Salt spray experiment device
By introducing monitors and regulating controllers into the salt spray chamber and automatically adjusting the flow controller and air compressor, the problems of low accuracy and insufficient data recording in existing salt spray chambers are solved, and real-time and precise control of salt spray deposition and improved test efficiency are achieved.
Patent Information
- Application Number
- CN202421921438.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The existing salt spray chamber controls the amount of salt spray deposition through a manual flow control valve, which has low accuracy and cannot record the entire test data in real time. This results in long debugging and verification time before each test and cannot meet emergency testing needs.
The monitor is used to monitor the salt spray deposition in real time, and the flow controller and air compressor are automatically adjusted by the adjustment controller to achieve precise control and real-time recording of the salt spray deposition.
It achieves precise and stable control of salt spray deposition, reduces the tedious work of manual adjustment and verification, saves time and ensures test accuracy, and provides full deposition record.
Smart Images
Figure CN223346694U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of test equipment, in particular to a salt spray test device. Background Art
[0002] The existing salt spray chambers on the market all use manual flow control valves to control the compressed air flow, thereby controlling the amount of salt spray deposition in the chamber. The salt spray deposition is manually measured using physical measuring instruments, which has low accuracy and can only reflect the data during the measurement period. It is impossible to record the actual deposition data throughout the test.
[0003] This means that before each test, it is necessary to confirm again whether the salt spray deposition meets the requirements, which usually takes several hours, is very time-consuming, and has low accuracy. If the test conditions change, it is necessary to manually adjust the flow of compressed air and repeatedly test and verify. Only after confirming that the requirements are met can the test be carried out. Such debugging can take a few hours at the shortest and one or two days at the slowest. If there is a new emergency test of salt spray deposition, it cannot be met. Therefore, we proposed a salt spray test device to solve the above problems. Utility Model Content
[0004] In view of the deficiencies of the existing technology, the utility model provides a salt spray test device, which solves the problem that the salt spray deposition test is time-consuming and labor-intensive.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a salt spray test device, comprising a salt spray chamber for conducting a salt spray deposition experiment, an atomizing assembly for injecting salt spray into the salt spray chamber, a monitor for collecting the amount of salt spray deposition in the salt spray chamber, a regulating controller for generating a regulating signal according to the amount of salt spray deposition and a set amount, and a flow controller for regulating the flow rate of compressed air injection based on the regulating signal;
[0006] The monitor is arranged in the salt spray chamber, the atomization component is connected to the salt spray chamber, the flow controller is connected to the atomization component, and the regulating controller is connected to the flow controller.
[0007] Preferably, the atomization assembly includes an air compressor, a salt water barrel and a salt spray nozzle;
[0008] The salt spray nozzle is arranged in the salt spray box, the air compressor is connected to the brine barrel and is used to inject compressed air into the brine barrel, and the salt spray nozzle is connected to the brine barrel and is used to atomize the brine-air mixture.
[0009] Preferably, the flow controller is connected in series between the air compressor and the brine barrel to control the amount of compressed air injected by the air compressor.
[0010] Preferably, the monitor is one of a bucket sensor, a capacitive sensor, a piezoelectric sensor, an optical sensor, an ultrasonic sensor, and a detection radar.
[0011] Preferably, a pressure balancing hole is provided on the salt spray box.
[0012] Preferably, it further comprises a lifting assembly, wherein a plurality of lifting assemblies are provided, and each lifting assembly is respectively provided at the bottom of the monitor and the salt spray nozzle;
[0013] The lifting assembly includes a positioning plate arranged at the bottom of the inner cavity of the salt spray box, a locking telescopic rod is provided on the top surface of the positioning plate, a supporting plate is installed on the telescopic end of the locking telescopic rod, a clamping seat is provided on the top of the supporting plate, a screw hole is opened on the side wall of the clamping seat, and a locking button is rotatably installed in the inner cavity of the screw hole.
[0014] Preferably, a drain pipe is provided at the bottom of one side wall of the salt spray chamber, and a valve is connected in series in the middle of the drain pipe.
[0015] Beneficial effects
[0016] The utility model provides a salt spray test device. Compared with the existing technology, it has the following beneficial effects:
[0017] The salt spray test device can monitor the amount of salt spray deposition in real time through a monitor and send the monitoring data to a regulating controller, so that the regulating controller can control the operation of a flow controller and an air compressor according to the monitoring data, thereby accurately delivering the flow of compressed air to the salt water barrel, so that a fixed amount of salt water and air mixture is delivered to the salt spray nozzle, which facilitates the salt spray nozzle to atomize and spray the salt water and air mixture, so as to accurately control the amount of salt spray deposition and record the data of the salt spray deposition during the test.
[0018] Moreover, when the regulating controller compares the actual salt mist deposition amount with the set amount, if the salt mist deposition amount is greater than the set amount, the compressed air injection is reduced by one order of magnitude, otherwise the compressed air injection is increased by one order of magnitude, thereby realizing automatic adjustment and achieving accurate and stable control of the salt mist deposition amount, while recording the deposition amount data in real time. Therefore, the whole process can solve the previous tedious work of inaccurate manual control and repeated manual measurement and verification, and realize real-time and accurate control of the salt mist deposition amount through automatic control, which greatly saves time and ensures the accuracy of the test, while providing the deposition amount record data throughout the test. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the lifting component of the utility model.
[0022] In the figure: 1. Salt spray chamber; 2. Monitor; 3. Adjustment controller; 4. Flow controller; 5. Air compressor; 6. Salt water barrel; 7. Salt spray nozzle; 8. Pressure balance hole; 9. Lifting assembly; 91. Positioning plate; 92. Locking telescopic rod; 93. Support plate; 94. Clamping seat; 95. Screw hole; 96. Locking button; 10. Drain pipe; 11. Valve. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-2 The utility model provides a technical solution: a salt spray experimental device, comprising a salt spray box 1 for conducting a salt spray deposition experiment, an atomizing assembly for injecting salt spray into the salt spray box 1, a monitor 2 for collecting the amount of salt spray deposition in the salt spray box 1, a regulating controller 3 for generating a regulating signal according to the amount of salt spray deposition and a set amount, and a flow controller 4 for regulating the injection flow of compressed air based on the regulating signal; wherein the monitor 2 is arranged in the salt spray box 1, the atomizing assembly is connected to the salt spray box 1, the flow controller 4 is connected to the atomizing assembly, the regulating controller 3 is connected to the flow controller 4, the atomizing assembly includes an air compressor 5, a brine barrel 6 and a salt spray nozzle 7; the salt spray nozzle 7 is arranged in the salt spray box 1, the air compressor 5 is connected to the brine barrel 6 and is used to inject compressed air into the brine barrel 6, the salt spray nozzle 7 is connected to the brine barrel 6 and is used to atomize the brine-air mixture, and the flow controller 4 is connected in series between the air compressor 5 and the brine barrel 6 to control the compressed air injection amount of the air compressor 5;
[0025] Through the monitor 2, the salt mist deposition amount can be monitored in real time, and the monitoring data can be sent to the regulating controller 3, so that the regulating controller 3 can control the operation of the flow controller 4 and the air compressor 5 according to the monitoring data, and then the flow of compressed air can be accurately delivered to the brine barrel 6, so that a certain amount of salt water and air mixture is delivered to the salt mist nozzle 7, which facilitates the salt mist nozzle 7 to atomize and spray the salt water and air mixture, so as to accurately control the salt mist deposition amount and record the data of the salt mist deposition amount during the test. When the regulating controller 3 compares the actual salt mist deposition amount with the set amount, if the salt mist deposition amount is greater than the set amount, the compressed air injection is reduced by one order of magnitude, otherwise the compressed air injection is increased by one order of magnitude, thereby realizing automatic adjustment and achieving accurate and stable control of the salt mist deposition amount, while recording the deposition amount data in real time. Therefore, the whole process can solve the previous tedious work of inaccurate manual control and repeated manual measurement and verification, and realize real-time and accurate control of the salt mist deposition amount through automatic control, which greatly saves time and ensures the accuracy of the test, while providing the deposition amount record data throughout the test.
[0026] See Figure 1 、 Figure 3 The monitor 2 is one of a tipping bucket sensor, a capacitive sensor, a piezoelectric sensor, an optical sensor, an ultrasonic sensor, and a detection radar, which can be flexibly selected by the staff according to their needs, thereby ensuring the accuracy of its monitoring.
[0027] See Figure 1 The salt spray box 1 is provided with a pressure balance hole 8, which can discharge the excess air in the salt spray box 1, thereby preventing the pressure in the salt spray box 1 from being too high.
[0028] See Figure 2 、 Figure 3 , further comprising a lifting assembly 9, a plurality of lifting assemblies 9 are provided, each lifting assembly 9 is respectively provided at the bottom of the monitor 2 and the salt spray nozzle 7; the lifting assembly 9 comprises a positioning plate 91 provided at the bottom of the inner cavity of the salt spray box 1, a locking telescopic rod 92 is provided on the top surface of the positioning plate 91, a supporting plate 93 is installed at the telescopic end of the locking telescopic rod 92, a clamping seat 94 is provided at the top of the supporting plate 93, a screw hole 95 is provided on the side wall of the clamping seat 94, and a locking button 96 is rotatably installed in the inner cavity of the screw hole 95;
[0029] By lifting the locking telescopic rod 92 in the assembly 9, it can be installed on the bottom surface of the inner cavity of the salt spray chamber 1 through the positioning plate 91, and the holder 94 can be installed through the supporting plate 93. At the same time, it can be flexibly extended and retracted according to needs, so that the height of the use position of the holder 94 can be synchronously adjusted. By turning the locking button 96 in the screw hole 95, the monitor 2 or the salt spray nozzle 7 installed on the holder 94 can be installed and fixed, thereby improving its stability in use.
[0030] See Figure 1 、 Figure 2 A drain pipe 10 is provided at the bottom of one side wall of the salt spray chamber 1, and a valve 11 is connected in series in the middle of the drain pipe 10;
[0031] By opening the valve 11 , the water in the salt spray box 1 can be discharged through the drain pipe 10 , thereby making it convenient for the staff to clean the interior of the salt spray box 1 .
[0032] During operation, the monitor 2 can monitor the amount of salt mist deposition in real time and send the monitoring data to the regulating controller 3, so that the regulating controller 3 can control the flow controller 4 and the air compressor 5 according to the monitoring data, and then accurately deliver the flow of compressed air to the brine barrel 6, so that a certain amount of salt water and air mixture can be delivered to the salt mist nozzle 7, which is convenient for the salt mist nozzle 7 to atomize and spray the salt water and air mixture, so as to accurately control the amount of salt mist deposition and record the data of salt mist deposition during the test. In addition, the regulating controller 3 can accurately control the amount of salt mist deposition in the test. When comparing the actual salt spray deposition amount with the set amount, if the salt spray deposition amount is greater than the set amount, the compressed air injection is reduced by one order of magnitude, otherwise the compressed air injection is increased by one order of magnitude, thereby realizing automatic adjustment and achieving accurate and stable control of the salt spray deposition amount. At the same time, the deposition amount data is recorded in real time. Therefore, the whole process can solve the previous tedious work of inaccurate manual control and repeated manual measurement and verification. The real-time and accurate control of the salt spray deposition amount is achieved through automatic control, which greatly saves time and ensures the accuracy of the test, while providing the deposition amount record data throughout the test.
[0033] The monitor 2 is one of a tipping bucket sensor, a capacitive sensor, a piezoelectric sensor, an optical sensor, an ultrasonic sensor, and a detection radar, which can be flexibly selected by the staff according to their needs, thereby ensuring the accuracy of their monitoring. Since the salt spray box 1 is provided with a pressure balance hole 8, the excess air in the salt spray box 1 can be discharged, thereby preventing the pressure in the salt spray box 1 from being too high.
[0034] By lifting the locking telescopic rod 92 in the assembly 9, it can be installed on the bottom surface of the inner cavity of the salt spray box 1 through the positioning plate 91, and the base 94 can be installed through the supporting plate 93. At the same time, it can be flexibly extended and retracted according to needs, so that the height of the use position of the base 94 can be synchronously adjusted. By turning the locking button 96 in the screw hole 95, the monitor 2 or the salt spray nozzle 7 installed on the base 94 can be installed and fixed, thereby improving its stability in use. By opening the valve 11, the water in the salt spray box 1 can be discharged through the drain pipe 10, which makes it convenient for the staff to clean the inside of the salt spray box 1.
[0035] In summary, the device measures the salt spray flow rate in real time through the monitor 2 and adjusts the salt spray flow rate in real time through the adjustment controller 3, thereby achieving automatic and precise control of the salt spray deposition amount. In addition, new test conditions do not require manual adjustment and manual measurement verification in advance, saving time and improving efficiency.
[0036] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
Claims
1. A salt spray test device, characterized in that: The invention comprises a salt spray chamber (1) for conducting a salt spray deposition experiment, an atomizing assembly for injecting salt spray into the salt spray chamber (1), a monitor (2) for collecting the amount of salt spray deposition in the salt spray chamber (1), a regulating controller (3) for generating a regulating signal according to the amount of salt spray deposition and a set amount, and a flow controller (4) for regulating the flow rate of compressed air injection based on the regulating signal; The monitor (2) is arranged in the salt spray chamber (1), the atomization component is connected to the salt spray chamber (1), the flow controller (4) is connected to the atomization component, and the regulating controller (3) is connected to the flow controller (4).
2. A salt spray test device according to claim 1, characterized in that: The atomizing assembly comprises an air compressor (5), a salt water barrel (6) and a salt spray nozzle (7); The salt spray nozzle (7) is arranged in the salt spray box (1), the air compressor (5) is connected to the brine barrel (6) and is used to inject compressed air into the brine barrel (6), and the salt spray nozzle (7) is connected to the brine barrel (6) and is used to atomize the brine-air mixture.
3. A salt spray test device according to claim 2, characterized in that: The flow controller (4) is connected in series between the air compressor (5) and the brine barrel (6) to control the amount of compressed air injected by the air compressor (5).
4. A salt spray test device according to claim 1, characterized in that: The monitor (2) is one of a bucket sensor, a capacitive sensor, a piezoelectric sensor, an optical sensor, an ultrasonic sensor, and a detection radar.
5. A salt spray test device according to claim 1, characterized in that: The salt spray box (1) is provided with a pressure balancing hole (8).
6. A salt spray test device according to claim 2, characterized in that: It also includes a lifting assembly (9), wherein a plurality of the lifting assemblies (9) are provided, and each of the lifting assemblies (9) is respectively provided at the bottom of the monitor (2) and the salt spray nozzle (7); The lifting assembly (9) comprises a positioning plate (91) arranged at the bottom of the inner cavity of the salt spray chamber (1); a locking telescopic rod (92) is arranged on the top surface of the positioning plate (91); a supporting plate (93) is installed at the telescopic end of the locking telescopic rod (92); a clamping seat (94) is arranged at the top end of the supporting plate (93); a screw hole (95) is opened on the side wall of the clamping seat (94), and a locking button (96) is rotatably installed in the inner cavity of the screw hole (95).
7. A salt spray test device according to claim 1, characterized in that: A drainage pipe (10) is provided at the bottom of one side wall of the salt spray chamber (1), and a valve (11) is serially connected in the middle of the drainage pipe (10).