Ton barrel filling line with double conveying lines

Abstract

The utility model discloses a double-conveying-line ton barrel filling line, which belongs to the technical field of ton barrel filling and comprises a base plate, and a plurality of supporting columns are fixedly mounted at the upper end of the base plate. The first ton barrel conveying line is composed of a plurality of sections of first fixed conveying lines which are not connected, and the second ton barrel conveying line is composed of a plurality of sections of second fixed conveying lines which are not connected. A material moving space is formed between the adjacent first fixed conveying line and second fixed conveying line; a moving track is mounted below the material moving space; a lifting type track mechanism is arranged on the moving track; the lifting type rail mechanism comprises a walking assembly and a lifting assembly. The walking assembly is mounted on the moving track; three filling machines are fixedly installed on the rear side of the upper end of the base plate. Through the operation, continuous filling of the ton barrels can be achieved, and the filling efficiency of the ton barrels is improved; and moreover, the ton barrels which are not filled and filled can be distinguished, so that the filling efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of ton barrel filling, in particular to a ton barrel filling line with double conveyor lines. Background Art

[0002] The transportation and storage of liquid products often rely on ton barrels. Currently, ton barrels are mainly composed of a barrel frame and a movable barrel body, in which the barrel body is placed inside the barrel frame.

[0003] Chinese patent CN209337037U discloses a ton barrel filling device, including an electronic ton scale, a lower support rod fixed on the bottom plate, an upper support rod arranged above the lower support rod, a counterweight block slidingly arranged on the track, a material pipe connecting pipe and a nitrogen pipe connecting pipe connected thereto fixed to the delivery pipe on the right side of the upper support rod, the left end of the delivery pipe being connected to the right end of the inverted U-shaped pipe, a downwardly protruding lower convex portion being provided at the lower part of the left end of the delivery pipe, a shower pipe connected to the delivery pipe being fixed at the lower end of the lower convex portion, a valve being provided on the shower pipe, the left end of the inverted U-shaped pipe being connected to the movable pipe through a stainless steel bellows, a cover plate being fixed on the movable pipe to block the material port of the ton barrel, a sealing silicone cylinder coaxial with the cover plate being fixed at the lower end of the cover plate, and an air outlet one-way valve being fixed on the cover plate. However, the following problems still exist in the use of this device:

[0004] When using this device to fill ton barrels, it is necessary to wait for the previous ton barrel to be filled before the next ton barrel can be filled. Since the volume of the ton barrel is large and the filling time is long, the standby time will be increased and the efficiency of ton barrel filling will be reduced.

[0005] Based on this, the utility model designs a double-conveyor line ton barrel filling line to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the prior art, the utility model provides a double-conveyor line ton barrel filling line.

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A double-conveyor-line ton barrel filling line comprises a base plate, a filling machine, a first ton barrel conveyor line, a second ton barrel conveyor line, a movable track, a lifting track mechanism, a movable conveyor line, a support column and a material transfer space; a plurality of support columns are fixedly mounted on the upper end of the base plate; the first ton barrel conveyor line and the second ton barrel conveyor line are fixedly mounted on the upper ends of the support columns and are distributed on the front and rear sides of the upper end of the base plate; the first ton barrel conveyor line is composed of multiple unconnected first fixed conveyor lines, and the second ton barrel conveyor line is composed of multiple unconnected second fixed conveyor lines; a material transfer space is formed between adjacent first fixed conveyor lines and second fixed conveyor lines. The movable rail is fixedly mounted on the upper end of the base plate below each material transfer space; a lifting rail mechanism for controlling the movement of the movable conveyor line is provided on the movable rail; the lifting rail mechanism includes a traveling assembly for controlling the movement of the lifting assembly and a lifting assembly for controlling the lifting of the movable conveyor line; the traveling assembly is mounted on the movable rail; the lifting assembly is mounted on the traveling assembly and the lifting assembly is connected to the movable conveyor line; the positions of the three material transfer spaces are arranged from left to right as the first material transfer station, the second material transfer station and the third material transfer station; three filling machines are fixedly mounted on the rear side of the upper end of the base plate;

[0009] Furthermore, the first ton barrel conveying line and the second ton barrel conveying line have the same structure and are arranged in parallel;

[0010] Furthermore, the walking assembly includes a base, a rotating wheel and a wheel shaft; the wheel shaft is rotatably arranged at the lower end of the base; the left and right ends of the wheel shaft are fixedly mounted with rotating wheels; the rotating wheels are rollingly connected to the movable track;

[0011] Furthermore, the lifting assembly includes a motor, a longitudinal steering gearbox, a transverse steering gearbox, a longitudinal rotating shaft, a transverse transmission shaft, a lifting reversing assembly and a synchronous shaft. The motor is fixedly mounted on the middle part of the upper end of the base; the longitudinal steering gearbox is fixedly mounted on the middle part of the upper end of the base, and the installation position of the longitudinal steering gearbox is to the left of the motor; the transverse steering gearboxes are symmetrically fixedly mounted on the front and rear sides of the upper end of the base; the output end of the motor is fixedly connected to the input end of the longitudinal steering gearbox; the output end of the longitudinal steering gearbox is fixedly connected to the longitudinal rotating shaft; the front and rear ends of the longitudinal rotating shaft are fixedly connected to the input ends of the two transverse steering gearboxes; the output end of the transverse steering gearbox is fixedly connected to the transverse transmission shaft; the left and right ends of the transverse transmission shaft are connected to the lifting reversing assembly; the lifting reversing assembly is mounted on the base, and the synchronous shaft is mounted on the lifting reversing assembly;

[0012] Furthermore, the lifting reversing assembly includes a reversing gearbox and a screw, the left and right ends of the transverse transmission shaft are fixedly connected to the input end of the reversing gearbox; one output end of the reversing gearbox is threadedly connected to the screw; the upper ends of the screws provided on the two reversing gearboxes connected to the transverse transmission shaft are fixedly connected to the movable conveyor line; multiple reversing gearboxes are fixedly mounted on the upper end of the base; the front and rear ends of the synchronization shaft are fixedly connected to the other output end of the reversing gearbox on the front and rear sides;

[0013] Furthermore, the reversing gearbox includes a first worm gear, a second worm gear, a threaded sleeve, a first worm, a second worm and a housing, wherein the first worm gear and the second worm gear are rotatably connected inside the housing; the front and rear ends of the synchronization shaft are fixedly connected to the first worm; the left and right ends of the transverse transmission shaft are fixedly connected to the second worm; the first worm is meshed with the first worm gear; the second worm is meshed with the second worm gear; the upper end of the first worm gear is fixedly mounted with a threaded sleeve; the threaded sleeve is threadedly connected to the lead screw;

[0014] Furthermore, the first worm gear is installed above the second worm gear;

[0015] Furthermore, the first fixed conveyor line, the second fixed conveyor line and the movable conveyor line adopt a double-speed chain conveyor line structure.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: through the cooperation of the first fixed conveyor line, the second fixed conveyor line and the movable conveyor line, the continuous filling of ton barrels can be achieved, thereby improving the efficiency of ton barrel filling; and the ton barrels that have not been filled and the ton barrels that have been filled can be distinguished, which is convenient for the staff to carry out subsequent operations and improves the practicality of the device; through the cooperation of the walking component and the lifting component, the standby time required to move the ton barrels is reduced, thereby further improving the filling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be derived from these drawings without inventive effort.

[0018] Figure 1 This is a three-dimensional diagram of a double-conveyor line tote filling line of the utility model;

[0019] Figure 2 This is a front view of a double-conveyor-line tote-barrel filling line of the utility model;

[0020] Figure 3 for Figure 1 Enlarged view of point A in the middle;

[0021] Figure 4 It is a three-dimensional diagram of the lifting track mechanism;

[0022] Figure 5 Schematic diagram of the internal structure of the reversing gearbox.

[0023] The numbers in the figure represent:

[0024] 1. Base plate; 2. Filling machine; 3. First fixed conveyor line; 4. Second fixed conveyor line; 5. Mobile track; 6. Lifting track mechanism; 61. Traveling assembly; 611. Base; 613. Rotating wheel; 614. Wheel axle; 62. Lifting assembly; 621. Motor; 622. Longitudinal steering gearbox; 623. Transverse steering gearbox; 624. Longitudinal rotating shaft; 625. Transverse transmission shaft; 626. Reversing gearbox; 6261. First worm gear; 6262. Second worm gear; 6263. Threaded sleeve; 6264. First worm; 6265. Second worm; 6266. Housing; 627. Screw; 628. Synchronous shaft; 7. Movable conveyor line; 8. Support column; 9. Material transfer space. DETAILED DESCRIPTION

[0025] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0026] The terms “left,” “right,” “front,” “back,” “up,” and “down” mentioned in the following description are oriented in the viewing direction of the front view.

[0027] Example 1: In some embodiments, please refer to the accompanying drawings of the specification. Figure 1-Figure 5, a double-conveyor line ton barrel filling line, comprising a base plate 1, a filling machine 2, a first ton barrel conveyor line, a second ton barrel conveyor line, a movable track 5, a lifting track mechanism 6, a movable conveyor line 7, a support column 8 and a material transfer space 9; a plurality of support columns 8 are fixedly installed on the upper end of the base plate 1; the first ton barrel conveyor line and the second ton barrel conveyor line are fixedly installed on the upper end of the support column 8 and are distributed on the front and rear sides of the upper end of the base plate 1; the first ton barrel conveyor line and the second ton barrel conveyor line have the same structure and are arranged in parallel; the first ton barrel conveyor line is composed of multiple unconnected first fixed conveyor lines 3, and the second ton barrel conveyor line is composed of multiple unconnected second fixed conveyor lines 4; a material transfer space 9 is formed between adjacent first fixed conveyor lines 3 and second fixed conveyor lines 4; a movable track 5 is fixedly installed on the upper end of the base plate 1 below each material transfer space 9; the movable track 5 is provided with a lifting track mechanism 6 for controlling the movement of the movable conveyor line 7; the lifting track mechanism 6 includes a walking component 61 for controlling the movement of the lifting component 62 and a lifting component 62 for controlling the lifting of the movable conveyor line 7; the walking component 61 is installed on the movable track 5; the lifting component 62 is installed on the walking component 61 and the lifting component 62 is connected to the movable conveyor line 7; the positions of the three material transfer spaces 9 are set as the first material transfer station, the second material transfer station and the third material transfer station from left to right; three filling machines 2 are fixedly installed on the rear side of the upper end of the base plate 1; the installation position of the filling machine 2 is located at the rear end of the first material transfer station, the second material transfer station and the third material transfer station of the first fixed conveyor line 3; the first fixed conveyor line 3, the second fixed conveyor line 4 and the movable conveyor line 7 adopt a double-speed chain conveyor line structure.

[0028] In the present invention, in the initial state, the walking assembly 61 drives the lifting assembly 62 to move backward along the moving track 5 to the positions of the first material moving station, the second material moving station and the third material moving station of the second fixed conveyor line 4. At this time, the movable conveyor line 7 set on the lifting assembly 62 is aligned with the second fixed conveyor line 4 and connects the second ton barrel conveyor line; the three ton barrels that have not been filled move to the right from the left end of the second fixed conveyor line 4 until the leftmost ton barrel of the three ton barrels moves to the movable conveyor line 7 of the first material moving station, the lifting assembly 62 works to drive the movable conveyor line 7 to descend, and the walking assembly 61 works to drive the lifting assembly 62 to move backward along the moving track 5 until the walking assembly 61 moves to the first material moving station of the first fixed conveyor line 3, the lifting assembly 62 works to drive the movable conveyor line 7 to rise until the movable conveyor line 7 is aligned and connected with the first fixed conveyor line 3; then the filling machine 2 works to fill the ton barrels;

[0029] When the first ton barrel is being filled, the other two ton barrels continue to move to the right through the second fixed conveyor line 4 until the left ton barrel of the two ton barrels moves to the second material-transferring movable conveyor line 7 on the second fixed conveyor line 4. The lifting assembly 62 drives the movable conveyor line 7 to descend, and the walking assembly 61 drives the movable conveyor line 7 to the second material-transferring station on the first fixed conveyor line 3. The filling machine 2 starts to fill the ton barrel;

[0030] When the second ton barrel is being filled, the last ton barrel continues to move to the right through the second fixed conveyor line 4 until it moves to the third movable conveyor line 7 for material transfer on the second fixed conveyor line 4. The lifting assembly 62 drives the movable conveyor line 7 down, and the traveling assembly 61 drives the movable conveyor line 7 to move to the third material transfer station on the first fixed conveyor line 3. The filling machine 2 starts to fill the ton barrel.

[0031] After filling, the ton barrels are moved out through the first fixed conveyor line 3; and the walking component 61 drives the lifting component 62 to move forward, driving the movable conveyor line 7 back to the first material transfer station, the second material transfer station and the third material transfer station of the first fixed conveyor line 3; repeating the above operations, through the cooperation of the first fixed conveyor line 3, the second fixed conveyor line 4 and the movable conveyor line 7, the continuous filling of ton barrels can be achieved, which improves the efficiency of ton barrel filling; and the ton barrels that have not been filled and those that have been filled can also be distinguished, which is convenient for the staff to carry out subsequent operations and improves the practicality of the device; through the cooperation of the walking component 61 and the lifting component 62, the standby time required to move the ton barrels is reduced, and the filling efficiency is further improved.

[0032] The walking assembly 61 includes a base 611, a rotating wheel 613 and a wheel axle 614. The wheel axle 614 is rotatably arranged at the lower end of the base 611; the rotating wheels 613 are fixedly installed at the left and right ends of the wheel axle 614; the wheel axle 614 can be driven by a motor; and the rotating wheel 613 is rollingly connected to the moving track 5.

[0033] The lifting assembly 62 includes a motor 621, a longitudinal steering gearbox 622, a transverse steering gearbox 623, a longitudinal rotating shaft 624, a transverse transmission shaft 625, a reversing gearbox 626, a screw 627 and a synchronization shaft 628. The motor 621 is fixedly mounted on the middle part of the upper end of the base 611; the longitudinal steering gearbox 622 is fixedly mounted on the middle part of the upper end of the base 611, and the installation position of the longitudinal steering gearbox 622 is to the left of the motor 621; the transverse steering gearbox 623 is symmetrically fixedly mounted on the front and rear sides of the upper end of the base 611; the output end of the motor 621 is fixedly connected to the input end of the longitudinal steering gearbox 622; the output end of the longitudinal steering gearbox 622 is fixedly connected to the longitudinal rotating shaft 624; the front and rear ends of the longitudinal rotating shaft 624 are fixedly connected to the input ends of the two transverse steering gearboxes 623; the output end of the transverse steering gearbox 623 is fixedly connected to the transverse transmission shaft 625; the left and right ends of the transverse transmission shaft 625 are fixedly connected to the input end of the reversing gearbox 626; One output end of the reversing gear box 626 is threadedly connected to the screw rod 627; the upper ends of the screw rods 627 arranged on the two reversing gear boxes 626 connected to the transverse transmission shaft 625 are fixedly connected to the movable conveyor line 7; multiple reversing gear boxes 626 are fixedly installed on the upper end of the base 611; the reversing gear box 626 adopts a worm gear reversing structure, and the worm is threadedly connected to the screw rod 627 through a threaded sleeve; the front and rear ends of the synchronization shaft 628 are fixedly connected to the other output end of the reversing gear box 626 on the front and rear sides to ensure synchronization.

[0034] In the present invention, when the ton barrel passes through the first material shifting station, the second material shifting station and the third material shifting station on the second fixed conveyor line 4 and moves to the movable conveyor line 7, the motor 621 works to drive the longitudinal steering gearbox 622 to operate, and the longitudinal steering gearbox 622 simultaneously drives the front and rear two transverse steering gearboxes 623 to work through the longitudinal rotating shaft 624, and the transverse steering gearbox 623 drives the transverse transmission shaft 625 to drive the left and right reversing gearboxes 626 to work, so that the screw rod 627 drives the movable conveyor line 7 to move downward; then the wheel shaft 614 rotates, so that the turntable 613 moves backward along the movable track 5 until it moves to the first material shifting station, the second material shifting station and the third material shifting station on the first fixed conveyor line 3, the motor 621 works to drive the movable conveyor line 7 to reset, and then the filling machine 2 can fill the ton barrel. After filling, the ton barrel moves to the first fixed conveyor line 3 through the movable conveyor line 7 and is moved out through the first fixed conveyor line 3.

[0035] Embodiment 2: In some embodiments, as Figure 5As shown, as a preferred embodiment of the present invention, the reversing gear box 626 includes a first worm gear 6261, a second worm gear 6262, a threaded sleeve 6263, a first worm 6264, a second worm 6265 and a housing 6266. The first worm gear 6261 and the second worm gear 6262 are rotatably connected inside the housing 6266, and the installation position of the first worm gear 6261 is above the second worm gear 6262; the front and rear ends of the synchronization shaft 628 are fixedly connected to the first worm 6264; the left and right ends of the transverse transmission shaft 625 are fixedly connected to the second worm 6265; the first worm 6264 is meshed with the first worm gear 6261; the second worm 6265 is meshed with the second worm gear 6262; the upper end of the first worm gear 6261 is fixedly installed with a threaded sleeve 6263; the threaded sleeve 6263 is threadedly connected to the screw 627.

[0036] In the present invention, when the transverse transmission shaft 625 rotates, it drives the second worm gears 6265 on the left and right sides to rotate together, and the second worm gear 6265 rotates to drive the second worm wheel 6262 to rotate, so that the first worm wheel 6261 rotates with the second worm gear 6262, and the threaded sleeve 6263 rotates with the first worm gear 6261, so that the screw rod 627 is raised and lowered; and the first worm wheel 6261 drives the first worm gear 6264 to rotate, driving the synchronous shaft 628 to rotate, so that the first worm gears 6261 on the front and rear sides maintain synchronization.

[0037] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A double-conveyor-line ton barrel filling line, comprising a base plate (1), characterized in that: The invention also includes a filling machine (2), a first ton barrel conveyor line, a second ton barrel conveyor line, a movable track (5), a lifting track mechanism (6), a movable conveyor line (7), a support column (8) and a material transfer space (9); a plurality of support columns (8) are fixedly installed on the upper end of the base plate (1); the first ton barrel conveyor line and the second ton barrel conveyor line are fixedly installed on the upper ends of the support columns (8) and are distributed on the front and rear sides of the upper end of the base plate (1); the first ton barrel conveyor line is composed of multiple sections of unconnected first fixed conveyor lines (3), and the second ton barrel conveyor line is composed of multiple sections of unconnected second fixed conveyor lines (4); a material transfer space (9) is formed between adjacent first fixed conveyor lines (3) and second fixed conveyor lines (4); a movable track (5) is fixedly installed on the upper end of the base plate (1) below each material transfer space (9); a movable track (5) is provided on the movable track (5) A lifting track mechanism (6) is provided for controlling the movement of a movable conveyor line (7); the lifting track mechanism (6) comprises a walking assembly (61) for controlling the movement of the lifting assembly (62) and a lifting assembly (62) for controlling the lifting of the movable conveyor line (7); the walking assembly (61) is mounted on the movable track (5); the lifting assembly (62) is mounted on the walking assembly (61) and the lifting assembly (62) is connected to the movable conveyor line (7); the positions of the three material transfer spaces (9) are sequentially arranged from left to right as a first material transfer station, a second material transfer station and a third material transfer station; three filling machines (2) are fixedly mounted on the rear side of the upper end of the base plate (1); the installation position of the filling machine (2) is located at the rear end of the first material transfer station, the second material transfer station and the third material transfer station of the first fixed conveyor line (3).

2. The double-conveyor line tote filling line according to claim 1 is characterized in that: The first ton barrel conveying line and the second ton barrel conveying line have the same structure and are arranged in parallel.

3. The double-conveyor-line ton barrel filling line according to claim 1 is characterized in that: The walking assembly (61) comprises a base (611), a rotating wheel (613) and a wheel shaft (614); the wheel shaft (614) is rotatably arranged at the lower end of the base (611); the rotating wheels (613) are fixedly mounted on the left and right ends of the wheel shaft (614); and the rotating wheel (613) is rollingly connected to the moving track (5).

4. The double-conveyor-line ton barrel filling line according to claim 3 is characterized in that: The lifting assembly (62) includes a motor (621), a longitudinal steering gearbox (622), a transverse steering gearbox (623), a longitudinal rotation shaft (624), a transverse transmission shaft (625), a lifting reversing assembly and a synchronization shaft (628), wherein the motor (621) is fixedly mounted on the middle of the upper end of the base (611); the longitudinal steering gearbox (622) is fixedly mounted on the middle of the upper end of the base (611), and the installation position of the longitudinal steering gearbox (622) is to the left of the motor (621); the transverse steering gearbox (623) is symmetrically fixedly mounted on the front and rear sides of the upper end of the base (611). The output end of the motor (621) is fixedly connected to the input end of the longitudinal steering gearbox (622); the output end of the longitudinal steering gearbox (622) is fixedly connected to the longitudinal rotating shaft (624); the front and rear ends of the longitudinal rotating shaft (624) are fixedly connected to the input ends of the two transverse steering gearboxes (623); the output end of the transverse steering gearbox (623) is fixedly connected to the transverse transmission shaft (625); the left and right ends of the transverse transmission shaft (625) are connected to the lifting reversing assembly; the lifting reversing assembly is mounted on the base (611), and the synchronization shaft (628) is mounted on the lifting reversing assembly.

5. The double-conveyor-line ton barrel filling line according to claim 4 is characterized in that: The lifting reversing assembly includes a reversing gear box (626) and a screw rod (627), the left and right ends of the transverse transmission shaft (625) are fixedly connected to the input end of the reversing gear box (626); one output end of the reversing gear box (626) is threadedly connected to the screw rod (627); the upper ends of the screw rods (627) arranged on the two reversing gear boxes (626) connected to the transverse transmission shaft (625) are fixedly connected to the movable conveyor line (7); multiple reversing gear boxes (626) are fixedly installed on the upper end of the base (611); the front and rear ends of the synchronization shaft (628) are fixedly connected to the other output end of the reversing gear box (626) on the front and rear sides.

6. The double-conveyor-line ton barrel filling line according to claim 5 is characterized in that: The reversing gearbox (626) comprises a first worm wheel (6261), a second worm wheel (6262), a threaded sleeve (6263), a first worm (6264), a second worm (6265) and a housing (6266). The first worm wheel (6261) and the second worm wheel (6262) are rotatably connected inside the housing (6266); the front and rear ends of the synchronization shaft (628) are fixedly connected to the first worm (6264); the left and right ends of the transverse transmission shaft (625) are fixedly connected to the second worm (6265); the first worm (6264) is meshedly connected to the first worm wheel (6261); the second worm (6265) is meshedly connected to the second worm wheel (6262); the upper end of the first worm wheel (6261) is fixedly mounted with a threaded sleeve (6263); and the threaded sleeve (6263) is threadedly connected to the lead screw (627).

7. The double-conveyor-line ton barrel filling line according to claim 6 is characterized in that: The installation position of the first worm gear (6261) is above the second worm gear (6262).

8. The double-conveyor-line ton barrel filling line according to claim 1 is characterized in that: The first fixed conveyor line (3), the second fixed conveyor line (4) and the movable conveyor line (7) adopt a double-speed chain conveyor line structure.

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