pallet 3 is removed. When the workers move the system cabinet off the pallet 3, one side of the system cabinet can be lifted by the guide rod a7 and the guide rod b9 during the transportation process, thereby reducing the number of people during transportation, and the workers who are not carrying can hold the system cabinet on one side. After the system cabinet is stably transported to the ground by the guide rod a7 and the guide rod b9, the installation position can be adjusted later.

[0029] like Figure 4 As shown, multiple fixing rods 8 are equidistantly fixedly connected between the guide rod a7 and the guide rod b9, the left end outer walls of the guide rod a7 and the guide rod b9 are fixedly connected with a fixing plate 11, the lower end outer walls of the two fixing plates 11 are fixedly connected with a clamping block 12, and the lower end outer walls of the two clamping blocks 12 are provided with a downward-opening clamping groove inside.

[0030] The position of the guide rod a7 and the guide rod b9 is limited by the fixing rod 8, and the distance between the guide rod a7 and the guide rod b9 is greater than the length of the pallet 3. When the position of the guide rod a7 and the guide rod b9 is fixed, the position of the guide rod a7 and the guide rod b9 can be limited by the clamping block 12 clamped on the guide rail b6, which facilitates the workers to perform unloading operations of the system cabinet.

[0031] like Figure 4 As shown, the guide rod a7, the fixing rod 8 and the guide rod b9 are made of the same construction material as the guide rail a1, and the guide rod a7, the fixing rod 8 and the guide rod b9 are fixedly connected by welding.

[0032] The guide rod a7, the fixed rod 8 and the guide rod b9 are made of the same construction material as the guide rail a1, and can be taken at the construction site. After the materials are taken, they can be welded and used, which reduces the material cost.

[0033] like Figure 2 and Figure 5 As shown, a baffle 13 is provided on the outer wall of the upper end of the tray 3 to cover the position of the raised welding point at the welding gap at the upper end of the tray 3, and the outer walls of the front and rear ends of the tray 3 are fixedly connected with a support plate 15, and the other ends of the two support plates 15 are fixedly connected with a card plate a14 to limit the installation position of the baffle 13, and one end of the two card plates a14 is fixedly connected with a card plate b16.

[0034] When the cabinet is moved to the pallet 3, all the materials on the site can be selected on the front and back sides of the pallet 3 to make baffles 13, card boards a14, support boards 15 and card boards b16, and the card boards a14, support boards 15 and card boards b16 are welded to the front and back ends of the pallet 3. The baffle 13 can also be made of paper shell. The front and back sides of the baffle 13 are bent and inserted into the gap between the card board a14 and the pallet 3 to clamp and limit the position of the baffle 13. When the cabinet is then moved to the pallet 3, the welding gaps on the pallet 3 can be avoided from scratching the paint on the surface of the cabinet, thereby affecting the overall appearance of the cabinet.

[0035] like Figure 1 As shown, the interior of the tray 3 is fixedly connected to multiple support frames 4, multiple connecting rods 2 are fixedly connected at equal distances between the guide rails a1 and b6, and the outer walls of the lower ends of the guide rails a1 and b6 are fixedly connected to multiple support legs 5 at equal distances. The guide rails a1, connecting rods 2, support legs 5 and guide rails b6 are fixedly connected to the tray 3 and the support frame 4 by welding.

[0036] The support frame 4 increases the contact surface between the tray 3 and the system cabinet, and at the same time, the load-bearing capacity of the tray 3 can be increased. The multiple connecting rods 2 can limit the distance between the guide rails a1 and b6 to limit the installation position of the tray 3. The multiple support legs 5 limit the height of the guide rails a1 and b6, and at the same time increase the load-bearing capacity of the guide rails a1 and b6 when carrying the system cabinet to move.

[0037] The implementation principle of this embodiment is as follows: when installing the system cabinet, first, according to the construction waste, the guide rails a1 and b6 are welded, and the height position and direction are fixed. Then, the tray 3 is moved to the side of the guide rail a1 to facilitate the loading of the system cabinet. Then, multiple workers carry the system cabinet to the tray 3. Then, the workers push the system cabinet. During the pushing process, the moving wheels 10 at the lower end of the tray 3 will be synchronously driven to move under the restrictions of the guide rails a1 and b6. After the system cabinet is pushed to the specified position, the pushing can be stopped, and then the tray 3 can be pushed to the side of the guide rail a1 to facilitate the loading of the system cabinet. The workers can move the system cabinet off the pallet 3. When removing the system cabinet from the pallet 3, the guide rods a7 and the guide rods b9 can be placed on the front and back sides of the position where the system cabinet on the pallet 3 is unloaded. When the workers move the system cabinet off the pallet 3, one side of the system cabinet can be lifted by the guide rods a7 and the guide rods b9 during the transportation process to reduce the number of people during transportation. The workers who are not carrying can hold the system cabinet on one side. After the system cabinet is stably moved to the ground by the guide rods a7 and the guide rods b9, the installation position can be adjusted later.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic moving device for installing a DCS system cabinet, comprising a guide rail a (1) and a guide rail b (6) installed on the right side of the guide rail a (1); A tray (3) is provided between the upper sides of the guide rail a (1) and the guide rail b (6) to support the cabinet; A plurality of moving wheels (10) are equidistantly arranged on the outer wall of the lower end of the tray (3); Its characteristics are: A guide rod a (7) is provided on the right side of the guide rail b (6), and a guide rod b (9) is provided on the rear side of the guide rod a (7).

2. The automatic moving device for DCS system cabinet installation according to claim 1, characterized in that: A plurality of fixing rods (8) are fixedly connected at equal intervals between the guide rod a (7) and the guide rod b (9), and a fixing plate (11) is fixedly connected to the outer walls of the left ends of the guide rod a (7) and the guide rod b (9).

3. The automatic moving device for DCS system cabinet installation according to claim 2, characterized in that: The lower outer walls of the two fixing plates (11) are fixedly connected with a clamping block (12), and the lower outer walls of the two clamping blocks (12) are internally provided with a downwardly opening clamping groove.

4. The automatic moving device for DCS system cabinet installation according to claim 1, characterized in that: The guide rod a (7), the fixing rod (8) and the guide rod b (9) are made of the same construction material as the guide rail a (1), and the guide rod a (7), the fixing rod (8) and the guide rod b (9) are fixedly connected by welding.

5. The automatic moving device for DCS system cabinet installation according to claim 1, characterized in that: The upper outer wall of the tray (3) is provided with a baffle (13) to shield the position of the raised welding point at the welding gap at the upper end of the tray (3), and the front and rear outer walls of the tray (3) are both fixedly connected with support plates (15).

6. The automatic moving device for DCS system cabinet installation according to claim 5, characterized in that: The other ends of the two support plates (15) are fixedly connected to a clamping plate a (14) to limit the installation position of the baffle (13), and one ends of the two clamping plates a (14) are fixedly connected to a clamping plate b (16).

7. The automatic moving device for DCS system cabinet installation according to claim 1, characterized in that: A plurality of support frames (4) are fixedly connected inside the tray (3), and a plurality of connecting rods (2) are fixedly connected at equal distances between the guide rail a (1) and the guide rail b (6).

8. The automatic moving device for DCS system cabinet installation according to claim 1, characterized in that: The outer walls of the lower ends of the guide rails a (1) and the guide rails b (6) are fixedly connected with a plurality of legs (5) at equal intervals. The guide rails a (1), the connecting rods (2), the legs (5) and the guide rails b (6) are fixedly connected to the tray (3) and the support frame (4) by welding.