Secondary heat treatment shape-righting material frame for light-weight aluminum auxiliary frame

Abstract

The utility model relates to a light-weight aluminum subframe secondary heat treatment shape righting material rack which comprises a material frame and a plurality of supporting tools stacked in the material frame, each supporting tool comprises a tool bottom plate, a side jacking device and a locking device, two left supporting columns are arranged in the middle of the left side of the upper end of each tool bottom plate side by side, and two right supporting columns are arranged in the middle of the right side of the upper end of each tool bottom plate side by side. Right supporting columns are installed at the two corners of the right side of the upper end of the tool bottom plate correspondingly, two leaning seats are installed at the position, located between the two right supporting columns, of the upper end of the tool bottom plate side by side, positioning notches are formed in the left sides of the upper portions of the leaning seats, and locking devices are installed at the positions, located on the outer sides of the left supporting columns and the outer sides of the right supporting columns, of the upper end of the tool bottom plate correspondingly; and a side jacking device is mounted at the upper end of the tool bottom plate and located on the left side of each right supporting column. According to the utility model, the four supporting legs of the supporting tool are fixed by designing the special supporting tool, so that the deformation of the aluminum auxiliary frame in the heat treatment process can be effectively prevented, the dimensional accuracy and the performance of a product are improved, and the scrap of the product is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of heat treatment of lightweight aluminum subframes, in particular to a secondary heat treatment orthopedic material rack for lightweight aluminum subframes. Background Art

[0002] With advances in automotive lightweighting technology, aluminum alloys are increasingly being used in the manufacture of automotive components such as subframes. However, aluminum alloys are prone to deformation during heat treatment, which impacts the dimensional accuracy and performance of lightweight aluminum subframes. Therefore, a device was developed to effectively control deformation of aluminum subframes during heat treatment. Summary of the Invention

[0003] The technical problem to be solved by the utility model is to provide a lightweight aluminum subframe secondary heat treatment orthopedic material rack. By designing a special supporting tooling to fix the four legs of the supporting tooling, the aluminum subframe can be effectively prevented from deformation during the heat treatment process, thereby improving the dimensional accuracy and performance of the product, reducing product scrap and improving utilization rate.

[0004] The left and right support posts are connected by a plurality of locking plates, each of which is connected to the support post of the vehicle frame by a plurality of locking plates, each of which is connected to the support post by a plurality of locking plates.

[0005] As a supplement to the technical solution described in the present invention, the material frame is a rectangular frame structure, and the four sides and the bottom of the material frame are blocked.

[0006] As a supplement to the technical solution of the present invention, a forklift hole is provided on both sides of the front end of the lower part of the material frame.

[0007] As a supplement to the technical solution described in the present invention, a central pillar is provided in the middle of the upper end of the tooling base plate.

[0008] As a supplement to the technical solution described in the present invention, the side top device includes a side top seat, an insert block and a side top bolt. A plug hole is provided in the middle of the upper end of the side top seat, a groove is provided on one side of the plug hole, a mounting nut is provided in the groove, an insert block is inserted into the plug hole from top to bottom, one side of the insert block supports the mounting nut, a side top bolt is inserted horizontally into the upper part of the side top seat, and one end of the side top bolt passes through the mounting nut.

[0009] As a supplement to the technical solution described in the present invention, a positioning pin is inserted into the front end of the upper part of the side top seat, and one end of the positioning pin is inserted into the insert block.

[0010] As a supplement to the technical solution described in the utility model, the locking device includes a support, a vertical bolt and a pressure plate. A pressure column is installed at the lower part of one end of the pressure plate, and a long through hole is opened at the other end of the pressure plate. A vertical bolt is inserted from top to bottom into the upper end of the support. The vertical bolt is located in the long through hole, and a locking nut is screwed on the vertical bolt above the pressure plate.

[0011] As a supplement to the technical solution described in the present invention, the upper end of the support is provided with an inverted L-shaped mounting portion, which consists of a vertical portion and a horizontal portion. The free end of the horizontal portion is provided with a notch, and the lower part of the vertical bolt is located in the notch. The lower end of the vertical bolt is connected to the support, and the lower end of the vertical bolt is also screwed with a lower nut, which supports the lower end of the horizontal portion.

[0012] As a supplement to the technical solution described in the present invention, a limiting column is installed on the front side of the right support column located at the right front of the upper end of the tooling base plate and on the rear side of the right support column located at the right rear.

[0013] Beneficial Effects: This utility model relates to a secondary heat treatment orthopedic material rack for lightweight aluminum subframes. This rack significantly improves the dimensional accuracy and performance stability of the aluminum subframe during heat treatment. The rack has a simple structure and is easy to operate. Combined with side-lift devices and locking devices, it achieves precise positioning and fixation, making it suitable for large-scale automobile manufacturing and reducing product scrap. Furthermore, this utility model has broad application potential, not only for the heat treatment of aluminum subframes, but also for the heat treatment of other aluminum alloy components, providing strong support for the advancement of automotive lightweighting technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the support tooling described in the utility model;

[0015] Figure 2 This is a structural diagram of the support fixture of the present invention after the product is installed;

[0016] Figure 3 It is a structural diagram of the utility model;

[0017] Figure 4 It is a structural schematic diagram of the side top device described in the utility model;

[0018] Figure 5 It is a cross-sectional view of the side top device of the present utility model;

[0019] Figure 6 It is a structural schematic diagram of the locking device described in the utility model.

[0020] Illustration: 1. Material frame, 2. Support tooling, 3. Tooling base plate, 4. Left support column, 5. Backrest, 6. Side lift device, 7. Locking device, 8. Right support column, 9. Docking column, 10. Positioning protrusion, 11. Positioning notch, 12. Center pillar, 13. Forklift hole, 14. Side lift seat, 15. Socket, 16. Groove, 17. Insert, 18. Locating pin, 19. Side lift bolt, 20. Mounting nut, 21. Support, 22. Vertical bolt, 23. Pressure plate, 24. Long through hole, 25. Locking nut, 26. Pressure column, 27. Mounting part, 28. Cutout, 29. Lower nut, 30. Aluminum subframe, 31. Support leg, 32. Limit column. DETAILED DESCRIPTION

[0021] The present invention will be further described below with reference to specific embodiments. It should be understood that these embodiments are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the contents of this invention, those skilled in the art may make various changes or modifications to the present invention, and that such equivalents also fall within the scope of the claims appended hereto.

[0022] The embodiment of the present utility model relates to a lightweight aluminum subframe secondary heat treatment orthopedic material rack, such as Figure 1-6The cam 14 is provided with a plurality of support posts 5 for supporting the cam 12 and a plurality of support posts 6 for supporting the cam 13. The support posts 5 for supporting the cam 13 are provided with a plurality of support posts 5 for supporting the cam 14. The support posts 5 for supporting the cam 13 are provided with a plurality of support posts 5 for supporting the cam 13.

[0023] The aluminum subframe 30 has four legs 31. Before processing, the aluminum subframe 30 is fixed to the corresponding support tooling 2. First, the four legs 31 of the aluminum subframe 30 are placed on the two left support columns 4 and the two right support columns 8 respectively. The middle part of the right side of the aluminum subframe 30 is interlocked with the positioning notches 11 of the two seats 5. At the same time, the two legs 31 on the right side of the aluminum subframe 30 are limited by two limiting columns 32. Then, the side top device 6 is started so that one end of the side top bolt 19 presses against the side of the leg 31 to limit the aluminum subframe 30. Then, the locking device 7 is started. , control the pressure column 26 at one end of the pressure plate 23 to press down the upper end of the support leg 31 to ensure that the four support legs 31 of the aluminum sub-frame 30 are fixed; finally, several support fixtures 2 are stacked and set in the material frame 1, and the positioning protrusions 10 at the upper ends of the docking columns 9 and the positioning holes of every two adjacent support fixtures 2 are used to ensure the stability of the upper and lower positions; finally, the material frame 1, the support fixture 2 and the aluminum sub-frame 30 fixed on the support fixture 2, the deformed or scrapped products are corrected through the secondary heat treatment correction tooling, and the corrected products can continue to be used.

[0024] As a preferred solution, the material frame 1 is a rectangular frame structure, and the four sides and the bottom of the material frame 1 are blocked; the length and width of the inner wall of the material frame 1 can correspond to the length and width of a tooling base 3, so that a row of supporting tooling 2 can be stacked. The length and width of the inner wall of the material frame 1 are determined according to actual needs, and two rows of supporting tooling 2 or three rows of supporting tooling 2 can also be stacked. Figure 3 As shown, it is common to stack two rows of support fixtures 2.

[0025] As a preferred solution, a forklift hole 13 is provided on both sides of the front end of the lower portion of the material frame 1 , so that the material frame 1 can be easily transported by using a forklift through the forklift hole 13 .

[0026] As a preferred solution, a central pillar 12 is provided in the middle of the upper end of the tooling base plate 3 , and the central pillar 12 is provided to support the middle of the tooling base plate 3 stacked thereon.

[0027] As a structural description of the side top device 6, the side top device 6 includes a side top seat 14, an insert block 17 and a side top bolt 19. A socket 15 is provided in the middle of the upper end of the side top seat 14, and a groove 16 is provided on one side of the socket 15. A mounting nut 20 is provided in the groove 16. An insert block 17 is inserted into the socket 15 from top to bottom, and one side of the insert block 17 supports the mounting nut 20. A side top bolt 19 is inserted laterally into the upper part of the side top seat 14, and one end of the side top bolt 19 passes through the mounting nut 20; the upper part of the side top seat 14 is only provided with a through hole for the side top bolt 19 to pass through, and the side top seat 14 is threadedly connected to the side top bolt 19 through the mounting nut 20, and the position of the mounting nut 20 is limited by the inner wall of the groove 16 and the insert block 17; when side top is needed, the side top bolt 19 is rotated so that one end of the side top bolt 19 supports the side of the product.

[0028] A positioning pin 18 is inserted into the front end of the upper portion of the side top seat 14 , and one end of the positioning pin 18 is inserted into the insert block 17 ; the insertion of the positioning pin 18 prevents the insert block 17 from falling out.

[0029] As a structural description of the locking device 7, the locking device 7 includes a support 21, a vertical bolt 22 and a pressure plate 23. A pressure column 26 is installed at the lower part of one end of the pressure plate 23, and a long through hole 24 is opened at the other end of the pressure plate 23. A vertical bolt 22 is inserted from top to bottom into the upper end of the support 21. The vertical bolt 22 is located in the long through hole 24, and a locking nut 25 is screwed on the vertical bolt 22 above the pressure plate 23; when clamping is required, first move the pressure column 26 at one end of the pressure plate 23 to the desired position, tighten the locking nut 25, so that the pressure plate 23 presses down and presses the product.

[0030] The upper end of the support 21 is provided with an inverted L-shaped mounting portion 27, which consists of a vertical portion and a horizontal portion. The free end of the horizontal portion is provided with a notch 28, and the lower part of the vertical bolt 22 is located in the notch 28. The lower end of the vertical bolt 22 is connected to the support 21, and the lower end of the vertical bolt 22 is also screwed with a lower nut 29, which supports the lower end of the horizontal portion to fix the vertical bolt 22.

[0031] A limiting column 32 is installed on the front side of the right support column 8 located at the right front and the rear side of the right support column 8 located at the right rear of the upper end of the tooling base plate 3.

[0032] In the description of the present invention, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0033] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0034] In addition, it should be noted that the use of words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood as limiting the scope of protection of this utility model.

[0035] The above is a detailed introduction to a lightweight aluminum subframe secondary heat treatment orthopedic material rack provided by the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea; at the same time, for general technical personnel in this field, based on the ideas of the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.

Claims

1. A lightweight aluminum subframe secondary heat treatment orthopedic material rack, comprising a material frame (1) and a plurality of supporting fixtures (2) stacked and arranged in the material frame (1), characterized in that: The supporting tool (2) includes a tool base (3), a side top device (6) and a locking device (7). Two left support columns (4) are arranged in parallel in the middle of the left side of the upper end of the tool base (3). A right support column (8) is installed at the two corners on the right side of the upper end of the tool base (3). The upper end of the tool base (3) is located between the two right support columns (8) and two seats (5) are installed in parallel. A positioning notch (11) is opened on the left side of the upper part of the seat (5). The upper end of the tool base (3) A locking device (7) is installed on the outside of each left support column (4) and the outside of each right support column (8); a side top device (6) is installed on the left side of each right support column (8) at the upper end of the tooling base plate (3); a docking column (9) is vertically installed at the four corners of the upper end of the tooling base plate (3); a positioning protrusion (10) is provided at the middle of the upper end of the docking column (9); and positioning holes matching the positioning protrusion (10) are opened at the four corners of the lower end of the tooling base plate (3).

2. The lightweight aluminum subframe secondary heat treatment orthopedic material rack according to claim 1, characterized in that: The material frame (1) is a rectangular frame structure, and the four sides and the bottom of the material frame (1) are all blocked.

3. The lightweight aluminum subframe secondary heat treatment orthopedic material rack according to claim 1, characterized in that: A forklift hole (13) is respectively provided on both sides of the front end of the lower part of the material frame (1).

4. The lightweight aluminum subframe secondary heat treatment orthopedic material rack according to claim 1, characterized in that: A central pillar (12) is provided at the middle of the upper end of the tooling base plate (3).

5. The lightweight aluminum subframe secondary heat treatment orthopedic material rack according to claim 1, characterized in that: The side top device (6) includes a side top seat (14), an insert block (17) and a side top bolt (19). A plug hole (15) is provided in the middle of the upper end of the side top seat (14), a groove (16) is provided on one side of the plug hole (15), a mounting nut (20) is provided in the groove (16), an insert block (17) is inserted into the plug hole (15) from top to bottom, one side of the insert block (17) supports the mounting nut (20), a side top bolt (19) is inserted horizontally into the upper part of the side top seat (14), and one end of the side top bolt (19) passes through the mounting nut (20).

6. The lightweight aluminum subframe secondary heat treatment orthopedic material rack according to claim 5, characterized in that: A positioning pin (18) is inserted into the front end of the upper portion of the side top seat (14), and one end of the positioning pin (18) is inserted into the insert block (17).

7. The lightweight aluminum subframe secondary heat treatment orthopedic material rack according to claim 1, characterized in that: The locking device (7) includes a support (21), a vertical bolt (22) and a pressure plate (23). A pressure column (26) is installed at the lower part of one end of the pressure plate (23). A long through hole (24) is opened at the other end of the pressure plate (23). A vertical bolt (22) is inserted from top to bottom into the upper end of the support (21). The vertical bolt (22) is located in the long through hole (24). A locking nut (25) is screwed on the vertical bolt (22) above the pressure plate (23).

8. The lightweight aluminum subframe secondary heat treatment orthopedic material rack according to claim 7, characterized in that: The upper end of the support (21) is provided with an inverted L-shaped mounting portion (27), which is composed of a vertical portion and a horizontal portion. The free end of the horizontal portion is provided with a cutout (28), and the lower portion of the vertical bolt (22) is located in the cutout (28). The lower end of the vertical bolt (22) is connected to the support (21), and the lower end of the vertical bolt (22) is also screwed with a lower nut (29), which supports the lower end of the horizontal portion.

9. The lightweight aluminum subframe secondary heat treatment orthopedic material rack according to claim 1, characterized in that: A limiting column (32) is installed on the front side of the right support column (8) located at the right front and the rear side of the right support column (8) located at the right rear of the upper end of the tooling base plate (3).

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