Paper surface calender

Through the coordinated work of the polishing and grinding shaft and the conveyor belt, combined with visual sensor monitoring, the paper calender achieves efficient double-sided calendering and real-time anomaly detection, solving the problems of low efficiency and insufficient monitoring of traditional calenders, improving production stability and reducing costs.

CN223343064UActive Publication Date: 2025-09-16德州胜港纸业有限公司
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Patent Information

Application Number
CN202422898143.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-09-16
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Traditional calenders can only calender one side, which is inefficient and costly. The lack of effective monitoring methods leads to production interruptions and paper damage.

Method used

The polishing grinding shaft and conveyor belt work together to achieve double-sided calendering, and the visual sensor and controller are combined for real-time monitoring to ensure the stability of the paper.

Benefits of technology

It achieves efficient double-sided calendering of paper, automatic transmission and real-time anomaly detection, avoiding production interruptions and reducing production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a paper surface calender, which comprises symmetrical supporting seats, and is characterized in that a square cavity shell is fixed on the upper sides of the symmetrical supporting seats, symmetrical polishing and grinding shafts are arranged in the supporting seats, and the polishing and grinding shafts are arranged on the supporting seats. The two ends of a center shaft of the polishing and grinding shaft are rotationally connected with the two sides of the cavity shell correspondingly, the supporting bases are rotationally connected with the two ends of rotating shafts correspondingly, the number of the rotating shafts is at least two, the rotating shafts are in transmission connection through a conveying belt, and the conveying belt makes contact with the surface of the polishing and grinding shaft. The polishing and grinding device further comprises a driving assembly which is used for driving the polishing and grinding shaft and the rotating shaft to rotate. The utility model relates to the technical field of paper surface calendering equipment, in particular to a paper surface calender which can be used for carrying out calendering treatment on a paper surface through a conveying belt and a polishing and grinding shaft.
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Description

Technical Field

[0001] The utility model relates to the technical field of paper surface calendering equipment, in particular to a paper surface calender. Background Art

[0002] Surface treatment is a crucial step in the papermaking process, directly impacting its quality and performance. Traditional calenders often only calender one side of the paper, or require multiple passes through the machine to complete double-sided calendering. This is not only inefficient but also increases production costs. Furthermore, traditional calenders lack effective monitoring during operation. If a paper jam or other anomaly occurs, it is difficult to detect and address it promptly, which can easily lead to production interruptions and paper damage. Utility Model Content

[0003] The utility model provides a paper surface calender, which can perform calendering treatment on the paper surface through a conveyor belt and a polishing and grinding shaft.

[0004] A paper calender, comprising a symmetrical support base, characterized in that: a cavity shell is fixed on the upper side of the symmetrical support base, the cavity shell is square, symmetrical polishing and grinding shafts are arranged inside the support base, the two ends of the central axis of the polishing and grinding shaft are respectively rotatably connected to the two sides of the cavity shell, the support base is respectively rotatably connected to the two ends of the rotating shaft, the rotating shafts are at least two, the rotating shafts are connected by a conveyor belt, and the conveyor belt is in contact with the surface of the polishing and grinding shaft;

[0005] It also includes a driving assembly, which is used to drive the polishing and grinding shaft and the rotating shaft to rotate.

[0006] As a further limitation of the present technical solution, the driving assembly includes a rotating wheel, one end of the central axis of each polishing and grinding shaft is fixedly connected to the center of the rotating wheel, the rotating wheel is rotatably connected to the rotating wheel connecting frame, the rotating wheel connecting frame is fixedly connected to the support frame, the rotating wheel is connected through a belt drive, the center of one of the rotating wheels is connected to the output end of the reducer, the input end of the reducer is fixed to the output shaft of the motor, and the motor is fixed to the base.

[0007] As a further limitation of the present technical solution, the central axis of one of the polishing and grinding shafts is fixedly connected to a driving wheel, the driving wheel is connected to a circular wheel via a second belt, and the circular wheel is fixedly connected to the center of one of the rotating shafts via a connecting shaft.

[0008] As a further limitation of the present technical solution, one end of the cavity shell is fixedly connected to at least one bracket, and the bracket is fixedly connected to the visual sensor.

[0009] As a further limitation of the present technical solution, it further includes a controller, the controller is electrically connected to the motor, the controller and the visual sensor communicate through a transmission module, and the visual sensor is electrically connected to the controller.

[0010] Compared with the prior art, the advantages and positive effects of the present invention are:

[0011] The coordinated work of the polishing and grinding shaft and the conveyor belt enables simultaneous calendering of both sides of the paper. The rotating shaft drives the paper through the conveyor belt, thus achieving automatic paper transmission.

[0012] Through the cooperation of visual sensors and controllers, real-time monitoring of paper status is achieved. Once an abnormality is found, the motor can be stopped in time and an alarm signal can be issued.

[0013] The driving components consisting of motor, reducer, runner, belt, etc. achieve efficient transmission and ensure the stable operation of the calender. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings described herein are used to provide a further understanding of this application and constitute a part of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an undue limitation on this application. Obviously, the drawings described below are only some embodiments of the utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without inventive effort. In the drawings:

[0015] Figure 1 The three-dimensional Figure 1 ;

[0016] Figure 2 It is a side view of the utility model;

[0017] Figure 3 The three-dimensional Figure 2 ;

[0018] Figure 4 The three-dimensional Figure 3 .

[0019] In the figure: 1. Cavity shell; 2. Polishing and grinding shaft; 3. Rotor connecting frame; 4. Support frame; 5. Reducer; 6. Motor; 7. Base; 8. Rotor; 9. Belt; 10. Drive wheel; 11. Second belt; 12. Round wheel; 13. Connecting shaft; 14. Support seat; 15. Conveyor belt; 16. Visual sensor; 17. Bracket; 18. Rotating shaft. DETAILED DESCRIPTION

[0020] To clearly illustrate the technical features of this solution, the present invention is described in detail below through specific implementation methods and in conjunction with the accompanying drawings. It should be noted that in the description of this invention, the terms "left," "right," "front," "back," "inside," "outside," and the like, indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction. Therefore, they should not be construed as limitations on this invention.

[0021] The following is combined with Figures 1-4 The utility model is further described with reference to the accompanying drawings and implementation methods.

[0022] The specific embodiments of the present invention are as follows:

[0023] A paper calender includes a symmetrical support base 14, a cavity shell 1 is fixed on the upper side of the symmetrical support base 14, and the cavity shell 1 is square. A symmetrical polishing and grinding shaft 2 is provided inside the support base 14, and the two ends of the central axis of the polishing and grinding shaft 2 are respectively rotatably connected to the two sides of the cavity shell 1. The support base 14 is respectively rotatably connected to the two ends of the rotating shaft 18. There are at least two rotating shafts 18. The rotating shafts 18 are connected by a conveyor belt 15, and the conveyor belt 15 is in contact with the surface of the polishing and grinding shaft 2.

[0024] It also includes a driving assembly, which is used to drive the polishing and grinding shaft 2 and the rotating shaft 18 to rotate.

[0025] In this embodiment, the rotation of the rotating shaft 18 can drive the conveyor belt 15 to move, and the rotation of the polishing and grinding shaft 2 can polish and squeeze the upper side of the paper. The rotating shaft 18 drives the paper on the conveyor belt 15 to move and polish and squeeze the lower side of the paper. The paper is between the polishing and grinding shaft 2 and the conveyor belt 15 and contacts the surface of the polishing and grinding shaft 2 and the surface of the conveyor belt 15 on both sides respectively. Under the rotation of the polishing and grinding shaft 2 and the conveyor belt 5, the paper is clamped and moved between the two to achieve extrusion polishing on both sides of the paper. The polishing and grinding shaft 2 and the conveyor belt 5 drive the paper to move and send it out from the other end of the cavity shell 1.

[0026] The driving assembly includes a rotating wheel 8, and one end of the central axis of each polishing and grinding shaft 2 is fixedly connected to the center of the rotating wheel 8. The rotating wheel 8 is rotatably connected to the rotating wheel connecting frame 3, and the rotating wheel connecting frame 3 is fixedly connected to the support frame 4. The rotating wheel 8 is connected through a belt 9. The center of one of the rotating wheels 8 is connected to the output end of the reducer 5, and the input end of the reducer 5 is fixed with the output shaft of the motor 6, and the motor 6 is fixed to the base 7.

[0027] The central axis of the polishing and grinding shaft 2 is fixedly connected to the driving wheel 10 , and the driving wheel 10 is connected to the round wheel 12 through the second belt 11 , and the round wheel 12 is fixedly connected to the center of the rotating shaft 18 through the connecting shaft 13 .

[0028] In this embodiment, the motor 6 drives the wheel 8 to rotate through the reducer 5, the wheel 8 drives another wheel 8 to rotate through the belt 9, the two wheels 8 drive the polishing and grinding shaft 2 to rotate, and the polishing and grinding shaft 2 drives the driving wheel 10 to rotate, the driving wheel 10 drives the round wheel 12 to rotate through the second belt 11, and the round wheel 12 drives the rotating shaft 18 and the conveyor belt 15 to rotate through the connecting shaft 13, so that the polishing and grinding shaft 2 and the conveyor belt 5 rotate to perform surface calendering of the paper and transport the paper at the same time.

[0029] One end of the cavity housing 1 is fixedly connected to at least one bracket 17 , and the bracket 17 is fixedly connected to a visual sensor 16 .

[0030] It also includes a controller, which is electrically connected to the motor 6. The controller and the visual sensor 16 communicate with each other through a transmission module, and the visual sensor 16 is electrically connected to the controller.

[0031] The visual sensor 16 is set at the end where the paper is fed out, and can monitor the status of the paper in real time and transmit it to the controller. The controller controls the operating status of the motor 6. If the paper is stuck, the controller controls the motor 6 to shut down and transmits an alarm signal to the terminal.

[0032] When in use, start the motor and place the paper to be calendered between the polishing grinding shaft 2 and the conveyor belt 15, ensuring that the paper is placed flat and free of wrinkles or foreign matter. The conveyor belt 15 and the polishing grinding shaft 2 start to rotate, and the paper begins to be clamped and moved. The status of the paper is monitored by the visual sensor to ensure that the paper is not stuck or other abnormalities during the calendering process. If the visual sensor detects an abnormality, the controller will automatically stop the motor and issue an alarm signal, waiting for the paper to completely pass through the polishing grinding shaft 2 and the conveyor belt 15, and take out the calendered paper from the other end of the cavity shell 1.

[0033] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A paper calender comprising a symmetrical support base (14), characterized in that: A cavity shell (1) is fixed on the upper side of the symmetrical support seat (14), and the cavity shell (1) is square. A symmetrical polishing and grinding shaft (2) is provided inside the support seat (14), and the two ends of the central axis of the polishing and grinding shaft (2) are respectively rotatably connected to the two sides of the cavity shell (1). The support seat (14) is respectively rotatably connected to the two ends of the rotating shaft (18), and there are at least two rotating shafts (18). The rotating shafts (18) are connected by a transmission belt (15), and the conveyor belt (15) is in contact with the surface of the polishing and grinding shaft (2); It also includes a driving assembly, which is used to drive the polishing and grinding shaft (2) and the rotating shaft (18) to rotate.

2. The paper calender according to claim 1, characterized in that: The driving assembly includes a rotating wheel (8), one end of the central axis of each polishing and grinding shaft (2) is fixedly connected to the center of the rotating wheel (8), the rotating wheel (8) is rotatably connected to the rotating wheel connecting frame (3), the rotating wheel connecting frame (3) is fixedly connected to the supporting frame (4), the rotating wheel (8) is connected through a belt (9), the center of one rotating wheel (8) is connected to the output end of the reducer (5), the input end of the reducer (5) is fixed to the output shaft of the motor (6), and the motor (6) is fixed to the base (7).

3. The paper calender according to claim 2, characterized in that: The central axis of the polishing and grinding shaft (2) is fixedly connected to a driving wheel (10), the driving wheel (10) is connected to a round wheel (12) via a second belt (11), and the round wheel (12) is fixedly connected to the center of a rotating shaft (18) via a connecting shaft (13).

4. The paper calender according to claim 3, characterized in that: One end of the cavity housing (1) is fixedly connected to at least one bracket (17), and the bracket (17) is fixedly connected to a visual sensor (16).

5. The paper calender according to claim 4, characterized in that: It also includes a controller, the controller is electrically connected to the motor (6), the controller and the visual sensor (16) communicate through a transmission module, and the visual sensor (16) is electrically connected to the controller.