Electronic water valve testing device
By designing an electronic water valve testing device applicable to multiple models and utilizing a combination of fixtures and sensors, the problems of cumbersome operation and high cost of existing equipment are solved, and fast and low-cost detection effects are achieved.
Patent Information
- Application Number
- CN202422918862.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing electronic water valve testing equipment has a complex structure, cumbersome operation, is only applicable to one model, is costly and takes a long time to test.
An electronic water valve testing device is designed, which includes a fixture, a water circulation component, a liquid inlet pipe and a liquid outlet pipe. It is applicable to various models and can achieve rapid detection through the coordination of the adjustable fixing structure of the fixture and the sensor.
The quality inspection of the electronic water valve is realized, the structure is simple, it is applicable to a variety of models, the inspection is fast, and the inspection cost and time are reduced.
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Figure CN223346453U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valves, in particular to an electronic water valve testing device. Background Art
[0002] Valves are control components in fluid delivery systems, performing functions such as shutoff, regulation, diversion, backflow prevention, pressure stabilization, flow diversion, or overflow pressure relief. Electronic water valves operate based on electromagnetic induction, with the valve disc moving during power-on and power-off, achieving on-off functionality. Existing testing equipment is complex, cumbersome, and only suitable for a single model. This necessitates the development of multiple models of testing equipment, increasing costs and time-consuming testing. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides an electronic water valve testing device, which uses multiple models, is simple to operate, low in cost, and improves detection efficiency.
[0004] Specifically, the utility model discloses an electronic water valve testing device, comprising:
[0005] A fixture, wherein the fixture is provided with a fixing cavity for fixing the electronic water valve to be tested;
[0006] Water circulation components, including water supply tanks and main pipelines, for water supply;
[0007] A liquid inlet pipe is connected to one end of the main pipe, comprising a liquid inlet pipe, on which a flow sensor and an inlet pressure sensor are provided, and the liquid inlet pipe is connected to the inlet of the electronic water valve;
[0008] The liquid outlet pipe is connected to the other end of the main pipe and includes a liquid outlet pipe on which a leakage detection sensor and an outlet pressure sensor are provided. The liquid outlet pipe is connected to the outlet of the electronic water valve.
[0009] The advantages of adopting the above technical solution are that it can realize the quality inspection of the electronic water valve, has a simple structure, is applicable to a variety of models, has fast inspection, and reduces inspection time.
[0010] Furthermore, the electronic water valve includes: a liquid inlet, liquid outlet 1 and liquid outlet 2, the liquid outlet pipe is connected to connecting pipe 1 and connecting pipe 2, the liquid outlet 1 is connected to connecting pipe 1, the liquid outlet 2 is connected to connecting pipe 2, and valves are provided on both connecting pipe 1 and connecting pipe 2.
[0011] The benefit of adopting the above technical solution is that, since the electronic water valve has two liquid outlets, in order to realize the detection of flow and leakage of two outlets in one installation, both liquid outlets are connected to the pipeline during installation. When detecting liquid outlet one, the valve on the connecting pipeline two connected to liquid outlet two is closed. When detecting liquid outlet two, the valve on the connecting pipeline one connected to liquid outlet one is closed.
[0012] Furthermore, the clamp is provided with a fixing plate, the fixing cavity is provided on the upper surface of the fixing plate, a pressing block is provided on the upper side of the fixing cavity, the pressing block is connected to a driving member, and the driving member drives the pressing block to rise and fall.
[0013] The advantage of adopting the above technical solution is that the fixing cavity is used to limit the position of the electronic pressure relief valve, which is then compressed and fixed by the compression block, and can be applied to the fixation of various types of electronic water valves.
[0014] Furthermore, a guide plate is provided on the upper side of the pressing block, and the pressing block and the guide plate are connected via a guide shaft. A spring is sleeved on the guide shaft, and the guide shaft slides inside the guide plate.
[0015] The advantage of adopting the above technical solution is that the setting of the spring and the guide shaft makes the clamping block have a certain elasticity, preventing excessive clamping force from damaging the electronic water valve, and it can also be applicable to different models of electronic water valves.
[0016] Furthermore, a second valve is provided on the liquid outlet pipe, and the second valve is connected in parallel with the leakage detection sensor.
[0017] Furthermore, a water pump and a valve are provided on the main pipeline.
[0018] The benefit of adopting the above technical solution is that the provision of the water pump enables the water in the pipeline to flow, and the provision of valve 1 controls the on-off of the main pipeline.
[0019] Furthermore, the liquid inlet pipe is provided with a valve five, and the liquid outlet pipe is provided with a valve six.
[0020] The benefit of adopting the above technical solution is that the arrangement of valve five and valve six plays a role in controlling the on-off function of the liquid outlet pipe and the liquid inlet pipe.
[0021] Furthermore, an exhaust assembly is provided on the liquid inlet pipe and the liquid outlet pipe, and the exhaust assembly includes an outlet pipe 1 connected to the liquid inlet pipe and an outlet pipe 2 connected to the liquid outlet pipe, a valve 7 is provided on the outlet pipe 1, and a valve 8 is provided on the outlet pipe 2, and the outlet pipe 1 and the outlet pipe 2 are both vertically arranged with an opening at the upper end.
[0022] The benefit of adopting the above technical solution is that the exhaust component is provided to discharge the gas in the pipeline, reducing the impact of the gas on the detection results.
[0023] Furthermore, it also includes an electrical cabinet and an external computer.
[0024] The benefit of adopting the above technical solution is that the on and off of the electronic water valve is controlled by the power supply, and at the same time, various sensors, flow sensors, etc. send the detection results back to the computer for comparison with the set values to determine whether they are qualified. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.
[0026] Figure 1 This is the overall structural diagram of the utility model electronic water valve test device
[0027] Figure 2 This is a schematic diagram of the fixed structure of the electronic water valve of this utility model
[0028] Figure 3 This is the axonometric drawing of the electronic water valve
[0029] The reference numerals in the accompanying drawings are as follows:
[0030] Clamp 1; fixing plate 11; fixing chamber 12; pressing block 13; driving member 14; guide plate 15; guide shaft 16; water supply tank 2; main pipeline 3; water pump 31; valve 1 32; electronic water valve 4; liquid inlet 41; liquid outlet 1 42; liquid outlet 2 43; liquid inlet pipe 5; flow sensor 51; inlet pressure sensor 52; valve 7 53; valve 5 54; air outlet pipe 1 55; liquid outlet pipe 6; leakage detection sensor 61; outlet pressure sensor 62; connecting pipeline 1 63; valve 9 631; connecting pipeline 2 64; valve 10 641; valve 2 65; air outlet pipe 2 66; valve 8 67; valve 6 68; electrical cabinet 7; external computer 71. DETAILED DESCRIPTION
[0031] The present invention will be further described in detail below with reference to the accompanying drawings.
[0032] like Figure 1-3 As shown, the utility model discloses an electronic water valve testing device, comprising:
[0033] A fixture 1 is provided with a fixing cavity 12 for fixing the electronic water valve 4 to be tested;
[0034] A water circulation assembly, including a water supply tank 2 and a main pipeline 3, is used for water supply;
[0035] A liquid inlet pipe is connected to one end of the main pipe 3 and includes a liquid inlet pipe 5. The liquid inlet pipe 5 is provided with a flow sensor 51 and an inlet pressure sensor 52. The liquid inlet pipe 5 is connected to the inlet of the electronic water valve 4.
[0036] The liquid outlet pipe 6 is connected to the other end of the main pipeline 3 , and includes a liquid outlet pipe 6 , on which a leakage detection sensor 61 and an outlet pressure sensor 62 are provided. The liquid outlet pipe 6 is connected to the outlet of the electronic water valve 4 .
[0037] The benefit of adopting the above technical solution is that it can realize the quality inspection of the electronic water valve 4, detect whether it is smooth when opened and whether there is leakage when closed. It has a simple structure, is applicable to various models, and is convenient and fast.
[0038] Furthermore, the electronic water valve 4 includes a liquid inlet 41, a first liquid outlet 42, and a second liquid outlet 43. The liquid outlet pipe 6 is connected to a first connecting pipe 63 and a second connecting pipe 64. Liquid outlet 42 is connected to the first connecting pipe 63, while liquid outlet 43 is connected to the second connecting pipe 64. Both the first connecting pipe 63 and the second connecting pipe 64 are provided with valves. The valve provided on the first connecting pipe 63 is valve nine 631, and the valve provided on the second connecting pipe 64 is valve ten 641. Since the electronic water valve 4 has two liquid outlets, to enable simultaneous flow and leakage testing of both outlets, both outlets are connected to pipes during installation. Liquid outlet 1 42 and liquid outlet 2 43 are connected in parallel. When testing liquid outlet 1 42, the valve on the second connecting pipe 64 connected to liquid outlet 2 43 is closed. When testing liquid outlet 2 43, the valve on the first connecting pipe 63 connected to liquid outlet 1 42 is closed, thereby improving testing efficiency.
[0039] Furthermore, the system includes an electrical cabinet 7 and an external computer 71. The external computer 71 is connected to a display screen that displays test data and results. The electronic water valve 4 is provided with a power connection port, and a power connection cable is provided within the electrical cabinet 7. When power is on, the valve disc within the electronic water valve 4 moves downward, opening the first liquid outlet 42. When power is off, the internal valve disc moves upward, opening the second liquid outlet 43. Different liquid outlets are opened in different states. The various pressure sensors and flow sensors transmit test results back to the computer, which compares them with set values to determine whether the water valve passes the test.
[0040] In some embodiments, the fixture 1 is provided with a fixing plate 11, which is provided with fixing holes for fixing. The fixture 1 is fixed by screws, etc. The fixed position can be a workbench or a rack. A fixing cavity 12 is provided on the upper surface of the fixing plate 11. The bottom of the fixing cavity 12 is an arc that matches the outer surface of the electronic water valve 4 to be tested. The arc area is small to accommodate electronic water valves 4 of different sizes. A bypass groove for avoiding the inlet and outlet of the electronic water valve 4 is provided on the side of the fixing cavity 12. The depth of the bypass groove is large and is suitable for electronic water valves 4 of different models. A clamping block 13 is provided on the upper side of the fixing cavity 12. The clamping block 13 is connected to a driving member 14. The driving member 14 drives the clamping block 13 to rise and fall. The fixing plate 11 is provided with a support frame. The driving member 14 is a cylinder, which is vertically arranged on the support frame. The output end of the cylinder is connected to the clamping block 13. The cylinder controls the lifting and lowering of the clamping block 13. A position sensor is also provided on the support frame to sense the downward position of the clamping block 13.
[0041] Furthermore, a guide plate 15 is provided on the upper side of the clamping block 13, and the clamping block 13 and the guide plate 15 are connected by a guide shaft 16. There are two guide shafts 16 arranged side by side, and a spring is provided on the guide shaft 16. The guide shaft 16 slides in the guide plate 15. One end of the guide shaft 16 is fixedly connected to the clamping block 13. A through hole is provided in the guide plate 15. The guide shaft 16 passes through the guide plate 15 and slides in the guide plate 15. A stopper is provided at its protruding end. The stopper limits the position of the guide shaft 16 to prevent the guide shaft 16 from falling off. The setting of the spring and the guide shaft 16 makes the clamping block 13 have a certain elasticity to prevent the electronic water valve 4 from being damaged by excessive clamping force. At the same time, it can also be suitable for different models of electronic water valves 4.
[0042] In some embodiments, a second valve 65 is provided on the liquid outlet pipe 6 , and the second valve 65 is connected in parallel with the leakage detection sensor 61 .
[0043] When detecting the flow of the corresponding outlet, open valve 2 65. At this time, the water in the return pipe flows back through the opened valve 2 65. The flow sensor 51 detects the flow rate and detects whether the flow is smooth when the valve is opened. This is used to determine whether the electronic water valve 4 is qualified.
[0044] When detecting the leakage amount of the corresponding outlet, close valve 2 65. At this time, the water in the return pipe flows back through the leakage detection sensor 61. The amount of water passing through the leakage detection sensor 61 is the leakage amount of the electronic water valve 4, which is used to judge whether the electronic water valve 4 is qualified. The leakage detection sensor 61 is also a flow sensor, which can detect the flow rate of the liquid.
[0045] Furthermore, a water pump 31 and a valve 32 are provided on the main pipeline 3, the water outlet of the water supply tank 2 is connected to the main pipeline 3, a liquid level sensor is provided in the water supply tank 2, and a water supply pipe is connected to the upper side of the water supply tank 2. When the water level in the water supply tank 2 drops to a certain position, water is automatically supplied, and the water pump 31 drives the water in the main pipeline 3 to flow to the water inlet pipe, and the water flows back from the water outlet pipe.
[0046] In some embodiments, the liquid inlet pipe 5 is provided with a valve 54, and the liquid outlet pipe 6 is provided with a valve 68. The provision of the valve 54 and the valve 68 plays a role in controlling the on-off function of the liquid outlet pipe 6 and the liquid inlet pipe 5.
[0047] Furthermore, an exhaust assembly is provided on the liquid inlet pipe 5 and the liquid outlet pipe 6, and the exhaust assembly includes an outlet pipe 1 55 connected to the liquid inlet pipe 5 and an outlet pipe 2 66 connected to the liquid outlet pipe 6. A valve 7 53 is provided on the outlet pipe 1 55, and a valve 8 67 is provided on the outlet pipe 2 66. The outlet pipe 1 55 and the outlet pipe 2 66 are both vertically arranged with openings at the upper ends. After the water in the water tank enters the pipeline, the valve 7 53 and the valve 8 67 are opened. Since the outlet pipe 1 55 and the outlet pipe 2 66 are vertically arranged, the water will enter the air inlet pipe at this time, and then enter the air outlet pipe through the electronic water valve 4 to be tested. Since the valve 7 53 and the valve 8 67 are opened, the air is discharged from the valve 7 53 and the valve 8 67, and due to the atmospheric pressure, the water in the outlet pipe 1 55 and the outlet pipe 2 66 will not flow out. After the air is discharged, the valve 7 53 and the valve 8 67 are closed to reduce the influence of the gas on the test results.
[0048] In some embodiments, the liquid inlet pipe 5 and the liquid outlet pipe 6 are both connected to a hose, and quick connectors are provided at both ends of the hose to connect to the liquid inlet 41 and two liquid outlets of the electronic water valve 4. The quick connectors are clamp-type quick connectors that can be tightened and can be used for liquid inlets and outlets of various diameters. After connection, they have good air tightness.
[0049] During the testing process, first place the electronic water valve 4 to be tested into the fixed cavity 12, press the pressing block 13 downward, connect the liquid inlet 41 of the electronic water valve 4 to the liquid inlet pipe 5, and connect the liquid outlet 1 42 and liquid outlet 2 43 to the liquid outlet pipe 6. After the connection is completed, start the test;
[0050] Before the test, all valves are in the closed state. The liquid outlet 42 is tested first. Therefore, the valve 9 631 on the connecting pipe 1 63 is opened first, and the valve connected to the water tank is opened. The water in the water tank enters the main pipe 3, the switch of the electrical cabinet 7 is turned on, and then the water pump 31 is turned on. The water in the main pipe 3 flows into the liquid inlet pipe 5. At this time, the liquid outlet 1 42 is in the open state. The valve 65 is opened, and the water flows back from the liquid outlet pipe 6. Then the valve 7 53 and the valve 8 67 are opened to exhaust. After exhausting, the valve 8 67 and the valve 7 53 are closed. The flow sensor 51 and the inlet pressure sensor 52 and the outlet pressure sensor 62 detect the values, detect the pressure and flow of the water passing through, and after comparison by the computer, it can be known whether the valve passability is qualified; then the electronic water valve 2 is powered off, and the liquid outlet 1 42 is closed after the power is cut off. Then the valve 65 is closed. At this time, the flow rate detected by the leakage detection sensor 61 is the leakage rate of the liquid outlet 1 42. The computer can compare it with the set range to know whether it is qualified. The process for testing liquid outlet 2 43 is the same as that for testing liquid outlet 1 42. Simply close valve 9 631 on connecting pipe 1 63 and open valve 10 641 on connecting pipe 2 64. The valves used in the entire device include automatically controlled solenoid valves, ball valves, and stop valves, enabling automatic testing, a simple structure, and reduced testing time.
[0051] For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention.
Claims
1. An electronic water valve testing device, characterized in that: include: A fixture (1), wherein the fixture (1) is provided with a fixing cavity (12) for fixing the electronic water valve (4) to be tested; A water circulation assembly, comprising a water supply tank (2) and a main pipeline (3), for supplying water; a liquid inlet pipe connected to one end of the main pipe (3), comprising a liquid inlet pipe (5), wherein the liquid inlet pipe (5) is provided with a flow sensor (51) and an inlet pressure sensor (52), and the liquid inlet pipe (5) is connected to the inlet of the electronic water valve (4); The liquid outlet pipe is connected to the other end of the main pipe (3), and includes a liquid outlet pipe (6) provided with a leakage detection sensor (61) and an outlet pressure sensor (62). The liquid outlet pipe (6) is connected to the outlet of the electronic water valve (4).
2. The electronic water valve testing device according to claim 1, characterized in that: The electronic water valve (4) comprises: a liquid inlet (41), a first liquid outlet (42) and a second liquid outlet (43); a liquid outlet pipe (6) is connected to a first connecting pipe (63) and a second connecting pipe (64); the first liquid outlet (42) is connected to the first connecting pipe (63), the second liquid outlet (43) is connected to the second connecting pipe (64); and valves are provided on the first connecting pipe (63) and the second connecting pipe (64).
3. The electronic water valve testing device according to claim 1, characterized in that: The clamp (1) is provided with a fixing plate (11), the fixing cavity (12) is provided on the upper surface of the fixing plate, a pressing block (13) is provided on the upper side of the fixing cavity (12), the pressing block (13) is connected to a driving member (14), and the driving member (14) drives the pressing block (13) to rise and fall.
4. The electronic water valve testing device according to claim 3, characterized in that: A guide plate (15) is provided on the upper side of the pressing block (13), and the pressing block (13) and the guide plate (15) are connected via a guide shaft (16). A spring is sleeved on the guide shaft (16), and the guide shaft (16) slides inside the guide plate (15).
5. The electronic water valve testing device according to claim 1, characterized in that: The liquid outlet pipe (6) is provided with a second valve (65), and the second valve (65) is connected in parallel with the leakage detection sensor (61).
6. The electronic water valve testing device according to claim 1, characterized in that: The main pipeline (3) is provided with a water pump (31) and a valve (32).
7. The electronic water valve testing device according to claim 1, characterized in that: The liquid inlet pipe (5) is provided with a valve five (54), and the liquid outlet pipe (6) is provided with a valve six (68).
8. The electronic water valve testing device according to claim 1, characterized in that: The liquid inlet pipe (5) and the liquid outlet pipe (6) are provided with an exhaust assembly, which includes an exhaust pipe 1 (55) connected to the liquid inlet pipe (5) and an exhaust pipe 2 (66) connected to the liquid outlet pipe (6). The exhaust pipe 1 (55) is provided with a valve 7 (53), and the exhaust pipe 2 (66) is provided with a valve 8 (67). The exhaust pipe 1 (55) and the exhaust pipe 2 (66) are both vertically arranged with an opening at the upper end.
9. The electronic water valve testing device according to claim 1, characterized in that: It also includes an electrical cabinet (7) and an external computer (71).