Nickel-based alloy material heat treatment device

By introducing a support, a protective barrel and a transmission shaft system driven by a transmission motor into the nickel-based alloy material heat treatment device, the problem of material barrel rotation failure is solved, uniform heat treatment of the alloy material is achieved, and the heat treatment efficiency is improved.

CN223342753UActive Publication Date: 2025-09-16SUZHOU NAFCO PRECISION LTD
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Patent Information

Application Number
CN202422668304.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-16
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

When the existing nickel-based alloy material heat treatment device is in use, the material barrel is connected to the rotating motor and the hydraulic cylinder, resulting in rotation failure, which affects the uniformity and efficiency of the heat treatment.

Method used

The transmission shaft system is driven by a bracket, a protective barrel and a transmission motor. The protective barrel is heated by a heating wire and the transmission motor is used to drive the material barrel to rotate, so that the alloy material is fully exposed to the heat and uniform heat treatment is achieved.

Benefits of technology

The heat treatment efficiency and uniformity of nickel-based alloy materials are improved, ensuring that the alloy materials can be fully heated and avoiding the problem of uneven heat treatment caused by connection failure.

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Abstract

The utility model discloses a nickel-based alloy material heat treatment device which comprises a support, a protective barrel installed on the support, a heating wire installed on the protective barrel, a material barrel rotatably installed in the protective barrel, a transmission shaft installed at one end of the material barrel, and one end, far away from the material barrel, of the transmission shaft penetrating through the protective barrel and rotatably connected to the support. A transmission motor is installed on one side of the support, an output shaft of the transmission motor is connected with a transmission shaft, the protection barrel is heated by starting a heating wire, then the transmission motor is started to drive the transmission shaft to rotate, and then the material barrel connected with the transmission shaft is driven to rotate. Therefore, the alloy material in the material barrel rotates along the wall face of the material barrel, the alloy material can make full contact with heat emitted by the heating wire, heat treatment of the alloy material can be more uniform, and the heat treatment efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of nickel-based alloy material heat treatment, in particular to a nickel-based alloy material heat treatment device. Background Art

[0002] Nickel-based alloy refers to a type of alloy with comprehensive properties such as high strength and certain resistance to oxidation and corrosion at high temperatures of 650-1000℃. According to the main properties, it is further divided into nickel-based heat-resistant alloys, nickel-based corrosion-resistant alloys, nickel-based wear-resistant alloys, nickel-based precision alloys and nickel-based shape memory alloys. High-temperature alloys are divided into iron-based high-temperature alloys, nickel-based high-temperature alloys and cobalt-based high-temperature alloys according to the different matrix. Among them, nickel-based high-temperature alloys are referred to as nickel-based alloys.

[0003] The utility model with publication number CN219972419U discloses a nickel-based alloy material heat treatment device, which belongs to the field of nickel-based alloy material heat treatment technology. The key points of its technical solution include a bottom plate, side plates welded on both sides of the bottom plate, a heat treatment mechanism arranged between the side plates, a swing component fixedly arranged on the bottom plate, a power component arranged between the heat treatment mechanism and the bottom plate, and an external component is arranged to prevent outside air from entering the alloy to form a cavity and affect the metal properties when heat treating the nickel-based alloy. A heating component is arranged, and the heating tubes are distributed around the material barrel, so that the internal alloy material is heated more evenly. The power component is arranged to drive the material barrel to rotate. At this time, the alloy material inside the material barrel will be subjected to centrifugal force and float up close to the inner wall of the material barrel, so that it can be heated more evenly and will not cause accumulation and uneven heating at the bottom of the material barrel.

[0004] The material barrel on the device disclosed in the above utility model is connected to a rotating motor fixedly mounted on the base plate, and the material barrel is connected to a hydraulic cylinder located on the base plate through a connecting rod. When the rotating motor is running, the material barrel is connected to the base plate through the hydraulic cylinder, causing the rotation to fail. At the same time, when the hydraulic cylinder is running, the material barrel is connected to the base plate through the rotating motor, causing the movement of the hydraulic cylinder to fail. This device has certain defects when used. Utility Model Content

[0005] The purpose of the present utility model is to provide a nickel-based alloy material heat treatment device to solve the problem that the device disclosed in the utility model with publication number CN219972419U proposed in the above background technology has certain defects when used.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a nickel-based alloy material heat treatment device, comprising a bracket, a protective barrel installed on the bracket, a heating wire installed on the protective barrel, a material barrel rotatably installed inside the protective barrel, a transmission shaft installed at one end of the material barrel, an end of the transmission shaft away from the material barrel passes through the protective barrel and is rotatably connected to the bracket, a transmission motor is installed on one side of the bracket, and the output shaft of the transmission motor is connected to the transmission shaft.

[0007] Preferably, a bearing is installed at one end of the material barrel away from the transmission shaft, and the end of the bearing away from the material barrel is installed on the protective barrel.

[0008] Preferably, a cavity is provided on the protective barrel, and the heating wire is installed in the cavity.

[0009] Preferably, a first connecting groove is opened in the middle of the material barrel, and a connecting block is installed on the inner wall surface of the protective barrel, and the connecting block is slidably adapted in the first connecting groove.

[0010] Preferably, an inlet and a discharge pipe are respectively installed on the upper and lower sides of the protective barrel, the inlet and the discharge pipe are both connected to the material barrel, and valves are installed on the inlet and the discharge pipe.

[0011] Preferably, the upper and lower ends of the material barrel are provided with connecting grooves, and the two connecting grooves correspond to the feed port and the discharge pipe respectively.

[0012] Preferably, the protective barrel and the bracket are both provided with a rotation hole at one end close to the transmission motor, and the rotation hole is adapted to the transmission shaft.

[0013] The beneficial effects of the utility model are:

[0014] In the utility model, the protective barrel is heated by starting the heating wire, and then the transmission motor is turned on. The transmission motor drives the transmission shaft to rotate, and then drives the material barrel connected to the transmission shaft to rotate, so that the alloy material in the material barrel rotates along the wall of the material barrel, so that the alloy material can fully contact with the heat emitted by the heating wire, so that the heat treatment of the alloy material can be more uniform, and the heat treatment efficiency is further improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of a nickel-based alloy material heat treatment device proposed in the present invention;

[0016] Figure 2 This is a front cross-sectional structural diagram of a nickel-based alloy material heat treatment device proposed by the present invention;

[0017] Figure 3 This is an enlarged structural diagram of point A of a nickel-based alloy material heat treatment device proposed by the present invention;

[0018] Figure 4 This is a side structural schematic diagram of a nickel-based alloy material heat treatment device proposed by the present invention.

[0019] In the figure: 1. bracket; 2. protective barrel; 3. heating wire; 4. material barrel; 5. transmission shaft; 6. transmission motor; 7. bearing; 8. cavity; 9. first connecting groove; 10. connecting block; 11. feeding port; 12. discharging pipe; 13. connecting groove; 14. rotating hole. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] Reference Figure 1-4 A nickel-based alloy material heat treatment device includes a bracket 1, a protective barrel 2 is installed on the bracket 1, a heating wire 3 is installed on the protective barrel 2, a material barrel 4 is rotatably installed inside the protective barrel 2, a transmission shaft 5 is installed at one end of the material barrel 4, and the end of the transmission shaft 5 away from the material barrel 4 passes through the protective barrel 2 and is rotatably connected to the bracket 1, a transmission motor 6 is installed on one side of the bracket 1, and the output shaft of the transmission motor 6 is connected to the transmission shaft 5.

[0022] When the device is used, the alloy material is first placed in the material barrel 4, and then the heating wire 3 is started to heat the protective barrel 2, and then the transmission motor 6 is turned on. The transmission motor 6 drives the transmission shaft 5 to rotate, and then drives the material barrel 4 connected to the transmission shaft 5 to rotate, so that the alloy material in the material barrel 4 rotates along the wall of the material barrel 4, so that the alloy material can fully contact the heat emitted by the heating wire 3, so that the heat treatment of the alloy material can be more uniform, and the heat treatment efficiency is further improved.

[0023] Specifically, in this embodiment, a bearing 7 is installed at one end of the material barrel 4 away from the transmission shaft 5, and the end of the bearing 7 away from the material barrel 4 is installed on the protective barrel 2, so that the end of the material barrel 4 away from the transmission shaft 5 can be connected to the protective barrel 2 through the bearing 7, so that the material barrel 4 can be kept in a horizontal state when installed in the device, and at the same time, when the transmission shaft 5 drives the material barrel 4 to rotate, the end of the material barrel 4 away from the transmission shaft 5 can be rotatably connected to the protective barrel 2, thereby ensuring the normal rotation state of the material barrel 4.

[0024] Specifically, in this embodiment, a cavity 8 is opened on the protective barrel 2, and the heating wire 3 is installed in the cavity 8, thereby providing a storage space for the heating wire 3, so that the heating wire 3 is installed inside the device, and the heat provided by it can be fully utilized by the alloy material. At the same time, it avoids the situation where the heating wire 3 is installed on the outer wall of the material barrel 4 and occupies a certain space, so that the material barrel 4 is difficult to rotate and install on the protective barrel 2.

[0025] Specifically, in this embodiment, a first connecting groove 9 is opened in the middle of the material barrel 4, and a connecting block 10 is installed on the inner wall surface of the protective barrel 2. The connecting block 10 is slidably adapted in the first connecting groove 9, so that the material barrel 4 can be rotatably connected to the protective barrel 2 through the adaptability of the connecting block 10 and the first connecting groove 9, so that the material barrel 4 can operate normally during heat treatment and ensure that it is always connected to the protective barrel 2.

[0026] Specifically, in this embodiment, an inlet 11 and a discharge pipe 12 are respectively installed on the upper and lower sides of the protective barrel 2. The inlet 11 and the discharge pipe 12 are both connected to the material barrel 4, and valves are installed on the inlet 11 and the discharge pipe 12, so that the alloy material can enter the material barrel 4 through the inlet 11 for heat treatment, and the alloy material after heat treatment can be discharged from the device through the discharge pipe 12.

[0027] Specifically, in this embodiment, connecting grooves 13 are provided at the upper and lower ends of the material barrel 4. The two connecting grooves 13 correspond to the feed port 11 and the discharge pipe 12 respectively, so that the material barrel 4 can be connected to the feed port 11 and the discharge pipe 12 respectively through the connecting grooves 13, so that the alloy material can enter the material barrel 4 through the feed port 11 and be discharged from the material barrel 4 through the discharge pipe 12.

[0028] Specifically, in this embodiment, a rotating hole 14 is provided at one end of the protective barrel 2 and the bracket 1 close to the transmission motor 6. The rotating hole 14 is adapted to the transmission shaft 5, so that the transmission shaft 5 can pass through the protective barrel 2 and the bracket 1 through the rotating hole 14 and thus be connected to the transmission motor 6, thereby realizing smooth transmission of power.

[0029] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.

Claims

1. A nickel-based alloy material heat treatment device, comprising a bracket (1), characterized in that: A protective barrel (2) is mounted on the bracket (1), a heating wire (3) is mounted on the protective barrel (2), a material barrel (4) is rotatably mounted inside the protective barrel (2), a transmission shaft (5) is mounted on one end of the material barrel (4), an end of the transmission shaft (5) away from the material barrel (4) passes through the protective barrel (2) and is rotatably connected to the bracket (1), a transmission motor (6) is mounted on one side of the bracket (1), and an output shaft of the transmission motor (6) is connected to the transmission shaft (5).

2. The nickel-based alloy material heat treatment device according to claim 1, characterized in that: A bearing (7) is installed at one end of the material barrel (4) away from the transmission shaft (5), and an end of the bearing (7) away from the material barrel (4) is installed on the protective barrel (2).

3. The nickel-based alloy material heat treatment device according to claim 1, characterized in that: The protective barrel (2) is provided with a cavity (8), and the heating wire (3) is installed in the cavity (8).

4. The nickel-based alloy material heat treatment device according to claim 1, characterized in that: A first connecting groove (9) is provided in the middle of the material barrel (4), and a connecting block (10) is installed on the inner wall surface of the protective barrel (2), and the connecting block (10) is slidably fitted in the first connecting groove (9).

5. The nickel-based alloy material heat treatment device according to claim 1, characterized in that: The upper and lower sides of the protective barrel (2) are respectively provided with an inlet (11) and a discharge pipe (12), both of which are connected to the material barrel (4), and valves are installed on the inlet (11) and the discharge pipe (12).

6. The nickel-based alloy material heat treatment device according to claim 1, characterized in that: The upper and lower ends of the material barrel (4) are both provided with communication grooves (13), and the two communication grooves (13) correspond to the material inlet (11) and the material outlet pipe (12) respectively.

7. The nickel-based alloy material heat treatment device according to claim 1, characterized in that: The protective barrel (2) and the bracket (1) are both provided with a rotation hole (14) at one end close to the transmission motor (6), and the rotation hole (14) is adapted to the transmission shaft (5).

Citation Information

Patent Citations

  • Nickel-based alloy material heat treatment device

    CN219972419U