Multi-directional pin automatic power distribution device

Abstract

The utility model discloses a multidirectional pin automatic power distribution device, which comprises a power distribution mechanism and a multidirectional adjusting assembly, and is characterized in that the power distribution mechanism comprises a power distribution spacing adjusting bottom plate, two power distribution cylinders which are arranged on the power distribution spacing adjusting bottom plate and are arranged side by side left and right, and a pin mounting plate provided with power distribution pins; the power distribution air cylinders drive the power distribution contact pins to move and insert the power distribution contact pins into contact pin connectors of a product so as to carry out power distribution on the product, and a power distribution distance adjusting structure is arranged between the power distribution distance adjusting bottom plate and the power distribution air cylinders and used for adjusting the distance between the two power distribution air cylinders; the multi-direction adjusting assembly is connected with the power distribution mechanism and the tool plate and used for adjusting the positions of the power distribution mechanism in at least two directions. According to the utility model, displacement adjustment of the power distribution mechanism in multiple directions can be realized, so that the requirements of power heads adaptive to most brake calipers on the power distribution module during EOL performance detection are met.

Description

Technical field

[0001] The utility model belongs to the technical field of automobile parts, and particularly relates to a performance detection device for a brake caliper power head. [Background Technology]

[0002] In modern industrial automation equipment, pin connectors are widely used for signal and power transmission in a variety of electrical devices. Brake caliper power heads, for example, utilize pin connectors, which require automatic power distribution during EOL performance testing. However, traditional pin distribution systems can typically only distribute power in a single direction. This design limits the flexibility of the pin distribution system and makes it unable to meet the multi-directional power requirements of complex application scenarios. This is especially true in automated production lines, which are flexible and involve different products. The limitations of traditional pin distribution systems lead to poor equipment compatibility and are unable to adapt to the power distribution module requirements of most brake caliper power heads during EOL performance testing, impacting production efficiency and system stability. [Utility Model Content]

[0003] In view of the deficiencies in the existing technology, the technical problem to be solved by the present invention is to provide a multi-directional pin automatic power distribution mechanism to improve compatibility and meet the power distribution module requirements of the power heads of most brake calipers during EOL performance testing.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] A multi-directional pin automatic power distribution device, comprising:

[0006] A tooling base, on which a tooling plate for installing a power distribution mechanism is provided;

[0007] The power distribution mechanism includes a power distribution spacing adjustment base plate, two power distribution cylinders mounted on the power distribution spacing adjustment base plate and arranged side by side on the left and right sides, and a pin mounting plate on which power distribution pins are mounted. The power distribution cylinders drive the power distribution pins to move and insert the power distribution pins into the pin connectors of the product to distribute power to the product. A power distribution spacing adjustment structure is provided between the power distribution spacing adjustment base plate and the power distribution cylinders for adjusting the spacing between the two power distribution cylinders.

[0008] A multi-directional adjustment component is connected to the power distribution mechanism and the tooling plate, and is used to adjust the position of the power distribution mechanism in at least two directions.

[0009] Preferably, the distribution spacing adjustment structure includes a spacing adjustment groove provided on the distribution spacing adjustment base plate and extending in the left and right directions, and a spacing locking piece connecting the distribution cylinder and the spacing adjustment groove. The spacing between the two distribution cylinders is adjusted by adjusting the left and right positions of the spacing locking piece in the spacing adjustment groove.

[0010] Preferably, the multi-directional adjustment component includes a front and rear position adjustment plate for adjusting the front and rear positions and a distribution adjustment seat connected to the distribution spacing adjustment base plate, and an angle adjustment structure is provided between the front and rear position adjustment plate and the distribution adjustment seat.

[0011] Preferably, the angle adjustment structure includes a rotating shaft connected to the power distribution adjustment seat, and the power distribution adjustment seat is provided with an arc-shaped angle adjustment groove radially outside the rotating shaft, and an angle locking piece is connected between the angle adjustment groove and the front and rear position adjustment plates.

[0012] Preferably, the front and rear position adjustment plates are connected to front and rear slide rails, the front and rear slide rails are slidably connected to the front and rear sliders, and front and rear locking members are connected between the front and rear sliders and the front and rear slide rails.

[0013] Preferably, the multi-directional adjustment component includes a height positioning member, and the height positioning member is connected to a height adjustment structure, and the height of the power distribution mechanism is adjusted by the height adjustment structure.

[0014] Preferably, the height adjustment structure includes a linear bearing and a guide shaft connected to the linear bearing, the height positioning member is vertically arranged and connected to a horizontal member, the linear bearing is installed on the horizontal member, the guide shaft is height-adjusted along the linear bearing, and the height positioning member is connected to a height locking member.

[0015] Preferably, a pressure sensor block is provided on the tooling plate for real-time monitoring of the clamping force of the product.

[0016] Preferably, the plug is mounted on a height-adjusting seat, and the height-adjusting seat adjusts the height of the plug by changing its height position.

[0017] Preferably, the tooling base is connected to a transverse cylinder, which drives the tooling base to move transversely.

[0018] The utility model adopts the above technical solution, which has the following beneficial effects:

[0019] A distribution spacing adjustment structure is provided between the distribution spacing adjustment base plate and the distribution cylinder. The distribution spacing adjustment structure is used to adjust the distance between the two distribution cylinders, thereby realizing the adjustment of the distribution cylinder of the distribution mechanism in the horizontal X-axis direction to adapt to products of different specifications.

[0020] In addition, the multi-directional adjustment component is used to adjust the position of the power distribution mechanism in at least two directions, realizing the adjustment of the automatic power distribution mechanism in the front-to-back direction Y-axis, the vertical direction Z-axis, and the horizontal rotation circumferential direction B-axis. Combined with the adjustment of the horizontal X-axis of the distribution cylinder, displacement adjustment in four axes can be achieved, thereby meeting the power distribution module requirements of most brake calipers during EOL performance testing.

[0021] These features and advantages of the present invention will be disclosed in detail in the following specific embodiments and drawings.

Brief Description of the Drawings

[0022] The utility model is further described below with reference to the accompanying drawings:

[0023] Figure 1 This is a schematic diagram of the structure of a multi-directional pin automatic power distribution device. Figure 1 ;

[0024] Figure 2 This is a schematic diagram of the structure of a multi-directional pin automatic power distribution device. Figure 2 ;

[0025] Figure 3 This is a schematic diagram of the structure of a multi-directional pin automatic power distribution device. Figure 3 ;

[0026] Figure 4 This is a schematic diagram of the structure of a multi-directional pin automatic power distribution device. Figure 4 ;

[0027] Figure 5 It is a structural diagram of the power distribution mechanism;

[0028] Figure markings: power distribution mechanism 1, power distribution spacing adjustment base plate 11, spacing adjustment slot 111, power distribution pin 12, power distribution cylinder 13, pin mounting plate 14, multi-directional adjustment component 2, power distribution adjustment seat 21, rotation hole 211, angle adjustment slot 212, rotation shaft 213, front and rear position adjustment plate 22, front and rear slide rails 221, front and rear sliders 222, guide shaft 223, height positioning member 23, horizontal member 231, linear bearing 232, tooling base 3, tooling plate 31, transverse cylinder 4, product positioning structure 5, block 6, height adjustment seat 61, height adjustment guide rail 62. [Specific implementation method]

[0029] The following is an explanation and description of the technical solutions of the embodiments of the present invention in conjunction with the drawings of the embodiments of the present invention, but the following embodiments are only preferred embodiments of the present invention and are not exhaustive. Based on the embodiments in the embodiments, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention.

[0030] Those skilled in the art will appreciate that, unless there is any conflict, the features in the following embodiments and implementations may be combined with each other.

[0031] The terms used in this utility model are for the purpose of describing specific embodiments only and are not intended to limit the utility model. For example, the terms "upper," "lower," "front," and "rear" used below to indicate positions or locations are based on the positions or locations shown in the accompanying drawings and are used only to facilitate the description of the utility model and simplify the description. They do not indicate or imply that the device or element referred to must have a specific orientation or be constructed or operated in a specific orientation. Therefore, they should not be understood as limiting the utility model.

[0032] In the present invention, the terms "install", "connect", "insert", "move", etc. should be understood in a broad sense. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0034] Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features.

[0035] In order to adapt to the power distribution module requirements of most brake calipers during EOL performance testing, refer to Figures 1 to 5 As shown, this embodiment provides a multi-directional pin automatic power distribution device, including:

[0036] A tooling base 3, on which a tooling plate 31 for mounting the power distribution mechanism 1 is provided. The tooling plate 31 is vertically arranged, and a product positioning structure 5 for positioning the product is provided on the front side of the tooling base 3;

[0037] The power distribution mechanism 1 includes a power distribution spacing adjustment base plate 11, two power distribution cylinders 13 mounted on the power distribution spacing adjustment base plate 11 and arranged side by side, and a pin mounting plate 14 with power distribution pins 12 mounted thereon. The power distribution cylinders 13 drive the pin mounting plate 14 and the power distribution pins 12 thereon to move and insert the power distribution pins 12 into the pin connector of the product to distribute power to the product.

[0038] A distribution spacing adjustment structure is provided between the distribution spacing adjustment base plate 11 and the distribution cylinder 13, which is used to adjust the spacing between the two distribution cylinders, thereby realizing the adjustment of the distribution cylinder of the distribution mechanism in the horizontal direction of the X axis to adapt to products of different specifications;

[0039] The multi-directional adjustment assembly 2, connected to the power distribution mechanism 1 and the tooling plate 31, is used to adjust the power distribution mechanism's position in at least two directions: fore-aft, horizontal angle, and height. This allows the power distribution module to be adapted to most brake caliper power heads during end-of-life performance testing.

[0040] The product in this embodiment is set as a power head of a brake caliper. The power distribution device is designed to adapt to the power distribution module requirements of most brake caliper power heads during EOL performance testing.

[0041] Specifically, the power distribution spacing adjustment structure includes a spacing adjustment slot 111 extending horizontally on the power distribution spacing adjustment base plate 11, and a spacing locking member connecting the power distribution cylinder to the spacing adjustment slot. The spacing between the two power distribution cylinders can be adjusted by adjusting the spacing locking member's position in the spacing adjustment slot. For example, the spacing locking member can be a locking bolt. The power distribution cylinder has a T-slot corresponding to the spacing adjustment slot 111, and the T-slot and spacing adjustment slot 111 are connected to the locking bolt.

[0042] Specifically, the multi-directional adjustment assembly 2 includes a front-to-back position adjustment plate 22 for adjusting the front-to-back position, and a power distribution adjustment base 21 connected to the power distribution spacing adjustment base 22. The front-to-back position adjustment plate 22 allows for adjustment of the power distribution mechanism's position along the horizontal front-to-back Y-axis. An angle adjustment structure is provided between the front-to-back position adjustment plate 22 and the power distribution adjustment base 21, allowing for adjustment of the power distribution mechanism's displacement along the horizontal rotational circumferential B-axis.

[0043] Furthermore, the multi-directional adjustment component includes a height positioning member 23, and the height positioning member 23 is connected to a height adjustment structure, and the height of the power distribution mechanism, that is, the Z-axis direction, is adjusted by the height adjustment structure.

[0044] Therefore, the multi-directional adjustment component can realize the adjustment of the automatic power distribution mechanism in the front-to-back direction Y-axis, the vertical direction Z-axis, and the horizontal rotation circumferential direction B-axis. Combined with the adjustment of the horizontal X-axis of the distribution cylinder, it can realize displacement adjustment in four axes, thereby realizing the power distribution module requirements of the power head adapted to most brake calipers during EOL performance testing.

[0045] Here, the angle adjustment base is designed as a horizontal flat plate. The angle adjustment base 21 is provided with a rotation hole 211. The rotation hole 211 is connected to the front and rear position adjustment plate 22 by a rotation axis 213. The angle adjustment base 21 is provided with an arc-shaped angle adjustment slot 212 extending radially outward from the rotation axis. An angle locking member is connected between the angle adjustment slot 212 and the front and rear position adjustment plate 22. The angle locking member can be a locking screw, for example. The power distribution adjustment base 21 can be rotated relative to the front and rear position adjustment plate 22 about the rotation axis. After the angle is adjusted to the desired angle, the locking screw is used to lock the two together.

[0046] To achieve front-to-back position adjustment, the front-to-back position adjustment plate 22 is connected to front-to-back slide rails 221, which are slidably connected to front-to-back sliders 222. Front-to-back locking members are connected between the front-to-back sliders 222 and the front-to-back slide rails 221. The front-to-back locking members can also be locking screws. After the front-to-back sliders 222 are adjusted to the set position along the front-to-back slide rails 221, the front-to-back sliders 222 are locked to the front-to-back slide rails 221 using the locking screws.

[0047] Similarly, a similar structure can be used for the height adjustment structure. Specifically, the height adjustment structure includes a linear bearing 232 and a guide shaft 223 connected to the linear bearing. The height positioning member 23 is vertically arranged and connected to a horizontal member 231. The horizontal member 231 is fixed to the tooling plate 31. The upper end of the guide shaft 223 is connected to the front and rear sliders. The linear bearing 232 is mounted on the horizontal member. The guide shaft 223 is height-adjusted along the linear bearing. The height positioning member is connected to a height locking member. For example, the height locking member is a locking screw. The guide shaft 223 can be adjusted in height relative to the height positioning member 23. After the height is adjusted to the desired level, the locking screw is used to lock the front and rear sliders to the height positioning member.

[0048] Furthermore, the tooling plate 31 is equipped with a plug 6 with a built-in pressure sensor for real-time monitoring of the product's clamping force. The plug is mounted on a height adjustment seat 61, which adjusts the height of the plug by adjusting its position. The specific adjustment structure can be a height slider that slides with a height adjustment guide rail 62 and is locked with a locking screw.

[0049] Furthermore, the tooling base 3 is connected to a transverse cylinder 4, which moves the tooling base 3 and the power distribution device thereon to a working position by transverse movement, and a transverse guide mechanism is provided between the transverse cylinder 4 and the tooling base 3. Transverse movement here refers to the front-to-back direction.

[0050] The above description is merely a specific embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. Those skilled in the art will understand that the utility model includes, but is not limited to, the contents described in the drawings and the above specific embodiments. Any modifications that do not deviate from the functional and structural principles of the utility model are intended to be included within the scope of the claims.

Claims

1. A multi-directional pin automatic power distribution device, characterized in that: include: A tooling base, on which a tooling plate for installing a power distribution mechanism is provided; The power distribution mechanism includes a power distribution spacing adjustment base plate, two power distribution cylinders mounted on the power distribution spacing adjustment base plate and arranged side by side on the left and right sides, and a pin mounting plate on which power distribution pins are mounted. The power distribution cylinders drive the power distribution pins to move and insert the power distribution pins into the pin connectors of the product to distribute power to the product. A power distribution spacing adjustment structure is provided between the power distribution spacing adjustment base plate and the power distribution cylinders for adjusting the spacing between the two power distribution cylinders. A multi-directional adjustment component is connected to the power distribution mechanism and the tooling plate, and is used to adjust the position of the power distribution mechanism in at least two directions.

2. The multi-directional pin automatic power distribution device according to claim 1, characterized in that: The distribution spacing adjustment structure includes a spacing adjustment slot provided on the distribution spacing adjustment base plate and extending in the left and right directions, and a spacing locking piece connecting the distribution cylinder and the spacing adjustment slot. The spacing between the two distribution cylinders is adjusted by adjusting the left and right positions of the spacing locking piece in the spacing adjustment slot.

3. The multi-directional pin automatic power distribution device according to claim 1, characterized in that: The multi-directional adjustment component includes a front and rear position adjustment plate for adjusting the front and rear positions and a distribution adjustment seat connected to the distribution spacing adjustment base plate. An angle adjustment structure is provided between the front and rear position adjustment plate and the distribution adjustment seat.

4. The multi-directional pin automatic power distribution device according to claim 3, characterized in that: The angle adjustment structure includes a rotating shaft connected to the power distribution adjustment seat, and the power distribution adjustment seat is provided with an arc-shaped angle adjustment groove radially outside the rotating shaft. An angle locking piece is connected between the angle adjustment groove and the front and rear position adjustment plates.

5. The multi-directional pin automatic power distribution device according to claim 3, characterized in that: The front and rear position adjustment plates are connected to front and rear slide rails, the front and rear slide rails are slidably connected to the front and rear sliders, and front and rear locking members are connected between the front and rear sliders and the front and rear slide rails.

6. The multi-directional pin automatic power distribution device according to claim 3, characterized in that: The multi-directional adjustment component includes a height positioning member, and the height positioning member is connected to a height adjustment structure, and the height of the power distribution mechanism is adjusted by the height adjustment structure.

7. The multi-directional pin automatic power distribution device according to claim 6, characterized in that: The height adjustment structure includes a linear bearing and a guide shaft connected to the linear bearing. The height positioning member is vertically arranged and connected to a horizontal member. The linear bearing is installed on the horizontal member. The guide shaft is height-adjusted along the linear bearing. The height positioning member is connected to a height locking member.

8. The multi-directional pin automatic power distribution device according to claim 1, characterized in that: A pressure sensor block is provided on the tooling plate for real-time monitoring of the clamping force of the product.

9. The multi-directional pin automatic power distribution device according to claim 8, characterized in that: The plug is mounted on a height adjustment seat, and the height adjustment seat adjusts the height of the plug by changing its height position.

10. The multi-directional pin automatic power distribution device according to claim 1, characterized in that: The tooling base is connected to a transverse cylinder, which drives the tooling base to move transversely.

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