Novel heat preservation valve

By introducing a jacket and insulation interface into the valve, combined with sealing rings, floats and other structures, the temperature of the valve body is controlled, the problem of material crystallization and blockage is solved, the consumption of thermal oil is reduced, and the efficiency and flexibility of the valve are improved.

CN223344856UActive Publication Date: 2025-09-16GUIZHOU PAK SEN PERFUME CO LTD
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Patent Information

Application Number
CN202422627403.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-16
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The existing valves are prone to crystallization and clogging of materials after closing, and are unable to control the temperature for different materials, resulting in a waste of manpower and time costs.

Method used

A valve with a jacket and insulation interface is designed. The valve body temperature is maintained by heating with thermal oil. Temperature control is achieved by combining the sealing ring, float, valve stem and other structures to avoid crystallization and blockage. It can also be used as an ordinary valve to reduce thermal oil consumption.

Benefits of technology

It effectively prevents valve body crystallization and blockage, reduces the cost of thermal oil use, and improves valve efficiency and flexibility.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223344856U_ABST
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Abstract

The utility model discloses a novel heat preservation valve, which relates to the technical field of valves and comprises a valve body, a jacket is mounted on the outer wall of the valve body, a sealing ring is mounted on the inner wall of the valve body, a floating ball is mounted on the outer wall of the sealing ring, a valve rod is mounted at the top of the floating ball, and filler is mounted on the outer wall of the valve rod. An inner hexagon is installed on the outer wall of the valve rod, a handle is installed on the outer wall of the inner hexagon, and a heat preservation connector is installed on the outer wall of the valve body. According to the utility model, through the arrangement of the jacket and the heat preservation interfaces, when the valve works, heat conduction oil is firstly heated to a proper temperature, then the heat conduction oil is introduced from the heat preservation interface at one end through a pump machine, enters the jacket outside the valve body, circulates in the jacket, and finally flows back to the heat conduction oil heater through the heat preservation interface at the other end; and the valve body can be subjected to heat preservation through the heat preservation connector, and blockage caused by cooling crystallization of residual materials in the valve body is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of valves, in particular to a novel thermal insulation valve. Background Art

[0002] During the process of distillation and pipeline material transfer, enterprises usually need to use valves for control. When the valve is closed, materials will remain in the valve. Many materials will crystallize at low temperatures, causing the valve to be unable to be used normally, resulting in a large waste of manpower and time costs. It can only be handled by physical disassembly, electric heating belt heating dredging, spray gun heating dredging, etc. However, the physical disassembly dredging method requires a large waste of manpower and time costs, and the electric heating belt heating dredging method can only be heated to about 60°C, and cannot dredge some materials with higher melting points. Although spray gun heating dredging can effectively dredge various materials, due to the large number of materials in the workshop, open flames cannot be used, and the valve's sealing performance will also decrease after repeated use of the spray gun dredging. Therefore, a new type of thermal insulation valve is needed.

[0003] The existing valve cannot control the temperature of different materials during operation, so a new type of thermal insulation valve is urgently needed. Utility Model Content

[0004] Based on this, the purpose of the present invention is to provide a new type of thermal insulation valve to solve the problem that the existing valve cannot control the temperature of different materials when in use.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a new type of thermal insulation valve, comprising a valve body, a jacket installed on the outer wall of the valve body, a sealing ring installed on the inner wall of the valve body, a float installed on the outer wall of the sealing ring, a valve stem installed on the top of the float, a packing installed on the outer wall of the valve stem, an inner hexagon installed on the outer wall of the valve stem, a handle installed on the outer wall of the inner hexagon, and an insulation interface installed on the outer wall of the valve body.

[0006] Preferably, the inner wall diameter of the jacket is larger than the outer wall diameter of the valve body, and the interior of the jacket is hollow.

[0007] Preferably, the sealing ring is engaged with the float, and the float is threadedly connected to the valve stem.

[0008] Preferably, both sides of the float are of open-hole design, and the float fits tightly against the inner wall of the valve body.

[0009] Preferably, the hexagonal socket is engaged with the handle, and the insulation interface is symmetrically arranged with the central axis of the valve body as the center.

[0010] Compared with the prior art, the beneficial effects of the present invention are:

[0011] 1. The utility model has a jacket and a thermal insulation interface. When the valve is working, the heat transfer oil is first heated to an appropriate temperature, and the heat transfer oil is introduced from the thermal insulation interface at one end through a pump, enters the jacket outside the valve body, circulates in the jacket, and finally flows back to the thermal oil heater through the thermal insulation interface at the other end. The setting of the thermal insulation interface allows the valve body to be insulated, avoiding blockage caused by cooling and crystallization of residual materials inside the valve body.

[0012] 2. The utility model is equipped with a sealing ring, a float, a valve stem, a packing, an inner hexagon and a handle. When the entire valve body reaches a suitable temperature, the handle can be twisted to drive the inner hexagon, and the inner hexagon drives the valve stem to rotate the float to achieve the purpose of valve opening and closing. For materials that do not require heating, the valve can be closed by twisting the handle and used as an ordinary valve without adding heat transfer oil, thereby reducing the consumption of heat transfer oil and reducing the cost of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the structure of the utility model from the front;

[0014] Figure 2 This is a schematic diagram of the structure of the utility model from a top view;

[0015] Figure 3 For this utility model Figure 1 Schematic diagram of the structure with the A part in the middle enlarged.

[0016] In the figure: 1. Valve body; 2. Jacket; 3. Sealing ring; 4. Float; 5. Valve stem; 6. Packing; 7. Hexagon socket; 8. Handle; 9. Insulation interface. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0018] The following describes an embodiment of the present invention based on its overall structure.

[0019] See also Figure 1-3A new type of thermal insulation valve includes a valve body 1, a jacket 2 is installed on the outer wall of the valve body 1, a sealing ring 3 is installed on the inner wall of the valve body 1, a floating ball 4 is installed on the outer wall of the sealing ring 3, a valve stem 5 is installed on the top of the floating ball 4, a packing 6 is installed on the outer wall of the valve stem 5, an inner hexagon 7 is installed on the outer wall of the valve stem 5, and a handle 8 is installed on the outer wall of the inner hexagon 7. The inner wall diameter of the jacket 2 is larger than the outer wall diameter of the valve body 1, the interior of the jacket 2 is hollow, the sealing ring 3 is snap-fitted to the floating ball 4, and the floating ball 4 is threadedly connected to the valve stem 5. The two sides of the float 4 are open-hole designed, and the float 4 fits tightly against the inner wall of the valve body 1. Through the provided jacket 2 and insulation interface 9, when the valve is working, the heat transfer oil is first heated to an appropriate temperature, and the heat transfer oil is introduced from the insulation interface 9 at one end through the pump, into the jacket 2 outside the valve body 1, and circulates in the jacket 2, and finally flows back to the heat transfer oil heater through the insulation interface 9 at the other end. The setting of the insulation interface 9 enables the valve body 1 to be insulated, avoiding blockage caused by cooling and crystallization of residual materials inside the valve body 1.

[0020] See also Figure 1-3 A new type of thermal insulation valve, the outer wall of the valve body 1 is installed with an insulation interface 9, the inner hexagon 7 is engaged with the handle 8, and the insulation interface 9 is symmetrically arranged with the central axis of the valve body 1 as the center. When the entire valve body 1 reaches a suitable temperature, the handle 8 can be twisted to drive the inner hexagon 7, and the inner hexagon 7 drives the valve stem 5 to rotate the float 4 to achieve the purpose of valve opening and closing. For materials that do not need to be heated, the valve can be closed by twisting the handle 8 and used as an ordinary valve. There is no need to add heat transfer oil, thereby reducing the consumption of heat transfer oil and reducing the cost of use.

[0021] Working principle: When in use, first move the device to the required position, then heat the heat transfer oil to an appropriate temperature, and use a pump to introduce the heat transfer oil from the insulation interface 9 at one end, into the jacket 2 outside the valve body 1, and circulate in the jacket 2, and finally flow back to the heat transfer oil heater through the insulation interface 9 at the other end. The setting of the insulation interface 9 allows the valve body 1 to be insulated to avoid blockage caused by cooling and crystallization of residual materials inside the valve body 1. When the entire valve body 1 reaches the appropriate temperature, the handle 8 can be twisted to drive the hexagon socket 7, and the hexagon socket 7 drives the valve stem 5 to rotate the float 4 to achieve the purpose of valve switching. For materials that do not need to be heated, the valve can be closed by twisting the handle 8 and used as an ordinary valve. There is no need to add heat transfer oil, thereby reducing the consumption of heat transfer oil and reducing the cost of use. This completes the use process of the device. The content not described in detail in this manual belongs to the existing technology known to professional and technical personnel in this field.

[0022] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the protection content of the present invention.

[0023] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A novel thermal insulation valve, comprising a valve body (1), characterized in that: The outer wall of the valve body (1) is installed with a jacket (2), the inner wall of the valve body (1) is installed with a sealing ring (3), the outer wall of the sealing ring (3) is installed with a float (4), the top of the float (4) is installed with a valve stem (5), the outer wall of the valve stem (5) is installed with a packing (6), the outer wall of the valve stem (5) is installed with an inner hexagon (7), the outer wall of the inner hexagon (7) is installed with a handle (8), and the outer wall of the valve body (1) is installed with a heat preservation interface (9).

2. A new type of thermal insulation valve according to claim 1, characterized in that: The inner wall diameter of the jacket (2) is larger than the outer wall diameter of the valve body (1), and the interior of the jacket (2) is hollow.

3. A novel thermal insulation valve according to claim 1, characterized in that: The sealing ring (3) is snap-fitted and connected to the floating ball (4), and the floating ball (4) is threadedly connected to the valve stem (5).

4. A novel thermal insulation valve according to claim 1, characterized in that: Both sides of the float (4) are of open hole design, and the float (4) is tightly fitted to the inner wall of the valve body (1).

5. The novel thermal insulation valve according to claim 1 is characterized in that: The hexagonal socket (7) is snap-fitted to the handle (8), and the heat-insulating interface (9) is symmetrically arranged with the central axis of the valve body (1) as the center.