Grate cooler for cement production

By introducing a shielding mechanism and a heat exchange mechanism into the grate cooler, the problem of foreign matter easily entering the feed port is solved, and the recycling of heat energy is achieved, thereby improving safety and heat energy utilization efficiency and reducing production costs.

CN223345942UActive Publication Date: 2025-09-16YUNNAN YONGBAO CEMENT CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422672077.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-16
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

After the feeding of the existing grate cooler is stopped, foreign matter is easily entered into the feeding port, damaging the internal structure, and the heat energy utilization efficiency is low.

Method used

A grate cooler including a shielding mechanism and a heat exchange mechanism was designed. The servo motor drives the lead screw to drive the sliding block and baffle to realize automatic shielding of the feed pipe. The water tank and heat exchange tube are combined to absorb excess heat and realize heat energy recycling.

Benefits of technology

Effectively prevent foreign matter from entering, improve safety, increase thermal energy utilization efficiency, and reduce production costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223345942U_ABST
    Figure CN223345942U_ABST
Patent Text Reader

Abstract

The utility model discloses a grate cooler for cement production, and relates to the technical field of cement production. Comprising a grate cooler body, a feeding pipe is fixedly connected to one side of the top of the grate cooler body, a shielding mechanism is arranged on one side of the feeding pipe and used for shielding the feeding pipe, the shielding mechanism comprises a bottom plate, the bottom plate is connected with the grate cooler body, supporting plates are fixedly connected to the two sides of the top of the bottom plate, and folding assemblies are arranged on one sides of the supporting plates. Through the arrangement of the shielding mechanism and the heat exchange mechanism, in the using process, the grate cooler is connected with the grate cooler body through the bottom plate and the supporting plate, then a servo motor on a fixing plate drives a lead screw to rotate to drive a sliding block to move up and down along the supporting plate, and a connecting rod is driven to move under the action of a supporting rod and a fixing rod; the device can effectively prevent foreign matters from entering the grate cooler body from the feeding pipe, so that the overall safety is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of cement production, in particular to a grate cooler used in cement production. Background Art

[0002] For example, a grate cooler with patent publication number CN211977601U includes a shell and a grate bed located in the shell, the grate bed includes a feed end and a discharge end, the shell is provided with a vertical shaft and a residual air outlet, the vertical shaft is located above the feed end, the residual air outlet is located above the discharge end, and the shell is provided with a residual heat utilization outlet between the vertical shaft and the residual air outlet. The surfaces of the residual air outlet and the residual heat utilization outlet are covered with filter plates, and the circumferential inner walls of the residual air outlet and the residual heat utilization outlet are provided with movable grooves, the filter plates are located in the movable grooves around, and an elastic part is fixedly connected between the filter plate and the movable groove, a linkage frame is fixedly connected between the two filter plates, and the linkage frame is fixedly connected to a vibration motor, which has the effect of preventing cement powder from being discharged from the shell and reducing the waste of cement powder.

[0003] However, during the use of the above equipment, due to the setting of its internal discharge end, when in use, after the feeding is stopped, the feed port of the grate cooler is in an open state, and foreign matter is easy to enter the grate cooler and damage the internal structure. Therefore, in response to this situation, we propose a more convenient and practical grate cooler that meets the use needs. Utility Model Content

[0004] The purpose of the utility model is to provide a grate cooler for cement production to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a grate cooler for cement production, comprising a grate cooler body, a feed pipe fixedly connected to one side of the top of the grate cooler body, a shielding mechanism provided on one side of the feed pipe for shielding the feed pipe, the shielding mechanism comprising a bottom plate, the bottom plate being connected to the grate cooler body, support plates fixedly connected on both sides of the top of the bottom plate, a folding assembly provided on one side of the support plate, a heat exchange mechanism provided on one side of the grate cooler body for absorbing excess heat generated in the grate cooler body, an exhaust pipe fixedly connected to one side of the top of the grate cooler body, and a discharge pipe fixedly connected to one side of the grate cooler body.

[0006] Furthermore, the folding assembly includes a sliding block, which is connected to the support plate. A through hole is opened on the top of the sliding block, and a screw rod is screwed into the through hole.

[0007] Furthermore, fixed plates are fixedly connected to both sides of the top of the support plate, and the fixed plates are rotationally connected to the screw rod. A servo motor is installed on the top of the fixed plate, and the output end of the servo motor is connected to the screw rod.

[0008] Furthermore, one side of the sliding block is rotatably connected to a support rod, the middle part of one side of the support rod is rotatably connected to a fixed rod, the fixed rod is connected to the support plate, the fixed rod and one side of the support rod are rotatably connected to a connecting rod, and the top of the connecting rod is fixedly connected to a baffle.

[0009] Furthermore, the heat exchange mechanism includes a water tank, which is connected to the grate cooler body. A through hole is opened in the center of the top of the water tank, and a partition is slidably connected in the through hole.

[0010] Furthermore, a heat exchange pipe is provided on one side of the water tank, and the heat exchange pipe extends into the interior of the grate cooler body. A water pump is installed at one end of the heat exchange pipe, and a solenoid valve is installed at the other end. A water inlet pipe is fixedly connected to one side of the water tank, and a drain pipe is fixedly connected to the other side.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] The grate cooler for cement production is provided with a shielding mechanism and a heat exchange mechanism. During use, it is first connected to the grate cooler body through the bottom plate and the support plate. Then, the servo motor on the fixed plate drives the screw to rotate, driving the sliding block to move up and down along the support plate, and drives the connecting rod to move under the action of the support rod and the fixed rod to open or close the baffle. The device can effectively prevent foreign matter from entering the interior of the grate cooler body from the feed pipe, thereby improving overall safety. It is highly practical and suitable for promotion.

[0013] At the same time, the thermal mechanism can effectively absorb and recycle the excess heat generated in the grate cooler body, converting it into reusable energy, significantly improving the efficiency of thermal energy utilization and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic structural diagram of the shielding mechanism of the present utility model;

[0016] Figure 3 This is a schematic structural diagram of the heat exchange mechanism of the present utility model.

[0017] In the figure: 1. Grate cooler body; 2. Feed pipe; 3. Shielding mechanism; 301. Bottom plate; 302. Support plate; 303. Sliding block; 304. Fixed plate; 305. Screw; 306. Servo motor; 307. Support rod; 308. Fixed rod; 309. Connecting rod; 310. Baffle; 4. Heat exchange mechanism; 401. Water tank; 402. Partition; 403. Heat exchange tube; 404. Water pump; 405. Solenoid valve; 406. Water inlet pipe; 407. Drain pipe; 5. Exhaust pipe; 6. Discharge pipe. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] In the cement production process, a grate cooler is required. The grate cooler provided by the present invention is specifically used for the cement clinker cooling operation in the cement production process. In the process of using this equipment for cooling operations, it should be noted that the temperature changes in the grate cooler should be monitored in real time using temperature sensors and other equipment to ensure that it operates within a reasonable range and avoids damage to the equipment due to excessive temperature. When adjusting the shielding mechanism 3, the operating procedures should be followed to avoid mechanical failure caused by forced operation. The water quality in the water tank 401 should be checked regularly to ensure that there are no impurities and pollutants to ensure the heat exchange effect.

[0020] like Figure 1-Figure 3 As shown, the utility model provides a technical solution: a grate cooler for cement production, comprising a grate cooler body 1, a feed pipe 2 fixedly connected to one side of the top of the grate cooler body 1, a shielding mechanism 3 provided on one side of the feed pipe 2 for shielding the feed pipe 2, the shielding mechanism 3 comprising a bottom plate 301, the bottom plate 301 being connected to the grate cooler body 1, support plates 302 fixedly connected to both sides of the top of the bottom plate 301, a folding assembly provided on one side of the support plate 302, a heat exchange mechanism 4 provided on one side of the grate cooler body 1 for absorbing excess heat generated in the grate cooler body 1, an exhaust pipe 5 fixedly connected to one side of the top of the grate cooler body 1, and a discharge pipe 6 fixedly connected to one side of the grate cooler body 1.

[0021] like Figure 2 As shown, the folding assembly includes a sliding block 303, which is connected to the support plate 302. A through hole is provided on the top of the sliding block 303, in which a screw rod 305 is screwed. Fixed plates 304 are fixedly connected on both sides of the top of the support plate 302. The fixed plate 304 is rotatably connected to the screw rod 305. A servo motor 306 is installed on the top of the fixed plate 304, and the output end of the servo motor 306 is connected to the screw rod 305. One side of the sliding block 303 is rotatably connected to a support rod 307, and the middle part of one side of the support rod 307 is rotatably connected to a fixed rod 308, which is connected to the support plate 302. The fixed rod 308 and one side of the support rod 307 are rotatably connected to a connecting rod 309, and a baffle 310 is fixedly connected to the top of the connecting rod 309.

[0022] It should be noted that the support rod 307 and the fixed rod 308 are arranged in an X shape, and the baffle 310 is made of soft heat-resistant material. During use, it is first connected to the grate cooler body 1 through the base plate 301 and the support plate 302, and then the servo motor 306 on the fixed plate 304 drives the screw rod 305 to rotate and drive the sliding block 303 to move up and down along the support plate 302, and drives the connecting rod 309 to move under the action of the support rod 307 and the fixed rod 308, so that the baffle 310 is opened or closed. The shielding mechanism 3 can realize automatic operation, support remote monitoring and control, reduce manual intervention, and improve the automation level of the production line.

[0023] like Figure 3 As shown, the heat exchange mechanism 4 includes a water tank 401, which is connected to the grate cooler body 1. A through hole is opened in the center of the top of the water tank 401, and a partition 402 is slidably connected in the through hole. A heat exchange pipe 403 is provided on one side of the water tank 401, and the heat exchange pipe 403 extends into the interior of the grate cooler body 1. A water pump 404 is installed at one end of the heat exchange pipe 403, and a solenoid valve 405 is installed at the other end. A water inlet pipe 406 is fixedly connected to one side of the water tank 401, and a drain pipe 407 is fixedly connected to the other side.

[0024] It should be noted that the water tank 401 is divided into a cold water area and a hot water area by the partition 402. During use, cold water is input into the cold water area in the water tank 401 through the water inlet pipe 406, and the cold water enters the heat exchange tube 403 under the action of the water pump 404. When the cold water temperature rises, the solenoid valve 405 opens and is discharged through the drain pipe 407. The heat exchange mechanism 4 can effectively absorb and recycle the excess heat generated in the grate cooler body 1, converting it into reusable energy, significantly improving the thermal energy utilization efficiency and reducing production costs.

[0025] During use, after the feeding is stopped, the base plate 301 and the support plate 302 are first connected to the grate cooler body 1, and then the servo motor 306 on the fixed plate 304 drives the screw rod 305 to rotate and drive the sliding block 303 to move up and down along the support plate 302, and drives the connecting rod 309 to move under the action of the support rod 307 and the fixed rod 308, so that the baffle 310 is opened or closed, blocking the feed pipe 2, and the water tank 401 is divided into a cold water area and a hot water area by the partition 402. During use, cold water is input into the cold water area in the water tank 401 through the water inlet pipe 406, and the cold water enters the heat exchange tube 403 under the action of the water pump 404. When the cold water temperature rises, the solenoid valve 405 opens and is discharged through the drain pipe 407. This device can effectively prevent foreign matter from entering the interior of the grate cooler body 1 from the feed pipe 2, thereby improving the overall safety.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is limited by the accompanying embodiments and their equivalents.

Claims

1. A grate cooler for cement production, comprising a grate cooler body (1), characterized in that: A feed pipe (2) is fixedly connected to one side of the top of the grate cooler body (1), and a shielding mechanism (3) is provided on one side of the feed pipe (2) for shielding the feed pipe (2). The shielding mechanism (3) comprises a bottom plate (301) connected to the bottom plate (301), and support plates (302) are fixedly connected to both sides of the top of the bottom plate (301). A folding assembly is provided on one side of the support plate (302). A heat exchange mechanism (4) is provided on one side of the grate cooler body (1) for absorbing excess heat generated in the grate cooler body (1). An exhaust pipe (5) is fixedly connected to one side of the grate cooler body (1), and a discharge pipe (6) is fixedly connected to one side of the grate cooler body (1).

2. The grate cooler for cement production according to claim 1, characterized in that: The folding assembly comprises a sliding block (303), which is connected to the support plate (302). A through hole is provided on the top of the sliding block (303), and a screw rod (305) is screwed into the through hole.

3. The grate cooler for cement production according to claim 1, characterized in that: Fixed plates (304) are fixedly connected to both sides of the top of the support plate (302), and the fixed plates (304) are rotatably connected to the screw rod (305). A servo motor (306) is installed on the top of the fixed plate (304), and the output end of the servo motor (306) is connected to the screw rod (305).

4. The grate cooler for cement production according to claim 2, characterized in that: One side of the sliding block (303) is rotatably connected to a support rod (307), a middle portion of one side of the support rod (307) is rotatably connected to a fixed rod (308), the fixed rod (308) is connected to the support plate (302), one side of the fixed rod (308) and the support rod (307) is rotatably connected to a connecting rod (309), and a baffle (310) is fixedly connected to the top of the connecting rod (309).

5. The grate cooler for cement production according to claim 1, characterized in that: The heat exchange mechanism (4) comprises a water tank (401), which is connected to the grate cooler body (1). A through hole is provided in the center of the top of the water tank (401), and a partition (402) is slidably connected in the through hole.

6. The grate cooler for cement production according to claim 5, characterized in that: A heat exchange pipe (403) is provided on one side of the water tank (401), and the heat exchange pipe (403) extends into the interior of the grate cooler body (1). A water pump (404) is installed at one end of the heat exchange pipe (403), and a solenoid valve (405) is installed at the other end. A water inlet pipe (406) is fixedly connected to one side of the water tank (401), and a drain pipe (407) is fixedly connected to the other side.

Citation Information

Patent Citations

  • Grate cooler

    CN211977601U