Quick-frozen food on-line metal inspection device
The combination of electric push rods and vacuum suction cups solves the problems of difficult removal of defective products and inconvenient detector height adjustment in online metal inspection equipment for frozen foods, achieves flexibility and accuracy in detection, and ensures detection efficiency and product quality.
Patent Information
- Application Number
- CN202421985609.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The existing online metal inspection device for quick-frozen food is not easy to remove flexibly after detecting unqualified products, and the metal detector detection height is not easy to adjust flexibly, which affects the detection efficiency and accuracy.
An electric push rod and vacuum suction cup are used in conjunction with a mobile drive structure to achieve the lifting and adjustment of the metal detector, and unqualified products are removed by the vacuum suction cup. At the same time, a cold air blowing structure is used to maintain a low temperature environment to ensure detection accuracy and efficiency.
The metal detector can be flexibly adjusted in height, which improves the flexibility and accuracy of detection. Unqualified products can be efficiently removed through vacuum suction, thus avoiding product deterioration and improving detection efficiency.
Smart Images

Figure CN223346847U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quick-frozen food detection, and more particularly to an online metal detection device for quick-frozen food. Background Art
[0002] During the production process of quick-frozen foods, metal detection is required after the products are packaged to prevent contamination during the packaging process.
[0003] In the prior art, when implementing online metal inspection of quick-frozen food, the packaged quick-frozen food is mainly transported through a conveyor belt, so that the quick-frozen food moves over the bottom end of the metal detector, thereby achieving conveying inspection. However, when unqualified products are detected, the prior art mainly adopts a pushing method to remove the unqualified quick-frozen food from the conveyor belt. In this case, the conveyor belt is limited to conveying only one row of products, thereby affecting the conveying inspection efficiency of the products and being unable to convey and inspect multiple rows of products at the same time. For example, a food metal detection device is provided in the Chinese patent document with publication number CN214374687U;
[0004] In addition, the metal detectors in the existing online metal inspection devices for quick-frozen foods are mostly fixedly installed at a certain position above the conveyor belt, and the detection height cannot be flexibly adjusted according to the height of the quick-frozen food being inspected, thereby affecting the detection flexibility and accuracy. Utility Model Content
[0005] (1) Technical problems solved
[0006] In response to the problems existing in the prior art, the utility model provides an online metal inspection device for quick-frozen food to solve the technical problems mentioned in the background technology that the online metal inspection device for quick-frozen food in the prior art is not convenient for flexibly removing unqualified products from the conveyor belt after detecting unqualified products, and the metal detector detection height is not convenient for flexible adjustment.
[0007] (2) Technical solution
[0008] To achieve the above purpose, the present invention provides the following technical solutions:
[0009] An online metal inspection device for quick-frozen food includes a mounting frame, a conveyor belt is provided on the mounting frame, a protective cover is provided on the top of the mounting frame, a first electric push rod is provided at the inner top end of the protective cover, a mounting seat is provided at the bottom end of the first electric push rod, a metal detector is provided at the bottom end of the mounting seat, a bracket is provided on the mounting frame behind the protective cover, a drive block is provided on the bracket, a mobile drive structure is provided between the drive block and the bracket, a second electric push rod is provided at the bottom end of the drive block, a vacuum suction cup is provided at the bottom end of the second electric push rod, and a vacuum extraction structure is provided in conjunction with the vacuum suction cup.
[0010] The utility model is further configured such that ventilation holes are provided on the conveyor belt, and a cold air blowing structure is provided between the upper and lower belt surfaces of the conveyor belt to provide a low-temperature environment for the quick-frozen food on the conveyor belt.
[0011] The utility model is further configured such that the cold air blowing structure includes a blowing pipe arranged between the upper and lower belt surfaces of the conveyor belt, a plurality of blowing heads are evenly arranged on the blowing pipe, and the air inlet end of the blowing pipe is connected to a cold air source to blow cold air toward the conveyor belt.
[0012] The present invention is further configured such that the vacuuming structure includes a vacuum pump arranged on the driving block, and a vacuuming hose is provided between the vacuum pump and the vacuum suction cup to realize the vacuuming operation of the vacuum suction cup.
[0013] The utility model is further configured such that the mobile drive structure includes a screw rod installed on a bracket through a bearing, and a motor is provided for transmission connection of the screw rod. The drive block is threadedly sleeved on the screw rod, and a mobile limiting structure is provided between the drive block and the bracket to realize mobile drive of the drive block.
[0014] The utility model is further configured such that the movable limiting structure includes limiting rods arranged on the bracket and located on both sides of the screw rod, and the driving block is slidably sleeved on the limiting rods to improve the moving stability of the driving block.
[0015] The utility model is further configured such that an observation window is provided on the protective cover to facilitate observation of the situation inside the protective cover.
[0016] The present invention is further configured such that a waste collection box is provided on one side of the mounting frame to collect unqualified products.
[0017] (3) Beneficial effects
[0018] Compared with the prior art, the present invention provides an online metal inspection device for quick-frozen food, which has the following beneficial effects:
[0019] 1. The utility model includes a mounting frame, a conveyor belt is provided on the mounting frame, a protective cover is provided on the top of the mounting frame, a first electric push rod is provided on the top end of the protective cover, a mounting seat is provided at the bottom end of the first electric push rod, and a metal detector is provided at the bottom end of the mounting seat. In this way, when the first electric push rod is started, the mounting seat can be controlled by the first electric push rod to drive the metal detector to rise and fall, thereby realizing flexible adjustment of the detection height during metal detection and improving detection flexibility and accuracy.
[0020] 2. The utility model is provided with a bracket on the mounting frame behind the protective cover, a driving block is provided on the bracket, a mobile driving structure is provided between the driving block and the bracket, a second electric push rod is provided at the bottom end of the driving block, a vacuum suction cup is provided at the bottom end of the second electric push rod, and a vacuum pumping structure is provided in conjunction with the vacuum suction cup, wherein the mobile driving structure includes a screw rod installed on the bracket through a bearing, and a motor is provided for transmission connection of the screw rod, the driving block is threadedly sleeved on the screw rod, and a mobile limiting structure is provided between the driving block and the bracket; the mobile limiting structure includes a limiting rod provided on the bracket and located on both sides of the screw rod, and the driving block sliding sleeve is provided. On the limit rod, in this way, when it is necessary to move the unqualified products out of the conveyor belt, start the motor and control the motor to drive the screw rod to rotate. Through the threaded connection relationship between the screw rod and the driving block and the movable limit relationship between the driving block and the limit rod, the driving block can be controlled to drive the second electric push rod to move vertically relative to the conveying direction of the conveyor belt. When it moves to the position of the unqualified product, the operation of the conveyor belt is stopped, and the second electric push rod is controlled to drive the vacuum suction cup to descend, so as to vacuum absorb the unqualified products. After that, the movement of the motor is continued to be controlled so that the vacuum suction cup drives the unqualified products out of the conveyor belt, thereby realizing the removal of unqualified products.
[0021] 3. The utility model provides ventilation holes on the conveyor belt, and a cold air blowing structure is provided between the upper and lower belt surfaces of the conveyor belt, wherein the cold air blowing structure includes a blowing pipe provided between the upper and lower belt surfaces of the conveyor belt, and a plurality of blowing heads are evenly provided on the blowing pipe, and the air inlet end of the blowing pipe is connected to a cold air source. During the metal inspection process of quick-frozen food, the cold air source is transported to the blowing pipe and blown out evenly through the blowing heads on the blowing pipe, thereby ensuring a low temperature environment for the quick-frozen food during the transportation process of metal detection, thereby avoiding deterioration during the transportation process of metal detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of the online metal inspection device for medium-speed frozen food in this utility model. Figure 1 ;
[0023] Figure 2 This is a schematic diagram of the overall structure of the online metal inspection device for medium-speed frozen food in this utility model. Figure 2 ;
[0024] Figure 3 This is a schematic cross-sectional view of the overall structure of the utility model Figure 1 ;
[0025] Figure 4 This is a schematic cross-sectional view of the overall structure of the utility model Figure 2 ;
[0026] Figure 5 This is a schematic diagram of the installation structure of the vacuum suction cup in the present utility model.
[0027] In the figure: 1. Mounting frame; 2. Conveyor belt; 3. Protective cover; 4. First electric push rod; 5. Mounting base; 6. Metal detector; 7. Bracket; 8. Drive block; 9. Second electric push rod; 10. Vacuum suction cup; 11. Ventilation hole; 12. Blowing pipe; 13. Blowing head; 14. Vacuum pump; 15. Vacuum hose; 16. Screw; 17. Motor; 18. Limit rod; 19. Observation window; 20. Waste collection box. DETAILED DESCRIPTION
[0028] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0030] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned direction words are not used to limit the present invention.
[0031] See also Figure 1-5 The online metal inspection device for quick-frozen food includes a mounting frame 1, a conveyor belt 2 is provided on the mounting frame 1, a protective cover 3 is provided on the top of the mounting frame 1, a first electric push rod 4 is provided on the top end of the protective cover 3, a mounting seat 5 is provided at the bottom end of the first electric push rod 4, and a metal detector 6 is provided at the bottom end of the mounting seat 5. In this way, when the first electric push rod 4 is started, the mounting seat 5 can be controlled by the first electric push rod 4 to drive the metal detector 6 to rise and fall, thereby realizing flexible adjustment of the detection height during metal detection and improving detection flexibility and accuracy.
[0032] The utility model is provided with a bracket 7 on the mounting frame 1 behind the protective cover 3, a driving block 8 is provided on the bracket 7, a mobile driving structure is provided between the driving block 8 and the bracket 7, a second electric push rod 9 is provided at the bottom end of the driving block 8, a vacuum suction cup 10 is provided at the bottom end of the second electric push rod 9, and a vacuum pumping structure is provided in conjunction with the vacuum suction cup 10, wherein the mobile driving structure includes a screw rod 16 mounted on the bracket 7 through a bearing, and a motor 17 is provided for transmission connection of the screw rod 16, the driving block 8 is threadedly sleeved on the screw rod 16, and a mobile limiting structure is provided between the driving block 8 and the bracket 7; the mobile limiting structure includes a limiting rod 18 provided on the bracket 7 and located on both sides of the screw rod 16, and the driving block 8 slides sleeve It is arranged on the limit rod 18. In this way, when it is necessary to move the unqualified products out of the conveyor belt 2, the motor 17 is started and the motor 17 is controlled to drive the screw rod 16 to rotate. Through the threaded connection relationship between the screw rod 16 and the driving block 8 and the movement limit relationship between the driving block 8 and the limit rod 18, the driving block 8 can be controlled to drive the second electric push rod 9 to move vertically relative to the conveying direction of the conveyor belt 2. When it moves to the position of unqualified products, the operation of the conveyor belt 2 is stopped, and the second electric push rod 9 is controlled to drive the vacuum suction cup 10 to descend, so as to vacuum absorb the unqualified products. After that, the movement of the motor 17 is continued to be controlled so that the vacuum suction cup 10 drives the unqualified products out of the conveyor belt 2, thereby realizing the removal of unqualified products.
[0033] During this process, the operation of the metal detector 6, the motor 17, the first electric push rod 4 and the second electric push rod 9 are all controlled by an external controller, wherein the connection circuit principle between the controller and each electrical component is a well-known technology and will not be described in detail in this utility model;
[0034] The utility model provides ventilation holes 11 on the conveyor belt 2, and a cold air blowing structure is provided between the upper and lower belt surfaces of the conveyor belt 2, wherein the cold air blowing structure includes a blowing pipe 12 provided between the upper and lower belt surfaces of the conveyor belt 2, and a plurality of blowing heads 13 are evenly provided on the blowing pipe 12, and the air inlet end of the blowing pipe 12 is connected to a cold air source, wherein the cold air source is preferably an air-cooled refrigerator;
[0035] During the metal inspection process of quick-frozen food, the cold air source is delivered to the blowing pipe 12 and blown out evenly through the blowing head 13 on the blowing pipe 12, thereby ensuring a low-temperature environment for the quick-frozen food during the transportation process of metal detection, and avoiding deterioration during the transportation process of metal detection.
[0036] See also Figure 1-Figure 5 As an implementation of the vacuum structure: the vacuum structure includes a vacuum pump 14 arranged on the driving block 8, and a vacuum hose 15 is arranged between the vacuum pump 14 and the vacuum suction cup 10.
[0037] Specifically, the vacuum pump 14 is started, and the vacuum suction cup 10 is placed in a negative pressure state under the cooperation of the vacuum pump 14 and the vacuum hose 15 , so that the waste material at the stable detection position can be sucked and fixed, so as to remove the waste material from the conveyor belt 2 .
[0038] See also Figure 1-Figure 5 As an implementation of the protective cover 3 , an observation window 19 is provided on the protective cover 3 .
[0039] Specifically, it is convenient to observe the transportation situation of the quick-frozen food inside the protective cover 3.
[0040] See also Figure 1-Figure 5 As an implementation of the mounting frame 1 : a waste collection box 20 is provided on one side of the mounting frame 1 .
[0041] Specifically, the removed unqualified quick-frozen food products can be transported to the top of the waste collection box 20. After that, the negative pressure adsorption is released, so that the unqualified quick-frozen food products can be stably dropped into the waste collection box 20, thereby realizing the collection of unqualified products.
[0042] In summary, when the overall equipment is in use:
[0043] The packaged quick-frozen food to be tested is placed on the feed end of the conveyor belt 2 and conveyed by the conveyor belt 2. During this process, the conveyor belt 2 carries the quick-frozen food into the protective cover 3, and the metal content in the quick-frozen food is tested by the metal detector 6;
[0044] During this process, the first electric push rod 4 can be started, and the mounting base 5 can be controlled by the first electric push rod 4 to drive the metal detector 6 to move up and down, thereby realizing flexible adjustment of the detection height during metal detection, thereby improving detection flexibility and accuracy;
[0045] When unqualified products are detected, the metal detector 6 will send a signal to control the operation of the motor 17. When the unqualified products are transported to the same level as the vacuum line, the conveyor belt 2 is transported at the same time;
[0046] During this process, the motor 17 drives the screw rod 16 to rotate. Through the threaded connection relationship between the screw rod 16 and the driving block 8 and the movement limit relationship between the driving block 8 and the limit rod 18, the driving block 8 can be controlled to drive the second electric push rod 9 to move vertically relative to the conveying direction of the conveyor belt 2. When it moves to the unqualified product position, the operation of the motor 17 is stopped.
[0047] Afterwards, the second electric push rod 9 is controlled to drive the vacuum suction cup 10 to descend, thereby vacuum-absorbing the unqualified products. Afterwards, the second electric push rod 9 is controlled to control the vacuum suction cup 10 to move the unqualified products upward.
[0048] Then, the motor 17 is controlled to move so that the vacuum suction cup 10 moves the defective products off the conveyor belt 2 and is positioned above the waste collection box 20. The vacuum suction cup 10 is released from adsorption, so that the defective products can fall into the waste collection box 20 for collection, thereby achieving the removal of the defective products from the conveyor belt 2.
[0049] The utility model can flexibly remove unqualified products at different positions, is inconvenient for conveying a group of quick-frozen foods, has high detection efficiency and good use effect.
[0050] In all the solutions mentioned above, the connection between two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which are not listed here one by one. In the above, whenever there is a fixed connection, welding is preferably considered. Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
[0051] In all the solutions mentioned above, if there is no clear description about the operation of electrical components, they are all controlled by the controller. Since the devices matched with the controller are common devices, their control principles and circuit connections are well-known and mature technologies. Therefore, their electrical connection relationships and specific circuit structures will not be described in detail here.
[0052] In all the solutions mentioned above, those involving motors can be combined with reducers if necessary. The connection structure and working principle between the motor and the reducer are well-known technologies and will not be described in detail in this utility model.
[0053] In all the solutions mentioned above, those involving the connection between solar panels and batteries can be used in conjunction with essential accessories such as inverters, battery charging controllers, cables, fuses, and brackets. Their control principles and line connections are all well-known and mature technologies. Their electrical connection relationships and specific circuit structures will not be described in detail here.
Claims
1. An online metal inspection device for quick-frozen food, comprising a mounting frame (1), a conveyor belt (2) being provided on the mounting frame (1), and characterized in that: A protective cover (3) is provided on the top of the mounting frame (1), a first electric push rod (4) is provided on the inner top of the protective cover (3), a mounting seat (5) is provided at the bottom end of the first electric push rod (4), a metal detector (6) is provided at the bottom end of the mounting seat (5), a bracket (7) is provided on the mounting frame (1) behind the protective cover (3), a driving block (8) is provided on the bracket (7), a moving driving structure is provided between the driving block (8) and the bracket (7), a second electric push rod (9) is provided at the bottom end of the driving block (8), a vacuum suction cup (10) is provided at the bottom end of the second electric push rod (9), and a vacuum pumping structure is provided in conjunction with the vacuum suction cup (10).
2. The online metal inspection device for quick-frozen food according to claim 1, characterized in that: The conveyor belt (2) is provided with ventilation holes (11), and a cold air blowing structure is provided between the upper and lower belt surfaces of the conveyor belt (2).
3. The online metal inspection device for quick-frozen food according to claim 2, characterized in that: The cold air blowing structure comprises a blowing pipe (12) arranged between the upper and lower belt surfaces of the conveyor belt (2), a plurality of blowing heads (13) are evenly arranged on the blowing pipe (12), and the air inlet end of the blowing pipe (12) is connected to a cold air source.
4. The online metal inspection device for quick-frozen food according to claim 1, characterized in that: The vacuuming structure comprises a vacuum pump (14) arranged on the driving block (8), and a vacuuming hose (15) is arranged between the vacuum pump (14) and the vacuum suction cup (10).
5. The online metal inspection device for quick-frozen food according to any one of claims 1 to 4, characterized in that: The movable drive structure comprises a screw rod (16) mounted on a bracket (7) via a bearing, and a motor (17) is provided for transmission connection with the screw rod (16); the drive block (8) is threadedly sleeved on the screw rod (16), and a movable limiting structure is provided between the drive block (8) and the bracket (7).
6. The online metal inspection device for quick-frozen food according to claim 5, characterized in that: The movable limiting structure comprises limiting rods (18) arranged on the bracket (7) and located on both sides of the screw rod (16); the driving block (8) is slidably sleeved on the limiting rods (18).
7. The online metal inspection device for quick-frozen food according to claim 1, characterized in that: The protective cover (3) is provided with an observation window (19).
8. The online metal inspection device for quick-frozen food according to claim 1, characterized in that: A waste collection box (20) is provided on one side of the mounting frame (1).
Citation Information
Patent Citations
Food metal detection device
CN214374687U