Wooden pillow fine adjustment base plate assembly

By designing a wooden sleeper fine-tuning pad assembly and utilizing prefabricated gaps and locking structures to achieve precise adjustment of the rails and stop seats, the problem of existing technologies that can only be fixed according to the preset track gauge is solved, and the stability and adaptability of the rail installation are improved.

CN223343071UActive Publication Date: 2025-09-16GULUN XUANLIN RAILWAY TECH CO LTD
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Patent Information

Application Number
CN202422258961.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-09-16
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

In the prior art, wooden sleeper pads can only fix rails according to a preset gauge and cannot be precisely adjusted, resulting in insufficient practicality.

Method used

A wooden sleeper fine-adjustment pad assembly was designed, which includes a pad, a stop seat and multiple sets of gaskets with different thicknesses. The distance between the rail and the stop seat can be fine-tuned through prefabricated gaps and locking structures, and the movement of the rail is restricted by the locking structure to ensure installation stability.

Benefits of technology

It realizes the precise adjustment of rail distance according to actual gauge requirements, improves the stability and adaptability of rail installation, and meets actual gauge requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fine adjustment base plate assembly for a wooden pillow. The fine adjustment base plate assembly comprises a base plate, two stop seats and a plurality of groups of gaskets, a supporting position and two stopping positions are arranged on the upper end face of the base plate, the supporting position is used for supporting a steel rail, and the stopping positions are arranged on the two sides of the supporting position. The two stop seats are fixed to the upper end face of the base plate and arranged at the two stop positions correspondingly, and prefabricated gaps are reserved between the two stop seats and the supporting positions correspondingly. The multiple sets of gaskets are selectively arranged in the two prefabricated gaps and used for abutting against the steel rail and the adjacent stopping bases. According to the scheme, track gauge fine adjustment of the two steel rails can be achieved; and transverse movement of the steel rails is avoided, steel rail installation stability is guaranteed, actual gauge requirements are met, and practicability is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of wooden sleeper pads, in particular to a wooden sleeper fine-adjusting pad assembly. Background Art

[0002] Railway tracks typically consist of two parallel steel rails fixed on sleepers, with ballast beneath them. There are many types of sleepers, depending on the material. Wooden sleepers are commonly used in railway construction due to their ease of manufacture, good elasticity, excellent insulation, and light weight. Pads are placed on top of wooden sleepers to limit lateral movement of the rails.

[0003] Patent CN218373033U discloses an anti-wear guardrail pad for wooden sleeper lines, wherein the basic rail buckle plate and the guardrail pad bottom plate are both made of wear-resistant steel plates to improve the wear resistance of the guardrail pad, and the basic rail buckle plate is provided with a first groove and a second groove, and the main rail and the guardrail track are clamped, and the main rail and the guardrail track can be limited by the first bolt and the second bolt and the first limit steel plate and the second limit steel plate.

[0004] In actual work, it is often necessary to fine-tune the track gauge according to the actual road conditions or dimensional errors. However, after the pad in the above patent is fixed on the wooden sleeper, the rail can only be placed at the corresponding position of the pad according to the preset track gauge, and the track gauge cannot be fine-tuned. The practicality needs to be improved. Utility Model Content

[0005] The purpose of the utility model is to overcome the above technical deficiencies and propose a wooden sleeper fine-tuning pad assembly to solve the technical problem that the prior art can only place the rails at the corresponding positions of the pads according to the preset gauge, cannot fine-tune the gauge, and the practicality needs to be improved.

[0006] In order to achieve the above technical purpose, the present invention adopts the following technical solutions:

[0007] The utility model provides a wooden sleeper fine-adjusting pad assembly, comprising:

[0008] The pad has a support position and two stop positions on its upper end surface, the support position is used to support the rail, and the stop positions are provided on both sides of the support position;

[0009] Two stop seats, fixed to the upper end surface of the pad, and respectively arranged at the two stop positions, and with prefabricated gaps between each and the support position; and

[0010] Multiple groups of gaskets are selectively placed in the two prefabricated gaps to abut against the rails and the adjacent stop seats.

[0011] In one embodiment, the thicknesses of the gaskets in the multiple groups are different.

[0012] In one embodiment, each group of the gaskets is provided with a plurality of gaskets, and the plurality of gaskets in the same group can be selectively placed on a side of the stop seat close to the support position.

[0013] In one embodiment, the wooden sleeper fine-tuning pad assembly further includes a locking structure, which is provided on the pad or the stop seat and is used to limit the movement of the rail relative to the pad.

[0014] In one embodiment, the locking structure includes a locking plate, a locking bolt and a locking nut. The locking plate is provided with a connecting hole. The locking bolt extends in a vertical direction, and one end is fixed to the upper end surface of the base plate and corresponds to the support position, and the other end is passed through the connecting hole. The locking nut is screwed on the locking bolt and is located on the side of the locking plate away from the base plate, and limits the locking plate to a position pressed against the rail.

[0015] In one embodiment, a middle portion of the stop seat is provided with an avoidance groove, and the locking bolt is located in the avoidance groove;

[0016] The locking plate includes a main body plate and a pressure plate. The main body plate is provided with the communicating hole and is placed at the upper end of the gasket. The pressure plate is connected to the main body plate and is located on the side of the main body plate close to the gasket, and is located on the side of the stop seat close to the support position, and is used to press against the rail.

[0017] In one embodiment, the locking plate further includes a limiting plate, which is connected to the main plate and is located on a side of the main plate close to the pad and on a side of the stopping seat away from the supporting position.

[0018] In one embodiment, a pressing rib is provided at one end of the pressing plate away from the main plate, and the pressing rib is inclined from one end close to the stop seat to one end away from the stop seat in a direction away from the pad.

[0019] In one embodiment, each gasket is provided with a limiting groove on the end surface close to the main plate, and the main plate extends into the limiting groove to limit the movement of the gasket along the laying direction of the railway.

[0020] In one embodiment, the communication hole is extended along the arrangement direction of the supporting position and the stopping position.

[0021] Compared with the prior art, in the wooden sleeper fine-adjustment pad assembly provided by the present invention, a prefabricated gap is left between the stop seat and the support position, so that a gap can be left between the rail and the stop seat when the rail is placed in the support position, so that the distance between the rail and the stop seat can be fine-tuned according to the actual gauge requirements, that is, the gauge of the two rails can be fine-tuned; and when the gauge of the two rails is fine-tuned to the required gauge, the space between the rail and the stop seat is filled with gaskets of corresponding thickness and quantity according to the adjusted distance between the rail and the stop seat, so that the rail, gasket and stop seat are abutted in sequence to avoid lateral movement of the rail and ensure the stability of the rail installation. In this way, the actual gauge requirements can be met and the practicality is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a cross-sectional view of a wooden sleeper fine-adjusting pad assembly provided by an embodiment of the present utility model;

[0023] Figure 2 yes Figure 1 A partial schematic diagram of the center wooden sleeper fine-tuning pad assembly;

[0024] Figure 3 yes Figure 2 A partial schematic diagram of the middle stop, locking bolt and backing plate;

[0025] Figure 4 yes Figure 3 Side view of the middle pad, stop seat and locking bolt;

[0026] Figure 5 yes Figure 2 Schematic diagram of the middle locking plate;

[0027] Figure 6 yes Figure 2 Schematic diagram of the middle gasket;

[0028] Figure 7 yes Figure 5 Top view of the center locking plate.

[0029] Description of reference numerals:

[0030] 1. Pad; 11. Support position; 12. Stop position; 2. Rail; 3. Stop seat; 3a. Prefabricated gap; 3b. Avoidance groove; 4. Gasket; 4a. Limiting groove; 5. Locking structure; 51. Locking plate; 51a. Connecting hole; 511. Main plate; 512. Pressing plate; 513. Limiting plate; 514. Pressing rib; 52. Locking bolt; 53. Locking nut. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0032] In order to solve the technical problem in the prior art that the rails can only be placed on the corresponding positions of the pads according to the preset gauge, the gauge cannot be fine-tuned, and the practicality needs to be improved, the utility model provides a wooden sleeper fine-tuning pad assembly, which can fine-tune the distance between the rails and the stop seat according to the actual gauge requirements, and also enables the gauges of the two rails to be fine-adjusted to meet the actual gauge requirements. It has good practicality and can effectively prevent the rails from shifting sideways.

[0033] See also Figures 1 to 3 , Figures 1 to 3 This is a schematic structural diagram of a wooden sleeper fine-tuning pad 1 assembly in one embodiment of the present invention. The wooden sleeper fine-tuning pad 1 assembly includes a pad 1, two stoppers 3, and multiple groups of shims 4. The upper end surface of the pad 1 is provided with a support position 11 and two stoppers 12. The support position 11 is used to support the rail 2, and the stoppers 12 are provided on both sides of the support position 11. The two stoppers 3 are fixed to the upper end surface of the pad 1 and are respectively provided at the two stoppers 12, and each has a prefabricated gap 3a with the support position 11. Multiple groups of shims 4 can be selectively placed in the two prefabricated gaps 3a to abut against the rail 2 and the adjacent stoppers 3. It should be noted that when the gauge of the rail 2 is adjusted to the required gauge, multiple groups of shims 4 can be selectively placed in the two prefabricated gaps 3a, so that the shims 4 in each prefabricated gap 3a can abut against the rail 2 and the adjacent stoppers 3.

[0034] When the rail 2 is in the fixed position 11 and the distance between the rail 2 and the stopper 3 is adjusted, the space between the rail 2 and the stopper 3 is filled with gaskets 4 of corresponding thickness and quantity according to the adjusted distance between the rail 2 and the stopper 3, so that the rail 2, the gasket 4 and the stopper 3 abut against each other in turn, thereby preventing the rail 2 from moving sideways and ensuring the installation stability of the rail 2. In this way, the actual gauge requirement can be met and the practicality is good.

[0035] In one embodiment, the thicknesses of the gaskets 4 in the multiple groups are different.

[0036] In this embodiment, the thicknesses of the multiple groups of gaskets 4 are set to be different, and the gaskets 4 of different thicknesses are combined to further improve the accuracy of track gauge adjustment.

[0037] In one embodiment, each group of gaskets 4 is provided with a plurality of gaskets 4 , and the plurality of gaskets 4 in the same group can be selectively placed on a side of the stopper 3 close to the support position 11 .

[0038] In this embodiment, a plurality of gaskets 4 are provided in each group, and the gaskets 4 in each group are placed in the corresponding prefabricated gap 3a according to the required number, thereby improving the adaptability and practicality.

[0039] In one embodiment, the wooden sleeper fine-tuning pad 1 assembly further includes a locking structure 5 , which is provided on the pad 1 or the stop seat 3 and is used to limit the movement of the rail 2 relative to the pad 1 .

[0040] In this embodiment, after the gasket 4 cooperates to limit the lateral movement of the rail 2, the locking structure 5 can also limit the movement of the rail 2 relative to the base plate 1 along the track laying direction, further improving the installation stability of the rail 2.

[0041] In one embodiment, the locking structure 5 includes a locking plate 51, a locking bolt 52 and a locking nut 53. The locking plate 51 is provided with a connecting hole 51a. The locking bolt 52 extends in the vertical direction, and one end is fixed to the upper end surface of the base plate 1 and corresponds to the support position 11. The other end is passed through the connecting hole 51a. The locking nut 53 is screwed on the locking bolt 52 and is located on the side of the locking plate 51 away from the base plate 1, and limits the locking plate 51 to a position pressed against the rail 2.

[0042] In this embodiment, after the gasket 4 is placed, the connecting hole 51a of the locking plate 51 is aligned with the locking bolt 52, and then the locking plate 51 is moved in the direction close to the base of the rail 2 until the locking plate 51 is pressed against the base of the rail 2, and then the locking nut 53 is tightened so that the locking nut 53 limits the locking plate 51 to restrict the locking plate 51 from moving in the direction away from the base of the rail 2. The structure is simple and reliable, and the operation is convenient.

[0043] In one embodiment, see Figure 4 and Figure 5 An avoidance groove 3b is provided in the middle of the stop seat 3, and the locking bolt 52 is located in the avoidance groove 3b; the locking plate 51 includes a main plate 511 and a pressure plate 512, the main plate 511 is provided with a connecting hole 51a, and is placed on the upper end of the gasket 4, the pressure plate 512 is connected to the main plate 511, and is located on the side of the main plate 511 close to the pad 1, and is located on the side of the stop seat 3 close to the support position 11, for pressing against the rail 2.

[0044] In this embodiment, the locking bolt 52 is placed in the middle of the stop seat 3, and a corresponding avoidance groove 3b is provided to improve the compactness of the device. At the same time, the main plate 511 can also play a limiting role on the gasket 4 to limit the gasket 4 from escaping from the prefabricated gap 3a in the direction away from the pad 1, thereby improving the placement stability of the gasket 4.

[0045] In one embodiment, the locking plate 51 further includes a limiting plate 513 , which is connected to the main plate 511 and is located on a side of the main plate 511 close to the pad 1 and on a side of the blocking seat 3 away from the support position 11 .

[0046] In this embodiment, the limit plate 513 and the pressure plate 512 are clamped on both sides of the stop seat 3 in the horizontal direction, so as to effectively limit the circumferential displacement of the main plate 511 along the locking bolt 52 when the main plate 511 is installed, and ensure that the pressure plate 512 is always stably facing the base of the rail 2, thereby facilitating the pressing of the pressure plate 512 against the base of the rail 2.

[0047] In one embodiment, a pressing rib 514 is provided at one end of the pressing plate 512 away from the main plate 511 . The pressing rib 514 is inclined from one end close to the stopper 3 to one end away from the stopper 3 in a direction away from the pad 1 .

[0048] In this embodiment, the inclined pressing rib 514 is set in the above-mentioned form, so that the pressing rib 514 can not only stably press against the base of the rail 2, but also effectively limit the displacement of the base of the rail 2 in the direction close to the stop seat 3, thereby improving the installation stability of the rail 2.

[0049] In one embodiment, see Figure 6 A limiting groove 4a is concavely provided on the end surface of each gasket 4 close to the main plate 511, and the main plate 511 extends into the limiting groove 4a to limit the movement of the gasket 4 along the laying direction of the railway.

[0050] In this embodiment, when the pressure plate 512 is pressed against the base of the rail 2, the main plate 511 extends into the limit groove 4a of the gasket 4, which can limit the gasket 4 from accidentally deviating along the laying direction of the railway, ensuring that the gasket 4 is always in the prefabricated gap 3a, so that the rail 2, gasket 4 and the stop seat 3 are stably pressed against each other.

[0051] In one embodiment, see Figure 7 The communicating hole 51 a is extended along the arrangement direction of the supporting position 11 and the stopping position 12 .

[0052] In this embodiment, the connecting hole 51a extends horizontally. This allows the main plate 511 to be moved accordingly after the gasket 4 is positioned as needed, ensuring that the pressing plate 512 always presses against the base of the rail 2, improving practicality. It should be understood that in one embodiment, the gap between the limiting plate 513 and the pressing plate 512 is greater than the horizontal width of the stopper 3. Specifically, the horizontal direction refers to the layout direction of the support position 11 and the stopper 12, which is indicated by F in the accompanying drawings.

[0053] In order to better understand the present invention, the following Figures 1 to 7The technical solution of the utility model is described in detail:

[0054] In this solution, when the rail 2 is placed in the support position 11, a prefabricated gap 3a is left between the rail 2 and the stop seat 3, so that the rail 2 can be slightly moved according to actual conditions to fine-tune the distance between the rail 2 and the stop seat 3. When the track gauge is adjusted to the required gauge, the corresponding thickness and number of gaskets 4 are placed between the corresponding stop seat 3 and the rail 2 according to the actual distance between the rail 2 and the stop seat 3 to limit the lateral movement of the rail 2. Then, the connecting hole 51a of the main plate 511 is aligned with the locking bolt 52, and the pressing plate 512 is moved to a position pressing against the base of the rail 2. At this time, the main plate 511 extends into the limiting groove 4a of the gasket 4, and the locking nut 53 is screwed onto the locking bolt 52. The locking nut 53 is moved to a position pressing against the main plate 511, thereby limiting the main plate 511 to a position where the pressing plate 512 stably presses against the base of the rail 2, effectively preventing the rail 2 from moving relative to the pad 1.

[0055] The specific embodiments of the present invention described above do not limit the scope of protection of the present invention. Any other corresponding changes and modifications made based on the technical concept of the present invention should be included in the scope of protection of the claims of the present invention.

Claims

1. A wooden sleeper fine-tuning pad assembly, characterized in that: include: The pad has a support position and two stop positions on its upper end surface, the support position is used to support the rail, and the stop positions are provided on both sides of the support position; Two stop seats, fixed to the upper end surface of the pad, and respectively arranged at the two stop positions, and with prefabricated gaps between each and the support position; and a plurality of sets of gaskets, selectively placed in the two prefabricated gaps, for abutting against the rail and the adjacent stop seat; The wooden sleeper fine-adjusting pad assembly further includes a locking structure, which is provided on the pad or the stop seat and is used to limit the movement of the rail relative to the pad.

2. The wooden sleeper fine-tuning pad assembly according to claim 1, characterized in that: The thicknesses of the gaskets in the groups are different.

3. The wooden sleeper fine-tuning pad assembly according to claim 2, characterized in that: Each group of the gaskets is provided with a plurality of gaskets, and the plurality of gaskets in the same group can be selectively placed on a side of the stop seat close to the support position.

4. The wooden sleeper fine-tuning pad assembly according to claim 1, characterized in that: The locking structure includes a locking plate, a locking bolt and a locking nut. The locking plate is provided with a connecting hole. The locking bolt extends in a vertical direction, and one end is fixed to the upper end surface of the base plate and corresponds to the supporting position, and the other end is passed through the connecting hole. The locking nut is screwed on the locking bolt and is located on the side of the locking plate away from the base plate, and limits the locking plate to a position pressed against the rail.

5. The wooden sleeper fine-tuning pad assembly according to claim 4, characterized in that: A relief groove is provided in the middle of the stop seat, and the locking bolt is located in the relief groove; The locking plate includes a main body plate and a pressure plate. The main body plate is provided with the communicating hole and is placed at the upper end of the gasket. The pressure plate is connected to the main body plate and is located on the side of the main body plate close to the gasket, and is located on the side of the stop seat close to the support position, and is used to press against the rail.

6. The wooden sleeper fine-tuning pad assembly according to claim 5, characterized in that: The locking plate further comprises a limiting plate, which is connected to the main body plate and is located on a side of the main body plate close to the pad and on a side of the stopping seat away from the supporting position.

7. The wooden sleeper fine-tuning pad assembly according to claim 5, characterized in that: An end of the pressing plate away from the main body plate is provided with a pressing rib, and the pressing rib is inclined from an end close to the stop seat to an end away from the stop seat along a direction away from the pad.

8. The wooden sleeper fine-tuning pad assembly according to claim 5, characterized in that: Each gasket is provided with a limiting groove on the end surface close to the main body plate, and the main body plate extends into the limiting groove to limit the movement of the gasket along the laying direction of the railway.

9. The wooden sleeper fine-tuning pad assembly according to claim 4, characterized in that: The communicating hole is extended along the arrangement direction of the supporting position and the stopping position.