Spraying type saturator large pump emptying module

Abstract

The utility model relates to the technical field of emptying modules, and provides a spraying type saturator large pump emptying module, which comprises a module plate and a plurality of outlets, the module plate is arranged on a mother liquor pipeline of a spraying type saturator large pump, the plurality of outlets are arranged on the module plate and are communicated with the mother liquor pipeline, and the spraying type saturator large pump emptying module is arranged on the spraying type saturator large pump. The device further comprises a connecting pipe, a fixing plate, a protective cylinder, a connecting column, a protective seat, a discharge pipeline and a telescopic pipe, the connecting pipe communicates with each discharge port through the connecting seat, the fixing plate is detachably connected to the module plate, the protective cylinder is slidably arranged on one side of the fixing plate through an adjusting seat, and the connecting column is rotatably mounted on one side of the protective cylinder through a synchronous driving assembly. The protection base is fixedly connected to one side of the connecting column, and the telescopic pipe communicates with one side of the discharging pipeline. By means of the technical scheme, the problem that in the prior art, the communication efficiency of the discharging pipeline is low is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of drainage modules, in particular to a drainage module for a large pump of a spray-type saturator. Background Art

[0002] The ammonium sulfate spray saturator is a deammonification equipment used in the process of purifying coal gas produced by coking plants and coal-to-gas production. It is made entirely of acid-resistant stainless steel and has no lining. The raw gas from the coke oven is cooled and desulfurized, and then enters the spray saturator through a gas preheater for treatment. However, when the mother liquor pipe of the ammonium sulfate spray saturator is under maintenance, the liquid in the mother liquor pipe and the saturator needs to be drained cleanly. The drain pipe in the existing technology needs to be connected to the mother liquor pipe through a tapered reducer pipe. In actual production, it not only takes up a large space and cannot meet most on-site dimensions, but also the reducer has low applicability due to the fixed outlet size. At present, when installing the discharge pipe, it is usually necessary to manually install the discharge pipe at the corresponding discharge outlet with bolts. When it needs to be discharged at another discharge outlet, the discharge pipe needs to be disassembled and reinstalled. The installation and disassembly time is long, and the connection efficiency of the discharge pipe is low. Utility Model Content

[0003] The utility model provides a spray-type saturator large pump discharge module, which solves the problem of low communication efficiency of the discharge pipeline in the related art.

[0004] The technical solution of the present utility model is as follows: a spray-type saturator large pump discharge module includes a module plate and a discharge outlet, the module plate is installed on the mother liquor pipeline of the spray-type saturator large pump, the discharge outlet is set to multiple, and the multiple discharge outlets are all opened on the module plate, and the multiple discharge outlets are all connected to the mother liquor pipeline.

[0005] Furthermore, an adjustment component is provided between the plurality of discharge ports, and the adjustment component includes:

[0006] A connecting pipe, the connecting pipe being connected to each of the discharge ports through a connecting seat;

[0007] a fixing plate, the fixing plate being detachably connected to the module plate;

[0008] A protective tube, the protective tube being slidably arranged on one side of the fixing plate through an adjusting seat;

[0009] A connecting column, the connecting column being rotatably mounted on one side of the protective cylinder through a synchronous drive assembly;

[0010] A protective seat, the protective seat being fixedly connected to one side of the connecting column;

[0011] a discharge pipe, the discharge pipe being fixedly connected to the other side of the connecting column;

[0012] A telescopic tube is connected to one side of the discharge pipe.

[0013] Furthermore, the synchronous drive assembly includes:

[0014] a motor, the motor being mounted on the outer side wall of the protective tube via a mounting seat;

[0015] A driving rod, the driving rod being fixedly connected to the output end of the motor and being rotatably connected to the protective tube;

[0016] a rotating column, the rotating column passing through and rotatably connected to one side of the protective tube, and the rotating column is fixedly connected to the connecting column;

[0017] Gears, wherein two gears are provided, and the two gears are fixedly connected to the driving rod and the rotating column respectively;

[0018] The toothed belt is arranged between the two gears, and the toothed belt is provided with a plurality of tooth grooves matching the gears.

[0019] Furthermore, the adjustment seat includes:

[0020] A mounting plate, the mounting plate being detachably connected to the module plate, and a plurality of mounting screws being threadedly connected between the mounting plate and the module plate;

[0021] An electric cylinder is mounted on the mounting plate, and an output end of the electric cylinder is fixedly connected to the protective cylinder.

[0022] Furthermore, the protective seat includes:

[0023] A protective cover, the protective cover being fixedly connected to one side of the connecting column;

[0024] a sponge layer, the sponge layer being fixedly connected to the inner side wall of the protective cover;

[0025] A blocking column is fixedly connected to the inner wall of the protective cover.

[0026] Furthermore, a fixed block is fixedly connected to the outer wall of the protective tube, and a rotating opening is provided on the fixed block for rotating the rotating column. A clamping plate is fixedly connected to one side of the rotating column, and a clamping groove is provided at the rotating opening for rotating the clamping plate.

[0027] Furthermore, a plurality of positioning rods are fixedly connected to the outer wall of the protective tube, a positioning plate is fixedly connected between the plurality of positioning rods, and a positioning opening for the driving rod to rotate is provided on the positioning plate.

[0028] Furthermore, a sealing ring is fixedly connected to one side of the discharge pipe, and a sealing groove matching the sealing ring is formed on both of the connecting seats.

[0029] Furthermore, a protective opening is provided at the top of the protective tube, a tube cover is detachably connected to the protective opening, and a groove matching the side wall of the protective tube is provided at the bottom end of the tube cover.

[0030] Furthermore, a sliding block is fixedly connected to one side of the protective tube, and a sliding groove for the sliding block to slide is provided on the fixed plate.

[0031] The working principle and beneficial effects of the utility model are as follows:

[0032] 1. In the present invention, a plurality of discharge ports are conveniently opened through the module plate. Compared with the prior art, the enlarged diameter module is connected to the mother liquid pipeline through a flange. This not only avoids the leakage of liquid caused by the corrosion of the weld bead by the liquid in the mother liquid pipeline during welding, but also reduces the installation space. At the same time, different discharge ports can be selected according to the actual situation on site and process requirements to connect to the mother liquid pipeline. The remaining discharge ports can also be equipped with detection elements such as samplers, pressure detectors or temperature detectors according to actual needs.

[0033] 2. In the present invention, the cooperation between the module plate and the connecting seat facilitates the connection of the connecting pipe at the discharge outlet, so as to facilitate the connection of the discharge pipe. The adjusting seat facilitates the sliding of the protective tube on one side of the fixed plate, so that the protective seat and the discharge pipe can be moved by the synchronous drive assembly and the connecting column, thereby adjusting the use position of the protective seat and the discharge pipe;

[0034] 3. In the present invention, the synchronous drive assembly facilitates the rotation of the connecting column, so that the connecting column drives the protective seat and the discharge pipe to rotate. When the discharge pipe is rotated to a suitable position, one of the connecting pipes can be connected, and at the same time, the protective seat can be used to protect the other connecting pipe, thereby reducing gas leakage.

[0035] 4. Therefore, compared with the existing technology that occupies a large space and cannot meet the needs of most on-site dimensions, the spray-type saturator large pump discharge module is convenient for connecting to the mother liquor pipeline through multiple discharge outlets, and different discharge outlets can be selected according to the actual on-site conditions and process requirements. The outlet diameters are different and can be freely selected during on-site construction. It has high applicability, low production cost and small space occupation compared to the tapered reducer, and multiple outlets have higher flexibility. At the same time, compared with the existing technology with low connection efficiency of the discharge pipeline, it is convenient to automatically adjust and connect the discharge pipeline through the cooperation of the module plate, discharge outlet, connecting pipe, fixing plate, protective cylinder, connecting column, protective seat, discharge pipeline and telescopic pipe, so that discharge outlets of different sizes can be selected according to different flow requirements or layout positions, thereby improving the connection efficiency of the discharge pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0037] Figure 1 It is a schematic structural diagram of the plane of the utility model;

[0038] Figure 2 This is a schematic diagram of the structure of the modular plate and the connecting pipe of the utility model;

[0039] Figure 3 This is a side view of the structure of the modular plate and the connecting pipe of the utility model;

[0040] Figure 4 It is a schematic diagram of the overall structure of the utility model;

[0041] Figure 5 This is a schematic diagram of the structure of the protective tube, mounting plate and protective cover of the utility model;

[0042] Figure 6 This is a schematic cross-sectional view of the protective tube, positioning plate and sliding block of the utility model;

[0043] Figure 7 This is a schematic diagram of the exploded structure of the connecting column, protective cover and clamping plate of the utility model.

[0044] In the figure: 1. Module board; 2. Connecting pipe; 3. Connecting seat; 4. Fixing plate; 5. Protective cylinder; 6. Connecting column; 7. Discharge pipe; 8. Telescopic tube; 9. Motor; 10. Driving rod; 11. Rotating column; 12. Gear; 13. Toothed belt; 14. Mounting plate; 15. Mounting screw; 16. Electric cylinder; 17. Protective cover; 18. Sponge layer; 19. Blocking column; 20. Fixing block; 21. Card plate; 22. Positioning plate; 23. Cylinder cover; 24. Sliding block; 25. Fixing screw. DETAILED DESCRIPTION

[0045] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0046] like Figures 1 to 7 As shown, this embodiment proposes a spray saturator large pump discharge module, including a module plate 1 and a discharge port. The module plate 1 is installed on the mother liquid pipeline of the spray saturator large pump. The spray saturator is a deammonification device used in the process of purifying coal gas generated by coking plants and coal-to-gas production. After cooling and desulfurization, the coal gas enters the spray saturator through a gas preheater for treatment. When the spray saturator treats the coal gas, it needs to purify the gas through the large pump discharge module. The discharge port is set to multiple, and the multiple discharge ports are all opened on the module plate 1, and multiple Each discharge outlet is connected to the mother liquor pipeline. Different discharge outlets can be selected to be connected to the mother liquor pipeline according to the actual situation on site and process requirements. The remaining discharge outlets can also add detection elements such as samplers, pressure detectors or temperature detectors according to actual needs. The diameters of multiple discharge outlets are different and can be freely selected during on-site construction. After the cleaning module is placed, no matter how thick the mother liquor pipe is or how short the distance is, this method can achieve a matching installation and meet production needs. Compared with the tapered reducer, the production cost is low, the space occupied is small, and the multiple outlets are more flexible.

[0047] An adjustment assembly is provided between multiple discharge outlets, which includes a connecting pipe 2, a fixing plate 4, a protective cylinder 5, a connecting column 6, a protective seat, a discharge pipe 7 and a telescopic pipe 8. The connecting pipe 2 is connected to each discharge outlet through the connecting seat 3, and the fixing plate 4 is detachably connected to the module plate 1. A fixing screw 25 is threadedly connected between the fixing plate 4 and the module plate 1, and a fixing screw hole matching the fixing screw 25 is provided on the module plate 1, which is convenient for installing and removing the fixing plate 4 on the module plate 1. The protective cylinder 5 is slidably provided on one side of the fixing plate 4 through the adjustment seat, and the connecting column 6 is rotatably installed on one side of the protective cylinder 5 through the synchronous drive assembly. The protective seat is fixedly connected to one side of the connecting column 6, and the discharge pipe 7 is fixedly connected to the other side of the connecting column 6. A sealing ring is fixedly connected to one side of the discharge pipe 7. A sealing groove matching the sealing ring is provided on the two connecting seats 3, which can increase the sealing performance of the connection between the discharge pipe 7 and the connecting pipe 2, so as to reduce gas leakage. The telescopic pipe 8 is connected to one side of the discharge pipe 7, and the telescopic pipe 8 will expand or contract with the movement of the discharge pipe 7.

[0048] The synchronous drive assembly includes a motor 9, a drive rod 10, a rotating column 11, a gear 12 and a toothed belt 13. The motor 9 is installed on the outer wall of the protective cylinder 5 through a mounting seat. The drive rod 10 is fixedly connected to the output end of the motor 9, and the drive rod 10 is rotatably connected to the protective cylinder 5. The rotating column 11 is rotatably connected to one side of the protective cylinder 5, and the rotating column 11 is fixedly connected to the connecting column 6. There are two gears 12, and the two gears 12 are respectively fixedly connected to the drive rod 10 and the rotating column 11. The toothed belt 13 is transmitted between the two gears 12, and the toothed belt 13 is provided with a plurality of tooth grooves matching the gears 12. The top of the protective cylinder 5 is provided with a protective opening, and a cylinder cover 23 is detachably connected to the protective opening. The bottom end of the cylinder cover 23 is provided with a groove matching the side wall of the protective cylinder 5. The gear 12 and the toothed belt 13 can be repaired by opening the cylinder cover 23.

[0049] By rotating the drive rod 10 through the motor 9, the drive rod 10 can drive the gear 12 to rotate, so that the other gear 12 can be rotated through the cooperation of the toothed belt 13 and multiple tooth grooves, thereby facilitating the rotation of the rotating column 11, and then the protective seat and the discharge pipe 7 can be rotated through the connecting column 6.

[0050] The adjustment seat includes a mounting plate 14 and an electric cylinder 16. The mounting plate 14 is detachably connected to the module plate 1, and a plurality of mounting screws 15 are threadedly connected between the mounting plate 14 and the module plate 1. The electric cylinder 16 is mounted on the mounting plate 14. The mounting plate 14 can be connected and removed on the module plate 1 through the plurality of mounting screws 15, so as to facilitate the installation and removal of the electric cylinder 16. The output end of the electric cylinder 16 is fixedly connected to the protective tube 5. A sliding block 24 is fixedly connected to one side of the protective tube 5. A sliding groove for the sliding block 24 is opened on the fixed plate 4 to facilitate the sliding stability of the protective tube 5 on one side of the fixed plate 4.

[0051] By pushing the protective tube 5 through the electric cylinder 16, the protective tube 5 can drive the driving rod 10 and the rotating column 11 to move, so as to move the protective seat and the discharge pipe 7 through the connecting column 6, thereby adjusting the horizontal position of the protective seat and the discharge pipe 7.

[0052] The protective seat includes a protective cover 17, a sponge layer 18 and a blocking column 19. The protective cover 17 is fixedly connected to one side of the connecting column 6, the sponge layer 18 is fixedly connected to the inner side wall of the protective cover 17, and the blocking column 19 is fixedly connected to the inner side wall of the protective cover 17;

[0053] The sponge layer 18 facilitates the stability of the installation of the protective cover 17 on the connecting pipe 2. At the same time, the blocking column 19 is extended into the pipe mouth of the connecting pipe 2 to block the connecting pipe 2 to reduce gas leakage.

[0054] A fixing block 20 is fixedly connected to the outer wall of the protective tube 5. The fixing block 20 is provided with a rotation opening for the rotating column 11 to rotate. A clamping plate 21 is fixedly connected to one side of the rotating column 11. The rotation opening is provided with a slot for the clamping plate 21 to rotate.

[0055] The cooperation between the clamping plate 21 and the clamping slot can increase the stability of the rotation of the rotating column 11 in the rotating opening, thereby increasing the stability of the rotation of the rotating column 11 on the fixing block 20 .

[0056] A plurality of positioning rods are fixedly connected to the outer wall of the protective tube 5, and a positioning plate 22 is fixedly connected between the plurality of positioning rods. The positioning plate 22 is provided with a positioning opening for the driving rod 10 to rotate;

[0057] The plurality of positioning rods can increase the stability of the positioning plate 22 when installed on one side of the protective tube 5 . The cooperation between the positioning plate 22 and the positioning opening can increase the stability of the rotation of the driving rod 10 .

[0058] In this embodiment, when it is necessary to connect the discharge pipe 7 to one of the connecting pipes 2, the electric cylinder 16 is started to push the protective cylinder 5, so that the protective cylinder 5 drives the protective cover 17 and the discharge pipe 7 to move through the driving rod 10, the rotating column 11 and the connecting column 6. When the protective cover 17 and the discharge pipe 7 are moved to the appropriate position, the motor 9 is started to rotate the driving rod 10, so that the driving rod 10 rotates the rotating column 11 through the toothed belt 13 and the plurality of tooth grooves, so that the rotating column 11 drives the connecting column 6 to rotate. This makes it easier to rotate the protective cover 17 and the discharge pipe 7. When the protective cover 17 and the discharge pipe 7 are rotated to the appropriate position, the electric cylinder 16 pulls the protective tube 5 to facilitate the rotation column 11 and the connecting column 6 to move the protective cover 17 and the discharge pipe 7. When the sealing ring on the discharge pipe 7 enters the corresponding sealing groove, the discharge pipe 7 and the adjacent connecting pipe 2 can be connected. At the same time, the protective cover 17 will move to the other connecting pipe 2, and the blocking column 19 will enter the other connecting pipe 2 for blocking, and then the discharge pipe 7 and the telescopic tube 8 can be used to discharge the gas.

[0059] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. Spray type saturator large pump discharge module, characterized by: include: A module plate (1), wherein the module plate (1) is installed on the mother liquid pipeline of the spray saturator large pump; A discharge outlet is provided, wherein the discharge outlet is provided in plurality, the plurality of discharge outlets are all opened on the module plate (1), and the plurality of discharge outlets are all connected to the mother liquid pipeline.

2. The spray type saturator large pump discharge module according to claim 1 is characterized in that: An adjustment component is provided between the plurality of discharge ports, and the adjustment component comprises: A connecting pipe (2), the connecting pipe (2) being connected to each of the discharge ports via a connecting seat (3); A fixing plate (4), the fixing plate (4) being detachably connected to the module plate (1); A protective tube (5), the protective tube (5) being slidably arranged on one side of the fixed plate (4) via an adjustment seat; A connecting column (6), the connecting column (6) being rotatably mounted on one side of the protective cylinder (5) via a synchronous drive assembly; A protective seat, the protective seat being fixedly connected to one side of the connecting column (6); a discharge pipe (7), the discharge pipe (7) being fixedly connected to the other side of the connecting column (6); A telescopic tube (8), wherein the telescopic tube (8) is connected to one side of the discharge pipe (7).

3. The spray type saturator large pump discharge module according to claim 2 is characterized in that: The synchronous drive assembly comprises: a motor (9), the motor (9) being mounted on the outer side wall of the protective tube (5) via a mounting seat; A driving rod (10), the driving rod (10) is fixedly connected to the output end of the motor (9), and the driving rod (10) is rotatably connected to the protective tube (5); A rotating column (11), the rotating column (11) is connected to one side of the protective tube (5) through the rotating column (11), and the rotating column (11) is fixedly connected to the connecting column (6); Gears (12), wherein two gears (12) are provided, and the two gears (12) are fixedly connected to the driving rod (10) and the rotating column (11), respectively; A toothed belt (13) is provided between the two gears (12) for transmission, and a plurality of tooth grooves matching the gears (12) are provided on the toothed belt (13).

4. The spray type saturator large pump discharge module according to claim 3 is characterized in that: The adjustment seat includes: A mounting plate (14), the mounting plate (14) being detachably connected to the module plate (1), and a plurality of mounting screws (15) being threadedly connected between the mounting plate (14) and the module plate (1); An electric cylinder (16), wherein the electric cylinder (16) is mounted on the mounting plate (14), and an output end of the electric cylinder (16) is fixedly connected to the protective cylinder (5).

5. The spray type saturator large pump discharge module according to claim 4 is characterized in that: The protective seat comprises: A protective cover (17), the protective cover (17) being fixedly connected to one side of the connecting column (6); a sponge layer (18), the sponge layer (18) being fixedly connected to the inner side wall of the protective cover (17); A blocking column (19), wherein the blocking column (19) is fixedly connected to the inner side wall of the protective cover (17).

6. The spray type saturator large pump discharge module according to claim 5 is characterized in that: A fixing block (20) is fixedly connected to the outer wall of the protective tube (5), and a rotation opening for the rotation of the rotation column (11) is provided on the fixing block (20). A clamping plate (21) is fixedly connected to one side of the rotation column (11), and a clamping groove for the rotation of the clamping plate (21) is provided at the rotation opening.

7. The spray type saturator large pump discharge module according to claim 6 is characterized in that: A plurality of positioning rods are fixedly connected to the outer wall of the protective tube (5), a positioning plate (22) is fixedly connected between the plurality of positioning rods, and a positioning opening for the driving rod (10) to rotate is provided on the positioning plate (22).

8. The spray type saturator large pump discharge module according to claim 7 is characterized in that: A sealing ring is fixedly connected to one side of the discharge pipe (7), and a sealing groove matching the sealing ring is provided on both of the connection seats (3).

9. The spray type saturator large pump discharge module according to claim 8, characterized in that: The top end of the protective tube (5) is provided with a protective opening, a tube cover (23) is detachably connected to the protective opening, and the bottom end of the tube cover (23) is provided with a groove matching the side wall of the protective tube (5).

10. The spray type saturator large pump purge module according to claim 9, characterized in that: A sliding block (24) is fixedly connected to one side of the protective tube (5), and a sliding groove for the sliding block (24) to slide is provided on the fixed plate (4).

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