Sapphire sheet adsorbing and taking device

Abstract

The utility model discloses a sapphire sheet adsorbing and taking device, which relates to the technical field of sapphire sheet processing and comprises a mounting bottom box, a mounting plate is rotatably mounted at the top end of the mounting bottom box, a mounting plate is fixedly mounted at the top end of the mounting bottom box, and a stabilizing mechanism comprises a fixedly mounted limiting ring and a limiting frame fixedly mounted at the bottom end of the mounting plate. A plurality of supporting columns are evenly and fixedly installed at the bottom end of the installation disc at equal intervals, supporting balls are rotatably installed at the bottom ends of the supporting columns, and the outer side walls of the supporting balls are attached to the top end of the installation bottom box. By arranging the stabilizing mechanism, when the driving mechanism drives the mounting disc to rotate and the limiting frame rotates in the limiting ring, the rotating ball rotates, meanwhile, the supporting ball rotates, and the stability and smoothness of the device during rotation are improved while the supporting column supports the mounting disc.

Description

Technical Field

[0001] The utility model relates to the technical field of sapphire sheet processing, in particular to a sapphire sheet adsorption and material removal device. Background Art

[0002] Sapphire, a key semiconductor and optical material, is widely used in LEDs, lasers, watch mirrors, and other applications. Its excellent physical and chemical properties enable it to perform exceptionally well in high-power, high-temperature, and harsh environments. However, the production and processing of sapphire sheets requires extremely high precision and surface quality. Even the slightest scratch or damage can severely impact the performance and reliability of the final product.

[0003] In practical applications, the adsorption and material removal device can be widely used in various production links of sapphire sheets. For example, during the post-cutting transportation process, the device can safely transfer the cut sapphire sheets from the cutting platform to the cleaning and drying equipment, ensuring that the surface is clean and intact. In the detection and inspection process after cleaning and drying, the device can accurately place the sapphire sheets on the testing instrument to ensure the accuracy of the test results. During further processing, such as grinding, polishing, etching, etc., the device can transfer the sapphire sheets from one device to another to ensure the smooth progress of each step. Finally, in the packaging and shipping process, the device can transfer the processed sapphire sheets from the production line to the packaging area, ensuring that the product is not damaged during the packaging process.

[0004] Traditional handling methods often rely on manual operation or simple mechanical clamps. These methods can easily cause sapphire sheets to be scratched, bumped, or dropped during handling. This is especially true when handling large, high-value sapphire sheets, where losses are even more severe. Therefore, a sapphire sheet suction and removal device is needed. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the existing technology that traditional transportation methods mostly use manual operation or simple mechanical clamps, which easily cause scratches, bumps or drops of sapphire sheets during transportation, and to propose a sapphire sheet adsorption and material removal device.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A sapphire sheet adsorption and material-removing device comprises an installation base box, a installation disk is rotatably installed on the top of the installation base box, a stabilizing mechanism is provided on the top of the installation base box to ensure the stability of the installation disk during rotation, a driving mechanism for driving the installation disk to rotate is provided in the installation base box, a installation plate is fixedly installed on the top of the installation base box, an adjustment mechanism is provided on one side of the installation plate, and an adsorption and material-removing mechanism is provided on the other side of the installation plate. The stabilizing mechanism comprises a fixedly installed limiting ring, a limiting frame is fixedly installed on the bottom end of the installation plate, a plurality of rotating balls are equidistantly and evenly installed on the bottom end of the limiting frame, the outer side walls of the plurality of rotating balls are fitted with the inner top of the limiting frame, a plurality of supporting columns are equidistantly and evenly fixed on the bottom end of the installation plate, support balls are rotatably installed on the bottom ends of the plurality of support columns, and the outer side walls of the support balls are fitted with the top of the installation base box.

[0008] Preferably, the mounting plate is movably arranged in a limiting ring, the limiting ring has an inverted L-shaped cross section, the limiting frame has an inverted L-shaped cross section, and there is a gap between the bottom surface of the limiting frame and the top surface of the mounting bottom box;

[0009] It is used to ensure the overall stability and smoothness of the device when adsorbing and removing sapphire sheets. When the driving mechanism drives the mounting plate to rotate, the limit frame rotates in the limit ring, and the rotating ball rotates to prevent the mounting plate from deflecting. At the same time, the supporting ball rotates, and the support column provides support for the mounting plate, while increasing the stability and smoothness of the device during rotation.

[0010] Preferably, the driving mechanism includes a first forward and reverse motor fixedly mounted at the bottom end of the mounting bottom box, a rotating shaft fixedly mounted at the center of the bottom end of the mounting plate, the rotating shaft rotates and penetrates into the mounting bottom box, and the output shaft of the first forward and reverse motor is coaxially fixedly connected to the rotating shaft;

[0011] It is used to drive the mounting plate to rotate. The first forward and reverse motor drives the rotating shaft to rotate, and the rotating shaft drives the mounting plate to rotate to realize the transfer of the sapphire sheet.

[0012] Preferably, the adjustment mechanism includes a fixed box fixedly mounted on the outer side wall of the mounting plate, a threaded rod is rotatably mounted in the fixed box, a second forward and reverse motor is fixedly mounted on the outer side wall of the fixed box, an output shaft of the second forward and reverse motor is coaxially fixedly connected to the threaded rod, a screw block is provided on the threaded sleeve of the threaded rod, a push-pull rod is fixedly mounted on the side of the screw block close to the mounting plate, and the push-pull rod slides through the outer side wall of the fixed box and the mounting plate;

[0013] It is used to adjust the position of the mounting block, start the second forward and reverse motor, and the second forward and reverse motor drives the threaded rod to rotate. As the threaded rod rotates, the screw block moves, the screw block drives the push-pull rod to move, and the push rod drives the mounting block to move.

[0014] Preferably, the adsorption material-removing mechanism includes a mounting block, which is fixedly mounted on the end of the push-pull rod, an electric telescopic rod is fixedly mounted on the bottom end of the mounting block, an adsorption rubber ball is fixedly mounted on the bottom end of the electric telescopic rod, and an adsorption hole is opened at the bottom end of the adsorption rubber ball;

[0015] A micro air pump is fixedly mounted at the bottom of the mounting block, the micro air pump is connected to an air outlet pipe and an air intake pipe, and the other end of the air intake pipe is connected to the interior of the adsorption rubber ball;

[0016] It is used to realize the adsorption and material extraction of sapphire sheets. After the mounting block is moved to the appropriate position, the electric telescopic rod drives the adsorption rubber ball to move to the appropriate position, and then the micro air pump is started. The micro air pump forms a negative pressure inside the adsorption rubber ball through the outlet pipe and the intake pipe. When the adsorption rubber ball fits the sapphire sheet, the adsorption rubber ball is tightly fitted to the sapphire sheet through the adsorption hole.

[0017] The utility model has the following beneficial effects:

[0018] 1. By setting up a stabilizing mechanism, when the driving mechanism drives the mounting plate to rotate, when the limit frame rotates in the limit ring, the rotating ball rotates to prevent the mounting plate from deflecting. At the same time, the supporting ball rotates. While the support column provides support for the mounting plate, the stability and smoothness of the device during rotation are increased.

[0019] 2. By setting up the adjustment mechanism and the adsorption and material-taking mechanism, start the second forward and reverse motor, which drives the threaded rod to rotate. As the threaded rod rotates, the screw block moves, and the screw block drives the push-pull rod to move, and the push rod drives the mounting block to move. After the mounting block moves to the appropriate position, the electric telescopic rod drives the adsorption rubber ball to move to the appropriate position, and then start the micro air pump. The micro air pump forms a negative pressure inside the adsorption rubber ball through the air outlet pipe and the air intake pipe. When the adsorption rubber ball is fitted to the sapphire sheet, the adsorption rubber ball is tightly fitted to the sapphire sheet through the adsorption hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the external structure of a sapphire sheet adsorption and material removal device proposed in the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the stabilizing mechanism of the utility model;

[0022] Figure 3 This is a structural diagram of the adjustment mechanism of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the adsorption material taking mechanism of the utility model.

[0024] In the figure: 1. Mounting base box; 2. Mounting plate; 3. Stabilizing mechanism; 31. Limiting ring; 32. Limiting frame; 33. Rotating ball; 34. Support column; 35. Support ball; 4. Driving mechanism; 41. First forward and reverse motor; 42. Rotating shaft; 5. Mounting plate; 6. Adjusting mechanism; 61. Fixing box; 62. Threaded rod; 63. Second forward and reverse motor; 64. Screw block; 65. Push-pull rod; 7. Adsorption and material removal mechanism; 71. Mounting block; 72. Electric telescopic rod; 73. Adsorption rubber ball; 74. Adsorption hole; 75. Micro air pump; 76. Exhaust pipe; 77. Intake pipe. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0027] Reference Figure 1-4 A sapphire sheet adsorption and material taking device comprises an installation base box 1, a installation base box 1 having a mounting plate 2 rotatably installed on the top of the installation base box 1, a stabilizing mechanism 3 is provided on the top of the installation base box 1 to ensure the stability of the installation base box 2 during rotation, a driving mechanism 4 for driving the installation base box 2 to rotate is provided inside the installation base box 1, a mounting plate 5 is fixedly installed on the top of the installation base box 1, an adjustment mechanism 6 is provided on one side of the installation plate 5, and an adsorption and material taking mechanism 7 is provided on the other side of the installation plate 5, the stabilizing mechanism 3 comprises a fixedly installed limiting ring 31, a limiting frame 32 is fixedly installed on the bottom end of the installation base box 2, a plurality of rotating balls 33 are equidistantly and evenly installed on the bottom end of the limiting frame 32, and the outer walls of the plurality of rotating balls 33 are fitted with the inner top of the limiting frame 32, a plurality of supporting columns 34 are equidistantly and evenly fixed on the bottom end of the installation base box 2, and supporting balls 35 are rotatably installed on the bottom ends of the plurality of supporting columns 34, and the outer walls of the supporting balls 35 are fitted with the top of the installation base box 1.

[0028] The mounting plate 2 is movably arranged in the limiting ring 31 . The cross section of the limiting ring 31 is inverted L-shaped. The cross section of the limiting frame 32 is inverted L-shaped. There is a gap between the bottom surface of the limiting frame 32 and the top surface of the mounting bottom box 1 .

[0029] The driving mechanism 4 includes a first forward and reverse motor 41 fixedly installed at the bottom end of the mounting base box 1, and a rotating shaft 42 is fixedly installed at the center of the bottom end of the mounting plate 2. The rotating shaft 42 rotates and passes through the mounting base box 1. The output shaft of the first forward and reverse motor 41 is coaxially fixedly connected with the rotating shaft 42.

[0030] The adjustment mechanism 6 includes a fixed box 61 fixedly installed on the outer wall of the mounting plate 5, a threaded rod 62 is rotatably installed in the fixed box 61, a second forward and reverse motor 63 is fixedly installed on the outer wall of the fixed box 61, the output shaft of the second forward and reverse motor 63 is coaxially fixedly connected with the threaded rod 62, a screw block 64 is threadedly sleeved on the threaded rod 62, a push-pull rod 65 is fixedly installed on the side of the screw block 64 close to the mounting plate 5, and the push-pull rod 65 slides through the outer wall of the fixed box 61 and the mounting plate 5.

[0031] The adsorption material-taking mechanism 7 includes a mounting block 71, which is fixedly mounted on the end of the push-pull rod 65. An electric telescopic rod 72 is fixedly mounted on the bottom end of the mounting block 71, and an adsorption rubber ball 73 is fixedly mounted on the bottom end of the electric telescopic rod 72. An adsorption hole 74 is provided on the bottom end of the adsorption rubber ball 73.

[0032] A micro air pump 75 is fixedly mounted on the bottom end of the mounting block 71 . The micro air pump 75 is connected to an air outlet pipe 76 and an air intake pipe 77 . The other end of the air intake pipe 77 is connected to the interior of the adsorption rubber ball 73 .

[0033] In the present invention, the first forward and reverse motor 41 drives the rotating shaft 42 to rotate, and the rotating shaft 42 drives the mounting plate 2 to rotate. When the mounting plate 2 rotates, the limit frame 32 rotates in the limit ring 31, and the rotating ball 33 rotates to prevent the mounting plate 2 from deflecting. At the same time, the supporting ball 35 rotates, and while the supporting column 34 provides support for the mounting plate 2, the stability and smoothness of the device during rotation are increased. The second forward and reverse motor 63 is started, and the second forward and reverse motor 63 drives the threaded rod 62 to rotate. As the threaded rod 62 rotates, The rotation causes the screw block 64 to move, and the screw block 64 drives the push-pull rod 65 to move, and the push-pull rod 65 drives the mounting block 71 to move. After the mounting block 71 moves to the appropriate position, the electric telescopic rod 72 drives the adsorption rubber ball 73 to move to the appropriate position, and then the micro air pump 75 is started. The micro air pump 75 forms a negative pressure treatment in the adsorption rubber ball 73 through the outlet pipe 76 and the intake pipe 77. When the adsorption rubber ball 73 is in contact with the sapphire sheet, the adsorption rubber ball 73 is tightly fitted to the sapphire sheet through the adsorption hole 74.

[0034] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A sapphire sheet adsorption and material removal device, comprising a mounting base box (1), a mounting disc (2) rotatably mounted on the top of the mounting base box (1), a stabilizing mechanism (3) for ensuring the stability of the mounting disc (2) during rotation is provided on the top of the mounting base box (1), a driving mechanism (4) for driving the mounting disc (2) to rotate is provided in the mounting base box (1), a mounting plate (5) is fixedly mounted on the top of the mounting base box (1), an adjustment mechanism (6) is provided on one side of the mounting plate (5), and an adsorption and material removal mechanism (7) is provided on the other side of the mounting plate (5), characterized in that: The stabilizing mechanism (3) comprises a fixedly mounted limiting ring (31), a fixedly mounted limiting frame (32) at the bottom end of the mounting plate (2), a plurality of rotating balls (33) equidistantly and evenly mounted on the inner bottom end of the limiting frame (32), the outer side walls of the plurality of rotating balls (33) being in contact with the inner top end of the limiting frame (32), a plurality of supporting columns (34) equidistantly and evenly mounted on the bottom end of the mounting plate (2), supporting balls (35) being rotatably mounted on the bottom ends of the plurality of supporting columns (34), and the outer side walls of the supporting balls (35) being in contact with the top end of the mounting bottom box (1).

2. The sapphire sheet adsorption and removal device according to claim 1, characterized in that: The installation plate (2) is movably arranged in a limiting ring (31), the cross section of the limiting ring (31) is in an inverted L shape, the cross section of the limiting frame (32) is in an inverted L shape, and there is a gap between the bottom surface of the limiting frame (32) and the top surface of the installation bottom box (1).

3. The sapphire sheet adsorption and removal device according to claim 1, characterized in that: The driving mechanism (4) comprises a first forward and reverse motor (41) fixedly mounted at the bottom end of the mounting base box (1); a rotating shaft (42) is fixedly mounted at the center of the bottom end of the mounting plate (2); the rotating shaft (42) rotates and penetrates into the mounting base box (1); and the output shaft of the first forward and reverse motor (41) is coaxially fixedly connected to the rotating shaft (42).

4. The sapphire sheet adsorption and removal device according to claim 1, characterized in that: The adjustment mechanism (6) comprises a fixed box (61) fixedly mounted on the outer side wall of the mounting plate (5), a threaded rod (62) being rotatably mounted in the fixed box (61), a second forward and reverse motor (63) being fixedly mounted on the outer side wall of the fixed box (61), an output shaft of the second forward and reverse motor (63) being coaxially fixedly connected to the threaded rod (62), a screw block (64) being threadedly sleeved on the threaded rod (62), a push-pull rod (65) being fixedly mounted on the side of the screw block (64) close to the mounting plate (5), and the push-pull rod (65) slidingly passing through the outer side wall of the fixed box (61) and the mounting plate (5).

5. The sapphire sheet adsorption and removal device according to claim 4, characterized in that: The adsorption material taking mechanism (7) comprises a mounting block (71), the mounting block (71) is fixedly mounted on the end of the push-pull rod (65), an electric telescopic rod (72) is fixedly mounted on the bottom end of the mounting block (71), an adsorption rubber ball (73) is fixedly mounted on the bottom end of the electric telescopic rod (72), and an adsorption hole (74) is provided at the bottom end of the adsorption rubber ball (73).

6. The sapphire sheet adsorption and removal device according to claim 5, characterized in that: A micro air pump (75) is fixedly mounted on the bottom end of the mounting block (71), and the micro air pump (75) is connected to an air outlet pipe (76) and an air intake pipe (77), and the other end of the air intake pipe (77) is connected to the inside of the adsorption rubber ball (73).

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