Modularized lane equipment control device for expressway

Through the combination of modular design and network master control functions, the problems of single function and difficult troubleshooting of existing lane controllers have been solved, the intelligent upgrade of equipment and reduction of operation and maintenance costs have been achieved, and the intelligence level of the highway toll collection system has been improved.

CN223347364UActive Publication Date: 2025-09-16FUJIAN PROVINCIAL EXPRESSWAY INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202422573061.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-09-16
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

Existing lane controllers have single functions, are difficult to troubleshoot, cannot meet the needs of intelligent upgrades, and cannot support the TCP/IP protocol, resulting in high operation and maintenance costs and difficulty in supporting the development of high-speed business.

Method used

It adopts modular design, encapsulating input, output, device power supply and other interfaces into independent modules, and connecting them through a communication baseboard, adding network and main control functions, realizing hardware decoupling, and supporting TCP/IP protocol.

Benefits of technology

It realizes the intelligent upgrade of equipment, reduces operation and maintenance costs, supports real-time monitoring and fault location, and improves the maintainability and network communication capabilities of equipment.

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Abstract

The utility model discloses an expressway modularized lane equipment control device, which comprises a communication bottom plate and independent modules detachably mounted on the communication bottom plate, and the independent modules comprise a main control module, a power supply module, an input module and an output module. Slots corresponding to the different independent modules are formed in the communication bottom plate, the different independent modules are provided with connecting plugs matched with the slots, and power supply lines of the different independent modules and the RS485 data interaction bus are packaged to form the communication bottom plate; the main control module is used as a computing core, is connected with and controls the work of other modules, and is connected with other lane equipment through the integrated network unit; an IO input interface of the input module is in wired connection with lane input equipment; an IO output interface of the output module is in wired connection with lane output end equipment; the power supply module supplies power to the whole equipment system. According to the utility model, an original lane controller interface is packaged into an independent module, and the module is connected with the communication base plate in a slot mode, so that the overall hardware decoupling is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of highway equipment, in particular to a modular lane equipment control device for a highway. Background Art

[0002] Lane controllers are core equipment in highway toll collection systems and are widely used at toll booths. They connect lane industrial computers and external equipment, convert digital and electrical signals, and monitor and control I / O interface devices such as ground sensors, traffic lights, ceiling lights, alarms, and barriers, ensuring the smooth operation of lane services. Existing lane controllers generally use I / O protocols, resulting in limited functionality and inconvenient troubleshooting. These controllers fail to meet the demands of innovative lane toll collection systems and the need to enhance the intelligence of toll lane equipment.

[0003] Existing lane controllers are highly coupled. If a component is damaged and affects the use of some functions, the entire device needs to be replaced, which cannot effectively reduce operation and maintenance costs. Most devices generally use the IO protocol and do not support the TCP / IP protocol. They cannot provide the basic hardware environment for the transformation and upgrade of toll services and are unable to support the rapid development needs of high-speed services. The equipment has a low level of intelligence and cannot obtain the operating status of external equipment in real time. There is a lack of effective monitoring and positioning methods, which increases the difficulty of troubleshooting. Summary of the Invention

[0004] The purpose of this utility model is to provide a modular lane equipment control device for highways. It adopts a modular design concept, encapsulates the original lane controller interfaces such as input, output, and equipment power supply into independent modules, and adds network and main control functions. All modules are connected to the communication baseboard in a slot manner to achieve overall hardware decoupling.

[0005] The technical solution adopted in this utility model is:

[0006] A modular lane equipment control device for a highway includes a communication baseboard and independent modules detachably mounted on the communication baseboard. The independent modules include a main control module, a power module, an input module, and an output module. The communication baseboard serves as the operating basis of the entire equipment system. Slots corresponding to different independent modules are provided on the communication baseboard. Each slot is equipped with a power interface and a communication interface of the corresponding module. Different independent modules are provided with plug connectors that match the slots. The power supply lines of different independent modules and the RS485 data exchange bus are encapsulated to form the communication baseboard. The main control module serves as the computing core of the entire equipment system. The main control module includes a main controller and peripheral circuits. The main controller connects and controls the operation of other modules. The peripheral circuits include The memory and the integrated network unit with several network ports are used to store data, and the main control module is connected to other lane devices through the integrated network unit. The input module includes 8-way IO input interfaces and 1-way RS232 debugging interface. The 8-way IO input interfaces are connected to the lane input devices by terminal wiring. The output module includes 8-way IO output interfaces and 1-way RS232 debugging interface. The 8-way IO output interfaces are connected to the lane output devices by terminal wiring. The power supply module supplies power to the entire equipment system. The power supply module includes a mains interface and an AC / DC conversion circuit. The mains interface is used to access the mains AC power. The AC / DC conversion circuit converts the external AC power into DC power to power the equipment.

[0007] Furthermore, RS485 is used for simplex communication between different independent modules.

[0008] Furthermore, the peripheral circuit also includes an RS232 serial port, and the RS232 serial port of the main control module is used for device debugging.

[0009] Furthermore, the memory includes a program memory and a data memory with independent addressing. The program memory stores the control program, data and table information; the data memory stores the intermediate results and process data of the program execution.

[0010] Furthermore, the integrated network unit provides at least 6 RJ45 interfaces for connecting to other lane equipment, including lane industrial computers, automatic card issuing machines, self-service payment terminals, and vehicle type identification equipment.

[0011] Furthermore, a video network module is detachably plugged into the communication baseboard, and the video network module has at least 4 RJ45 interfaces, including at least two external RJ45 interfaces and at least two internal RJ45 interfaces. The at least two external RJ45 interfaces are respectively connected to the corresponding video devices, and the video devices include ticket booth monitoring and lane monitoring; the at least two internal RJ45 interfaces are connected to the network of other modules of the device for internal network communication.

[0012] Furthermore, an audio module is detachably connected to the communication baseboard. The audio module has two wiring structures: BNC and terminal. The audio module is compatible with connecting lane and ticket booth monitoring input and output devices, intercom amplifier input and output devices, broadcast amplifier input and output devices, and full-process recording control equipment.

[0013] Furthermore, the direct current converted by the AC / DC conversion circuit includes 5V direct current and 12V direct current.

[0014] Furthermore, the lane input equipment includes a barrier machine and a ground sensor coil, and the lane output end equipment includes a ceiling light, an audible and visual alarm, a barrier machine, and a traffic signal light.

[0015] Furthermore, the RS232 debugging interfaces of the input module and the output module both adopt a DB9 serial port connection mode.

[0016] Furthermore, each IO interface of the output module is equipped with a corresponding independent physical button, which connects and controls the lane output device on and off. In other words, the physical button switches provide a level signal to control the operating status of the peripheral device in real time.

[0017] The utility model adopts the above technical solution and a modular design concept to encapsulate the original lane controller interfaces such as input, output, and equipment power supply into independent modules, while adding network and main control functions. All modules are connected to the communication baseboard in a slot manner to achieve overall hardware decoupling. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0019] Figure 1 This is a schematic diagram of the overall structure of a modular lane equipment control device for a highway according to the present utility model;

[0020] FIG2( a ) is a schematic diagram of the structure of the main control module of the present invention;

[0021] FIG2( b ) is a second structural diagram of the main control module of the present invention;

[0022] FIG3( a ) is a schematic diagram of the structure of a power supply module of the present invention;

[0023] FIG3( b ) is a second structural diagram of the power supply module of the present invention;

[0024] FIG4( a ) is a schematic diagram of the structure of the input module of the present invention;

[0025] FIG4( b ) is a second structural diagram of the input module of the present invention;

[0026] FIG5( a ) is a schematic diagram of the structure of the output module of the present invention;

[0027] FIG5( b ) is a second schematic structural diagram of the output module of the present invention;

[0028] FIG6( a ) is a schematic diagram of the structure of a video network module according to the present invention;

[0029] FIG6( b ) is a second structural diagram of the video network module of the present invention;

[0030] FIG7( a ) is a schematic diagram of the structure of the audio module of the present invention;

[0031] FIG7( b ) is a second structural diagram of the audio module of the present invention;

[0032] Figure 8 This is a schematic structural diagram of the communication baseboard of the present utility model;

[0033] Figure 9 The utility model is a schematic diagram of the working principle of a modular lane equipment control device for a highway. Implementation Method

[0034] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application.

[0035] like Figures 1 to 9As shown in one, the utility model discloses a modular lane equipment control device for a highway, which includes a communication baseboard 1 and an independent module 2 detachably mounted on the communication baseboard 1, the independent module 2 including a main control module 21, a power module 22, an input module 23 and an output module 24; the communication baseboard 1 serves as the operating basis of the entire equipment system, and is provided with slots 3 corresponding to different independent modules on the communication baseboard 1, each slot 3 is configured with a power interface and a communication interface of the corresponding module, and different independent modules are provided with plug connectors 4 that cooperate with the slots 3, and the power supply lines and RS485 data interaction buses of different independent modules are encapsulated to form the communication baseboard 1; the main control module 21 serves as the computing core of the entire equipment system, and the main control module 21 includes a main controller and peripheral circuits, the main controller connects and controls the work of other modules, and the peripheral circuits include storage The main control module 21 is connected to other lane devices through the integrated network unit 212; the input module 23 includes an 8-way IO input interface 231 and an RS232 debugging interface 232, and the 8-way IO input interface 231 is connected to the lane input device by wired terminal wiring; the output module 24 includes an 8-way IO output interface 241 and an RS232 debugging interface 242; the 8-way IO output interface 241 is connected to the lane output end device by wired terminal wiring; the power supply module 22 supplies power to the entire equipment system, and the power supply module 22 includes a mains interface 221 and an AC / DC conversion circuit. The mains interface 221 is used to access the mains AC power, and the AC / DC conversion circuit converts the external AC power into DC power to power the equipment.

[0036] Furthermore, RS485 is used for simplex communication between different independent modules.

[0037] Furthermore, the peripheral circuit also includes an RS232 serial port 211 . The RS232 serial port 211 of the main control module 21 is used for device debugging.

[0038] Furthermore, the memory includes a program memory and a data memory with independent addressing. The program memory stores the control program, data and table information; the data memory stores the intermediate results and process data of the program execution.

[0039] Furthermore, the integrated network unit 212 provides at least 6 RJ45 interfaces for connecting to other lane devices, including lane industrial computers, automatic card issuing machines, self-service payment terminals, and vehicle type identification devices.

[0040] Furthermore, a video network module 25 is detachably connected to the communication base plate 1. The video network module 25 has at least 4 RJ45 interfaces 251, including at least two external RJ45 interfaces and at least two internal RJ45 interfaces. The at least two external RJ45 interfaces are respectively connected to the corresponding video devices, and the video devices include ticket booth monitoring and lane monitoring; the at least two internal RJ45 interfaces are connected to the network of other modules of the device for internal network communication.

[0041] Furthermore, an audio module 26 is detachably connected to the communication base plate 1. The audio module 26 has two wiring structures, BNC 261 and terminal 262. The audio module 26 is compatible with connecting lane and ticket booth monitoring input and output devices, intercom amplifier input and output devices, broadcast amplifier input and output devices, and full-process recording control equipment.

[0042] Furthermore, the direct current converted by the AC / DC conversion circuit includes 5V direct current and 12V direct current.

[0043] Furthermore, the lane input equipment includes a barrier machine and a ground sensor coil, and the lane output end equipment includes a ceiling light, an audible and visual alarm, a barrier machine, and a traffic signal light.

[0044] Furthermore, the RS232 debugging interfaces (232, 242) of the input module 23 and the output module 24 both adopt a DB9 serial port connection method.

[0045] Furthermore, each IO interface of the output module 24 is provided with a corresponding independent physical button, which is used to connect and control the lane output device on and off. In other words, the physical button switches provide a level signal to control the operating status of the peripheral device in real time.

[0046] Furthermore, except for the main control module 21 , other modules are integrated with self-checking modules to obtain the operating status of the corresponding modules in real time and report it to the main control module 21 .

[0047] Specifically, as shown in Figure 2, the main control module 21 serves as the computing core of the entire device system. The module has built-in program memory and data memory, each of which is independently addressed. The program memory is used to store information such as control programs, data, and tables, and the data memory is used to store intermediate results and process data of program execution. The main control module provides an RS232 serial port 211 for equipment debugging; the integrated network module provides 6 RJ45 interfaces for connecting lane industrial computers, automatic card issuing machines, self-service payment terminals, vehicle model identifiers and other equipment to achieve network communication for charging services. As a feasible implementation method, the main control module 21 is responsible for collecting and summarizing the level signals of other functional modules, monitoring and analyzing the operating status of the equipment, issuing instructions based on external trigger signals, controlling the high and low level changes of the internal circuits, and realizing the state switching of the functional modules.

[0048] As shown in FIG3 , the power supply module 22 supplies power to the entire device system. The power supply module 22 has a mains power input terminal and an AC / DC conversion circuit.

[0049] Specifically, as a feasible implementation method, the power supply module 22 controls the power-on and power-off sequence according to the instructions of the main control module 21, effectively reducing system abnormalities caused by power supply; the AC power access end has overvoltage, undervoltage, and overcurrent protection functions. When overvoltage, undervoltage, and overcurrent occur, the circuit will cut off the output function to protect the system; the module power supply end has a current and voltage feedback detection function. When the voltage and current of the equipment system are abnormal, protection can be provided in real time, and the alarm status will be reported to the main control module 21.

[0050] As shown in Figure 4, the input module 23 provides eight IO input interfaces 231, which utilize terminal wiring to enable wired connections to lane input devices such as the barrier ground sensor coil. It also provides one RS232 debugging interface 232, which utilizes a DB9 serial port. Furthermore, as a feasible implementation, the input module 23 includes a self-test function that can monitor the connection and operating status of each input in real time and report this to the main control module 21.

[0051] As shown in Figure 5, the output module 24 provides eight I / O output interfaces 241, which utilize terminal wiring to enable wired connections to devices such as ceiling lights, audible and visual alarms, barrier devices, and traffic lights. It also provides one RS232 debugging interface 242, which utilizes a DB9 serial port. Each interface has a corresponding physical button, which, through on / off switching, provides a level signal for real-time control of the peripheral's operating status. The output module 24 includes a self-test function that monitors the connection and operating status of each output channel and reports this information to the main control module 21.

[0052] As shown in Figure 6, the video network module 25 provides six external RJ45 ports 251 for network connection and data exchange with video equipment such as ticket booth monitoring and lane monitoring. Two internal network ports are reserved for internal device network communication. The video network module 25 has a self-test function that reads the connection and communication status of each network port in real time and reports this to the main control module 21.

[0053] As shown in FIG7 , the audio module 26 provides two wiring methods: BNC 261 and terminal 262 , which are compatible with lane and ticket booth monitoring input and output devices, intercom amplifier input and output devices, broadcast amplifier input and output devices, full-process recording control equipment, etc.

[0054] like Figure 8 As shown, the communication baseboard 1 is the operating basis of the entire equipment system, providing communication lines and power supply lines for each module. It adopts slot 3 connection mode, and RS485 is used for simplex communication between modules.

[0055] In summary, a feasible implementation process of the present invention is as follows: the power supply module 22 is connected to the 220V mains power, and the AC-DC conversion is performed through the internal circuit, and the communication baseboard 1 provides 5V and 12V voltages to other modules to ensure the operation of the entire equipment system. When a vehicle enters the lane and triggers the ground sensor coil, the input module 23 receives the signal and transmits it to the main control module 21 by the communication baseboard 1 using RS485. The main control module 21 completes the signal processing and then forwards it to the integrated network switching module through the internal network port. The lane industrial computer in the same network segment receives the data and is processed by the charging service software. The software completes the vehicle passing business process, and the industrial computer sends relevant instructions to the network switching module in the same network segment. The main control module 21 receives and processes the instructions through the internal network port, and then the communication baseboard 1 sends the corresponding instructions to the output module 24 using RS485. The output module 24 completes the lifting and lowering of the barrier machine and the switching of the traffic signal light according to the instructions. Video network module 25 implements local area networking. Based on MAC address information, it forwards data packets from access devices such as ticket booth monitoring, lane monitoring, and hard disk recorders, and communicates with the upper-layer switch connected to the local area network. The module uses RS485 to synchronize the connection status of each network port to the main control module 21 via the communication baseboard 1. Audio module 26 collects voice information from connected devices through the input interface, amplifies it through internal circuitry, and then sends it to the output interface for output by the connected power amplifier, enabling intercom functions between the ticket booth and the monitoring room, and between the lane and the monitoring room. The module uses RS485 to synchronize the connection status of each audio input and output to the main control module 21 via the communication baseboard 1.

[0056] The utility model adopts the above technical solution and a modular design concept to encapsulate the original lane controller interfaces such as input, output, and equipment power supply into independent modules, while adding network and main control functions. All modules are connected to the communication baseboard in a slot manner to achieve overall hardware decoupling.

[0057] Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. In the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The components of the embodiments of the present application generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the detailed description of the embodiments of the present application is not intended to limit the scope of the application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

Claims

1. A modular lane equipment control device for a highway, characterized by: It includes a communication baseboard and independent modules that can be detachably mounted on the communication baseboard. The independent modules include a main control module, a power module, an input module, and an output module. The communication baseboard serves as the operating basis of the entire equipment system. There are slots corresponding to different independent modules on the communication baseboard. Each slot is equipped with a power interface and a communication interface of the corresponding module. Different independent modules are equipped with plug connectors that match the slots. The power supply lines and RS485 data interaction buses of different independent modules are encapsulated to form the communication baseboard. The main control module serves as the computing core of the entire equipment system. The main control module includes a main controller and peripheral circuits. The main controller connects and controls the work of other modules. The peripheral circuits include a memory and an integrated network unit with several network ports. The memory stores data, and the main control module is connected to other lane equipment through the integrated network unit. The input module includes 8-way IO input interfaces and 1-way RS232 debugging interface. The 8-way IO input interfaces are connected to the lane input equipment by terminal wiring. The output module includes 8-way IO output interfaces and 1-way RS232 debugging interface. The 8-way IO output interfaces are connected to the lane output equipment by terminal wiring. The power module provides power for the entire device system. The power module includes a mains interface and an AC / DC conversion circuit. The mains interface is used to access the mains AC power, and the AC / DC conversion circuit converts the external AC power into DC power to power the device.

2. The highway modular lane equipment control device according to claim 1, characterized in that: RS485 is used for simplex communication between different independent modules.

3. The highway modular lane equipment control device according to claim 1, characterized in that: The memory includes a program memory and a data memory with independent addressing. The program memory stores control programs, data and table information; The data memory stores the intermediate results and process data of program execution.

4. The highway modular lane equipment control device according to claim 1, characterized in that: The peripheral circuit also includes an RS232 serial port. The RS232 serial port of the main control module is used for equipment debugging. The integrated network unit provides at least 6 RJ45 interfaces for connecting to other lane equipment, including lane industrial computers, automatic card issuing machines, self-service payment terminals, and vehicle type identification equipment.

5. The highway modular lane equipment control device according to claim 1, characterized in that: A video network module is detachably connected to the communication baseboard. The video network module has at least 4 RJ45 interfaces, including at least two external RJ45 interfaces and at least two internal RJ45 interfaces. The at least two external RJ45 interfaces are respectively connected to the corresponding video devices, including ticket booth monitoring and lane monitoring; the at least two internal RJ45 interfaces are connected to the network of other modules of the equipment for internal network communication.

6. The highway modular lane equipment control device according to claim 1, characterized in that: An audio module is detachably connected to the communication baseboard. The audio module has two wiring structures: BNC and terminal. The audio module is compatible with lane and ticket booth monitoring input and output devices, intercom amplifier input and output devices, broadcast amplifier input and output devices, and full-process recording control equipment.

7. The highway modular lane equipment control device according to claim 1, characterized in that: The DC power converted by the AC / DC conversion circuit includes 5V DC and 12V DC.

8. The highway modular lane equipment control device according to claim 1, characterized in that: The lane input equipment includes barrier machines and ground sensor coils, and the lane output equipment includes ceiling lights, sound and light alarms, barrier machines, and traffic signal lights.

9. The highway modular lane equipment control device according to claim 1, characterized in that: The RS232 debugging interfaces of the input module and output module both use DB9 serial port connection.

10. The highway modular lane equipment control device according to claim 1, characterized in that: Each IO interface of the output module is equipped with a corresponding independent physical button, which connects and controls the opening and closing of the lane output device through the physical button; that is, the physical button switch provides a level signal to control the operating status of the peripheral in real time.

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