Zinc block downward leaching device
By introducing layering and lifting components into the zinc block immersion device, the problem of space waste caused by the flat laying of metal blocks is solved, and the simultaneous galvanizing of multiple metal blocks is achieved, thereby improving the galvanizing efficiency and practicality.
Patent Information
- Application Number
- CN202422641968.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-31
AI Technical Summary
In the existing zinc block immersion device, the metal blocks are laid flat on the bottom of the lifting bucket, resulting in a waste of vertical space, low galvanizing efficiency, and affecting practicality.
The design of layered components and lifting components is adopted. Through the cooperation of push plates and springs, the layered placement of metal blocks is achieved, and the lifting bucket is controlled by the worm and worm gear mechanism to improve space utilization and galvanizing efficiency.
The system can realize the simultaneous galvanizing of multiple metal blocks, reduce the number of galvanizing times, and improve the galvanizing efficiency and the practicability of the device.
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Figure CN223342791U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of galvanizing, in particular to a zinc block dipping device. Background Art
[0002] Galvanizing refers to a surface treatment technology that coats a layer of zinc on the surface of metal, alloy or other materials for aesthetic purposes and rust prevention. For steel substrates, the zinc coating is an anodic coating, which is mainly used to prevent corrosion of steel. The quality of its protective performance is closely related to the thickness of the coating. After passivation treatment, dyeing or coating with a light protectant, the zinc coating can significantly improve its protective and decorative properties.
[0003] Existing patent CN220643319U discloses a zinc block dip device, which belongs to the field of galvanizing. The device includes a frame, a galvanizing bath mounted on the frame, a support frame mounted on the frame, and a lifting bucket mounted on the frame. The lifting bucket is used to place metal blocks. The lifting bucket has a through hole on its outer wall, and the lifting bucket and the support frame slide relative to each other. The support frame is provided with a control mechanism for controlling the sliding of the lifting bucket. The present application uses the control mechanism to control the lifting bucket to move into the galvanizing bath, so that the zinc liquid in the galvanizing bath flows through the through hole into the lifting bucket to galvanize the metal blocks.
[0004] Based on the search of the above patents and in combination with the zinc block dipping device in the prior art, it was found that when the above zinc block dipping device is in use, although the metal blocks can be placed in the lifting bucket and the metal blocks can be galvanized, because the metal blocks are laid flat on the bottom of the lifting bucket, the vertical space of the lifting bucket is relatively wasted, resulting in a small number of metal blocks galvanized each time, affecting the galvanizing efficiency, thereby reducing practicality. Utility Model Content
[0005] The purpose of the utility model is to provide a zinc block dipping device to solve the problem that in the existing zinc block dipping device proposed in the above background technology, although the metal blocks can be placed in the lifting bucket and galvanized during use, the vertical space of the lifting bucket is relatively wasted because the metal blocks are laid flat on the bottom of the lifting bucket, resulting in a small number of metal blocks galvanized each time, affecting the galvanizing efficiency and thus reducing the practicality.
[0006] To achieve the above object, the utility model provides the following technical solution: a zinc block immersion device, comprising a galvanizing pool and a lifting bucket, wherein a fixing frame is fixedly connected to the top of the galvanizing pool, a layering component is provided in the lifting bucket, and a lifting component is provided between the fixing frame and the lifting bucket;
[0007] The stratified component includes a stratified plate arranged in the lifting bucket, through openings respectively opened on both sides of the top of the stratified plate, a recess opened on one side of the through opening, a push plate arranged in the through opening, a guide rod fixedly connected to one side of the push plate, a spring sleeved on the outside of the guide rod, a fixing rod fixedly connected to one side of the lower part of the push plate, and fixing holes respectively opened on both sides of the lifting bucket, the fixing rod is plugged into the fixing hole, the push plate is slidably connected to the through opening, and the guide rod is slidably connected to the recess.
[0008] Preferably, the lifting component includes a winding roller arranged above the fixed frame, a rotating shaft fixedly connected to the winding roller, a support plate rotatably connected to both sides of the rotating shaft, an iron chain fixedly connected to the outer side of the winding roller, a connecting frame fixedly connected to the bottom of the iron chain, a through opening opened at the top of the fixed frame and a power component for rotating the winding roller, the bottom of the support plate is fixedly connected to the top of the fixed frame, and the bottom of the connecting frame is fixedly connected to the top of the lifting bucket.
[0009] Preferably, the power component includes a worm wheel fixedly connected to the outside of the rotating shaft, a worm connected to the bottom of the worm wheel, vertical plates respectively connected to the two ends of the worm, and a motor fixedly connected to one end of the worm, the worm wheel is engaged with the worm, the worm is rotatably connected to the vertical plate, and the bottom of the vertical plate is fixedly connected to the top of the fixed frame.
[0010] Preferably, limiting grooves are respectively provided on both sides of the lifting bucket, and limiting blocks are respectively fixedly connected to both sides of the layered plate, and the limiting blocks are plugged into the limiting grooves.
[0011] Preferably, a plurality of evenly arranged first liquid inlets are provided on the top of the layered plate, and a plurality of evenly arranged second liquid inlets are provided on both sides and the bottom of the lifting bucket.
[0012] Preferably, guide grooves are respectively provided on both sides of the fixing frame, guide blocks are slidably connected in the guide grooves, and a transverse plate is fixedly connected between the guide blocks and the connecting frame.
[0013] Preferably, guide rollers are provided on both sides of the through-opening, and the guide rollers are rotatably connected to the inner wall of the through-opening.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. By setting up the galvanizing pool, lifting bucket, fixing frame and layering components, the spring can be deformed by pushing the push plate, and the fixing rod can be moved at the same time. The spring reset can drive the fixing rod to reset and insert it into the fixing hole, so that the layering plate and the lifting bucket can be fixed. The metal blocks can be flattened to the bottom of the lifting bucket and the top of the layering plate. Multiple metal blocks can be galvanized at a time, and the waste of vertical space in the lifting bucket can be avoided. The number of galvanizing times can be reduced, the galvanizing efficiency can be improved, and the practicality and efficiency of the device can be greatly improved.
[0016] 2. By providing a lifting component, the motor can drive the worm to rotate, the worm can control the rotation of the worm wheel, and then drive the winding roller to rotate, and then drive the iron chain to reel or release, and then control the height of the lifting bucket, which is convenient for galvanizing the metal blocks in the lifting bucket. At the same time, the self-locking characteristics of the worm and worm wheel can prevent the winding roller from rotating at will, which can ensure the stability of the lifting bucket and further improve practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of the three-dimensional structure provided by the utility model;
[0018] Figure 2 A left side view provided for the present utility model;
[0019] Figure 3 The utility model provides Figure 2 A three-dimensional cross-section at AA in the middle;
[0020] Figure 4 The utility model provides Figure 3 Enlarged view of point C in the middle;
[0021] Figure 5 A front view provided for the present utility model;
[0022] Figure 6 The utility model provides Figure 5 Three-dimensional cross-section view at the middle BB.
[0023] In the figure: 1. Galvanizing pool; 11. Lifting bucket; 12. Fixed frame; 21. Layering plate; 22. Through-port; 23. Recess; 24. Push plate; 25. Guide rod; 26. Spring; 27. Fixed rod; 28. Fixed hole; 31. Winding roller; 32. Rotating shaft; 33. Support plate; 34. Iron chain; 35. Connecting frame; 36. Through-port; 41. Worm gear; 42. Worm; 43. Vertical plate; 44. Motor; 51. Limiting groove; 52. Limiting block; 61. First liquid inlet; 62. Second liquid inlet; 71. Guide groove; 72. Guide block; 73. Horizontal plate; 81. Guide roller. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figure 1 、 Figure 2 、 Figure 3 as well as Figure 4 The utility model provides a technical solution: a zinc block immersion device, including a galvanizing pool 1 and a lifting bucket 11, a fixing frame 12 is fixedly connected to the top of the galvanizing pool 1, a layering component is provided in the lifting bucket 11, and a lifting component is provided between the fixing frame 12 and the lifting bucket 11, the layering component includes a layering plate 21 provided in the lifting bucket 11, openings 22 respectively opened on both sides of the top of the layering plate 21, a recess 23 opened on one side of the opening 22, a push plate 24 provided in the opening 22, and a push plate 24 fixedly connected to one side of the push plate 24. The guide rod 25, the spring 26 sleeved on the outside of the guide rod 25, the fixing rod 27 fixedly connected to the lower side of the push plate 24, and the fixing holes 28 respectively opened on both sides of the lifting bucket 11, the fixing rod 27 is plugged into the fixing hole 28, the push plate 24 is slidably connected to the through-hole 22, and the guide rod 25 is slidably connected to the recess 23. By pushing the push plate 24, the spring 26 can be deformed. The guide rod 25 can support the spring 26 to prevent the spring 26 from tilting and protect the spring 26. The movement of the push plate 24 can also drive The fixing rod 27 moves, the layer plate 21 can be placed in the lifting bucket 11, and the spring 26 resets to drive the fixing rod 27 to be inserted into the fixing hole 28, so as to fix the layer plate 21. The metal blocks can be placed in the bottom of the lifting bucket 11 and the top of the layer plate 21 in turn, which can avoid space waste and can galvanize multiple metal blocks at a time, thereby improving the galvanizing efficiency. The lifting bucket 11 has limited slots 51 on both sides, and the layer plate 21 is fixedly connected to the limited blocks 52 on both sides. The limited blocks 52 are fixed to the limited slots 51. The limit block 52 can be inserted into the limit opening to support and limit the layered plate 21. At the same time, it can facilitate the alignment of the fixing rod 27 and the fixing hole 28, so as to facilitate the fixation of the layered plate 21. A plurality of first liquid inlets 61 are evenly arranged on the top of the layered plate 21, and a plurality of second liquid inlets 62 are evenly arranged on both sides and the bottom of the lifting bucket 11. The first liquid inlet 61 and the second liquid inlet 62 can facilitate the zinc liquid to enter the lifting bucket 11, thereby facilitating the galvanizing operation of the metal blocks inside it.
[0026] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 as well as Figure 6The lifting components include a winding roller 31 provided above the fixed frame 12, a rotating shaft 32 fixedly connected to the winding roller 31, a support plate 33 rotatably connected to both sides of the rotating shaft 32, an iron chain 34 fixedly connected to the outer side of the winding roller 31, a connecting frame 35 fixedly connected to the bottom of the iron chain 34, a through hole 36 opened at the top of the fixed frame 12, and a power component for rotating the winding roller 31. The bottom of the support plate 33 is fixedly connected to the top of the fixed frame 12, and the bottom of the connecting frame 35 is fixedly connected to the top of the lifting bucket 11. The rotation of the shaft 32 can drive the winding roller 31 to rotate, and can drive the iron chain 34 to reel or release, and then can drive the lifting bucket 11 to move vertically, which can facilitate the lowering of the lifting bucket 11 into the galvanizing pool 1, and can galvanize the metal blocks in the lifting bucket 11. The power components include a worm gear 41 fixedly connected to the outside of the rotating shaft 32, a worm 42 connected to the bottom of the worm gear 41, a vertical plate 43 connected to both ends of the worm 42, and a motor 44 fixedly connected to one end of the worm 42. The worm gear 41 and the worm gear are connected to each other. 42 is engaged, the worm 42 is connected to the vertical plate 43 in rotation, the bottom of the vertical plate 43 is fixedly connected to the top of the fixed frame 12, the motor 44 can drive the worm 42 to rotate, the worm 42 can drive the worm wheel 41 to rotate, the worm wheel 41 can drive the rotating shaft 32 and the winding roller 31 to rotate, and then drive the lifting bucket 11 to move up and down, and the worm 42 and worm wheel 41 are self-locking to prevent the lifting bucket 11 from shifting. Guide grooves 71 are respectively provided on both sides of the fixed frame 12, and guide blocks 72 are slidably connected in the guide grooves 71. A horizontal plate 73 is fixedly connected between the guide block 72 and the connecting frame 35. The connecting frame 35 can drive the horizontal plate 73 and the guide block 72 to move vertically. The guide block 72 can guide the connecting frame 35 and the lifting bucket 11 to prevent the lifting bucket 11 from tilting and causing the metal block to fall into the galvanizing pool 1. Guide rollers 81 are respectively provided on both sides of the through-hole 36. The guide rollers 81 are rotatably connected to the inner wall of the through-hole 36. The guide rollers 81 can guide the iron chain 34 to prevent the iron chain 34 from being damaged by friction with the inner wall of the through-hole 36.
[0027] Working principle: When working, the metal block is laid flat on the bottom of the lifting bucket 11, and then the two push plates 24 are pushed. The push plates 24 can drive the spring 26 to deform, and at the same time can drive the fixed rod 27 to move, and then the limit block 52 is inserted into the limit slot 51. At this time, the fixed rod 27 is aligned with the fixing hole 28, and the push plate 24 is released. At this time, the spring 26 is reset, which can drive the push plate 24 to reset, and then drive the fixed rod 27 to reset. The fixed rod 27 can be inserted into the fixing hole 28, and the layer plate 21 can be fixed to the lifting bucket 11. Then the metal block can be laid on the top of the layer plate 21, and then the motor 44 is started. The motor 44 can drive the worm 42 to rotate, and the worm The rotation of the rod 42 can drive the worm gear 41 to rotate, and the rotation of the worm gear 41 can drive the rotation of the shaft 32. The rotation of the shaft 32 can drive the winding roller 31 to rotate, and then the iron chain 34 can be released, so that the lifting bucket 11 is lowered, and the lifting bucket 11 enters the galvanizing pool 1, and the metal block can be galvanized. After the galvanizing is completed, the motor 44 is started to reverse, so that the worm 42 is reversed, and then the rotating shaft 32 and the winding roller 31 are reversed, and then the lifting bucket 11 can be driven to move up and out of the galvanizing pool 1. The above is the working process of the entire device, and the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.
[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A zinc block immersion device, comprising a galvanizing pool (1) and a lifting bucket (11), characterized in that: The top of the galvanizing pool (1) is fixedly connected with a fixing frame (12), a layering component is provided in the lifting bucket (11), and a lifting component is provided between the fixing frame (12) and the lifting bucket (11); The layered component comprises a layered plate (21) arranged in the lifting bucket (11), through openings (22) respectively opened on both sides of the top of the layered plate (21), a notch (23) opened on one side of the through opening (22), a push plate (24) arranged in the through opening (22), a guide rod (25) fixedly connected to one side of the push plate (24), a spring (26) sleeved on the outside of the guide rod (25), a fixing rod (27) fixedly connected to one side of the lower part of the push plate (24), and fixing holes (28) respectively opened on both sides of the lifting bucket (11), the fixing rod (27) is plugged into the fixing hole (28), the push plate (24) is slidably connected to the through opening (22), and the guide rod (25) is slidably connected to the notch (23).
2. The zinc block immersion device according to claim 1, characterized in that: The lifting component comprises a winding roller (31) arranged above the fixed frame (12), a rotating shaft (32) fixedly connected to the winding roller (31), a supporting plate (33) rotatably connected to both sides of the rotating shaft (32), an iron chain (34) fixedly connected to the outside of the winding roller (31), a connecting frame (35) fixedly connected to the bottom of the iron chain (34), a through opening (36) opened at the top of the fixed frame (12), and a power component for rotating the winding roller (31), wherein the bottom of the supporting plate (33) is fixedly connected to the top of the fixed frame (12), and the bottom of the connecting frame (35) is fixedly connected to the top of the lifting bucket (11).
3. The zinc block immersion device according to claim 2, characterized in that: The power component comprises a worm wheel (41) fixedly connected to the outside of the rotating shaft (32), a worm (42) connected to the bottom of the worm wheel (41), a vertical plate (43) respectively connected to both ends of the worm (42), and a motor (44) fixedly connected to one end of the worm (42); the worm wheel (41) is meshed with the worm (42); the worm (42) is rotationally connected to the vertical plate (43); and the bottom of the vertical plate (43) is fixedly connected to the top of the fixed frame (12).
4. The zinc block immersion device according to claim 1, characterized in that: Limiting grooves (51) are respectively provided on both sides of the lifting bucket (11), and limiting blocks (52) are respectively fixedly connected to both sides of the layered plate (21), and the limiting blocks (52) are plugged into the limiting grooves (51).
5. The zinc block immersion device according to claim 1, characterized in that: The top of the layered plate (21) is provided with a plurality of evenly arranged first liquid inlets (61), and both sides and the bottom of the lifting bucket (11) are provided with a plurality of evenly arranged second liquid inlets (62).
6. The zinc block immersion device according to claim 2, characterized in that: Guide grooves (71) are respectively provided on both sides of the fixing frame (12), guide blocks (72) are slidably connected in the guide grooves (71), and a transverse plate (73) is fixedly connected between the guide blocks (72) and the connecting frame (35).
7. The zinc block immersion device according to claim 2, characterized in that: Guide rollers (81) are respectively provided on both sides of the through-opening (36), and the guide rollers (81) are rotatably connected to the inner wall of the through-opening (36).