Light assembly wall photovoltaic power generation device

The combined structure of lightweight long photovoltaic modules, support bars, module support seats and vertical rails solves the problems of inconvenient installation of photovoltaic modules on the wall and low power generation efficiency, achieving efficient power generation and beautiful installation effects.

CN223348591UActive Publication Date: 2025-09-16JIANGSU QIJING OPTOELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202422414544.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-09-16
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

In the prior art, photovoltaic modules are installed vertically on the walls of buildings, resulting in a large deviation angle between sunlight and the light-receiving surface, low power generation efficiency, inconvenience in installation, and poor aesthetics.

Method used

Lightweight long strip photovoltaic modules are used. Through the combined structure of support bars, module support base and vertical rails, the photovoltaic modules can be installed on the wall at a certain inclination angle. The support bars provide rigid support, and the module support base is connected to the vertical rails for convenient installation.

Benefits of technology

It improves the power generation efficiency of photovoltaic modules, reduces the distance that the modules extend from the wall, simplifies the installation process, reduces labor intensity, and does not affect the appearance of the building.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a light component wall photovoltaic power generation device, which comprises a plurality of photovoltaic components, the photovoltaic components are strip-shaped light components, supporting strips are adhered to the back surfaces of the light components, two ends of each supporting strip respectively extend out of corresponding ends of the corresponding photovoltaic component, component supporting seats are respectively arranged at two ends of each photovoltaic component, and the component supporting seats are connected with the light components. The two ends of a supporting strip on each photovoltaic module are clamped and inserted into the corresponding module supporting bases respectively, an included angle alpha is formed between the light receiving face of each photovoltaic module and the horizontal plane, the module supporting bases are connected to the corresponding vertical rails in an inserted mode, and the photovoltaic modules are arranged on the vertical rails at intervals through the corresponding module supporting bases in the vertical direction. By adopting the light component wall photovoltaic power generation device provided by the utility model, the photovoltaic component can be arranged on the wall surface at a certain inclination angle so as to improve the power generation efficiency, the quantity of the component extending out of the wall surface is small, and the installation is convenient.
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Description

Technical Field

[0001] The utility model relates to a photovoltaic power generation device, in particular to a photovoltaic power generation device installed on a wall or a facade. Background Art

[0002] Photovoltaic power generation systems convert sunlight energy into electricity through photovoltaic modules. To achieve ideal power generation efficiency, the light-receiving surface of the photovoltaic module must be tilted at a certain angle to the horizontal, so that the light-receiving surface of the photovoltaic module is as perpendicular to the sunlight as possible. Building roofs are the most common locations for distributed photovoltaic power generation systems. With the development of the photovoltaic industry, the number of rooftops suitable for photovoltaic power generation systems has gradually decreased. Numerous building walls facing the sun, especially factory walls, have come into view. However, on building walls, photovoltaic modules installed at an angle will protrude too far from the wall. This not only affects the aesthetics but also brings installation difficulties, heavy wall loads, and many other problems. Therefore, it is difficult to achieve an ideal installation angle for photovoltaic modules. Most photovoltaic modules are installed vertically, close to the wall. This creates a large angle between the sunlight and the light-receiving surface of the photovoltaic module, resulting in low power generation efficiency. Utility Model Content

[0003] In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a lightweight component wall photovoltaic power generation device, which can enable the photovoltaic components to be installed on the wall at a certain angle to improve the power generation efficiency, and the components protrude from the wall a small amount and are easy to install.

[0004] In order to solve the above technical problems, the utility model provides a lightweight component wall photovoltaic power generation device, including several photovoltaic components, wherein the photovoltaic components are long and lightweight components, and a support strip is adhered to the back of the lightweight component, and the two ends of the support strip extend out of the corresponding ends of the photovoltaic component respectively. Component support seats are provided at both ends of each photovoltaic component, and the two ends of the support strip on the photovoltaic component are respectively inserted into the corresponding component support seats. An angle α is provided between the light-receiving surface of the photovoltaic component and the horizontal plane. The component support seat is inserted into the corresponding vertical rail, and several photovoltaic components are arranged at intervals on the vertical rail along the up and down directions through the corresponding component support seats.

[0005] After adopting the above technical solution, the photovoltaic module has a lighter weight and is in the shape of an elongated strip. After being installed on the wall at a certain inclination angle α, the distance extending from the wall can be shorter. After being installed in intervals in the vertical direction, it will not cause a major change to the appearance of the wall and the building, and it is also more beautiful. The lighter photovoltaic module also reduces the labor intensity of the installation process. At the same time, since the photovoltaic module is installed on the wall at a certain inclination angle, it can achieve the optimal inclination angle of the installation site, maximize the comprehensive power generation, and greatly improve the power generation efficiency of the photovoltaic module. The lightweight module is supported by the support bar to ensure the rigidity of the photovoltaic module. During the installation process, after the vertical rails are installed on the wall, the photovoltaic module between the two vertical rails is inserted into the corresponding module support seat through the two ends of the support bar, and the two module support seats are then connected to the corresponding vertical rails. The installation process is convenient and quick.

[0006] In a preferred embodiment of the present invention, the aspect ratio a:b of the elongated lightweight module is 4:1 to 15:1. This embodiment allows for the arrangement of cells in one to two rows across the width of the lightweight module, compared to six rows across the width of conventional modules, ensuring a shorter extension from the wall.

[0007] In another preferred embodiment of the present invention, the lightweight module is a photovoltaic power generation module comprising a flexible panel, an upper EVA layer, crystalline silicon cells, a lower EVA layer, and a backsheet laminated and encapsulated. This embodiment eliminates the glass panel and frame found in conventional modules, resulting in an extremely light weight, minimal building load, and easy installation.

[0008] In another preferred embodiment of the present invention, the angle α between the light-receiving surface of the photovoltaic module and the horizontal plane is 40° to 70°. With this embodiment, the light-receiving surface of the photovoltaic module can have an ideal installation inclination angle. Selecting an appropriate inclination angle based on the installation site allows the light-receiving surface of the photovoltaic module to achieve optimal overall power generation efficiency throughout the year and throughout the day as the sun's position changes from morning to night.

[0009] In a further preferred embodiment of the present invention, two support strips are bonded to the back of the lightweight component, and the two support strips are spaced apart along the width direction of the lightweight component. With this embodiment, the lightweight component can be supported reliably and stably, ensuring its rigidity.

[0010] In another preferred embodiment of the present invention, the support bar is an aluminum alloy profile member with a square or rectangular tubular cross section. In this embodiment, the support bar with a square or rectangular tubular cross section has high bending resistance, and the aluminum alloy support bar is lightweight and relatively strong.

[0011] In another preferred embodiment of the present invention, the side of the module support base is triangular, and is provided with support bar clip grooves corresponding to the cross-sectional shape and size of the support bar. The number of support bar clip grooves is the same as the number of support bars on the photovoltaic module, and the ends of the support bars on the photovoltaic module are respectively inserted into the corresponding support bar clip grooves on the module support base. With this embodiment, the connection between the photovoltaic module and the module support base is convenient, and when the module support bases at both ends are stably installed, the photovoltaic module can be installed reliably.

[0012] In a further preferred embodiment of the present invention, the vertical rail comprises a mounting base, a front wall parallel to the mounting base, and side walls located to the left and right of the front wall. The front wall is provided with a plurality of T-shaped card slots spaced along its length, with the width of the upper portion of the T-shaped card slots corresponding to the spacing between the left and right side walls. In this embodiment, the vertical rail is hollow, and the T-shaped card slots facilitate the installation and connection of the component support base.

[0013] In another further preferred embodiment of the present invention, a card block is provided on the component support seat, the card block protruding from the mounting surface of the component support seat that contacts the vertical rail, the card block is connected to the mounting surface via a connecting portion, the width and height of the card block correspond to the width and height of the upper portion of the T-shaped card socket, the width of the connecting portion corresponds to the width of the lower portion of the T-shaped card socket, and the thickness of the connecting portion corresponds to the thickness of the front wall of the vertical rail. With this embodiment, the card block can pass through the upper portion of the T-shaped card socket on the vertical rail and enter the inner cavity of the vertical rail, and then the connecting portion of the component support seat is inserted into the lower portion of the T-shaped card socket. In this way, the component support seat is inserted into the lower portion of the T-shaped card socket on the vertical rail through the card block and the connecting portion and relies on its own weight. It is effectively limited in the upper and lower, left and right, and front and back directions. The component support seat can be connected to the vertical rail conveniently, quickly, and stably, and is very easy to install.

[0014] In a further preferred embodiment of the present invention, a plurality of vertical rails are arranged in a horizontal direction, and a plurality of photovoltaic modules are spaced vertically between adjacent vertical rails via corresponding module supports. With this embodiment, the photovoltaic modules can be arranged in an array vertically and horizontally across the entire building wall, fully utilizing the building's sunlight resources and meeting the installation requirements of a photovoltaic power generation device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The lightweight component wall photovoltaic power generation device of the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0016] Figure 1 This is a structural diagram of a specific embodiment of the lightweight component wall photovoltaic power generation device of the utility model;

[0017] Figure 2 yes Figure 1 a right side view of the structure shown;

[0018] Figure 3 yes Figure 1 Schematic diagram of the structure of photovoltaic modules and support bars in the structure shown;

[0019] Figure 4 yes Figure 1 A schematic structural diagram of the vertical rails in the structure shown;

[0020] Figure 5 yes Figure 1 A schematic structural diagram of the component support seat in the structure shown;

[0021] In the figure: 1-photovoltaic module, 2-module support seat, 21-card insertion block, 22-connecting part, 23-support bar card slot, 3-vertical rail, 31-installation base, 32-side wall, 33-front wall, 34-T-type card socket, 4-support bar. DETAILED DESCRIPTION

[0022] exist Figure 1 and Figure 2 In the lightweight component wall photovoltaic power generation device shown, several photovoltaic components 1 are supported on corresponding vertical rails 3 through component support seats 2 at both ends. Several vertical rails 3 are arranged in the left-right direction. There are three vertical rails 3 shown in the figure. Photovoltaic components 1 are arranged at intervals along the up and down directions between two adjacent vertical rails 3 through corresponding component support seats 2. Each photovoltaic component 1 is arranged into several rows and columns on several vertical rails 3 to form a component array. An angle α is provided between the light-receiving surface of the photovoltaic component 1 and the horizontal plane. The angle α is usually between 40° and 70°. The angle value is preferably determined according to the latitude of the installation site of the photovoltaic power generation device.

[0023] The photovoltaic module 1 is in the shape of a long strip, see Figure 3 , its aspect ratio a:b is 4:1 to 15:1, the photovoltaic module 1 adopts a lightweight component, which is a photovoltaic power generation component including a flexible panel of a polymer material with good light transmittance, an upper layer of EVA, a crystalline silicon cell, a lower layer of EVA and a backplane laminate package. According to the determined aspect ratio of the photovoltaic module, the crystalline silicon cells are preferably arranged in one or two rows using standard cells, or in one or two rows using half-cell standard cells, and of course can also be arranged in three or four rows.

[0024] like Figure 3As shown, the long strip of lightweight component obtains corresponding rigidity by the support bar 4 bonded on the back to ensure the stability of installation and use. Preferably, two support bars 4 are bonded on the back of the lightweight component, and the support bar 4 is an aluminum alloy profile component with a square-shaped or rectangular tube-shaped cross-section; the two support bars 4 are spaced apart along the width direction of the lightweight component, and the two ends of the support bar 4 extend out of the corresponding ends of the photovoltaic component 1 respectively; the extended support bar 4 is inserted into the support bar clamping groove 23 on the side of the corresponding component support seat 2, see Figure 5 The side of the component support seat 2 is triangular, and its hypotenuse is parallel to the light-receiving surface of the photovoltaic component 1. A support bar clip groove 23 corresponding to the cross-sectional shape and size of the support bar 4 is provided on the side of the component support seat 2. The number of the support bar clip grooves 23 is the same as the number of the support bars 4 on the photovoltaic component 1. The component support seats 2 at both ends clamp and support the photovoltaic component 1 through the support bar clip grooves 4 thereon, thereby ensuring a reliable connection between the photovoltaic component 1 and the component support seat 2.

[0025] The component support seat 2 is plugged into the corresponding vertical rail 3, see Figure 4 The vertical rail 3 includes a mounting base 31, a front wall 33 parallel to the mounting base 31, and side walls 32 on the left and right sides of the front wall 33. The side walls 32 are bent at the root to form a mounting edge. The bottom surface of the mounting edge is the mounting base 31. A plurality of T-shaped card holes 34 are arranged at intervals along the length direction on the front wall 33. The width of the upper part of the T-shaped card hole 34 corresponds to the inner side spacing of the left and right side walls 32. Figure 5 As shown, a card block 21 is provided on the component support seat 2, and the card block 21 protrudes from the installation surface of the component support seat 2 that contacts the vertical rail 4 (that is, the back of the component support seat 2). The card block 21 is connected to the installation surface through the connecting portion 22. The width and height of the card block 21 correspond to the width and height of the upper part of the T-shaped card socket 34, the width of the connecting portion 22 corresponds to the width of the lower part of the T-shaped card socket 34, and the thickness of the connecting portion 22 corresponds to the thickness of the front wall 33 of the vertical rail 3. Two card blocks 21 are provided on each component support seat 2, and the T-shaped card sockets 34 on the vertical rail 3 correspond to one component support seat 2 in pairs.

[0026] When installing the photovoltaic power generation device, the vertical rail 3 is installed on the wall of the building through the installation flange thereon, the photovoltaic component 1 is connected to the component support seat 2 at both ends, and then the card block 21 on the component support seat 2 is passed through the upper part of the T-shaped card socket 34 and pressed down, so that the connecting part 22 on the component support seat 2 is inserted into the lower part of the T-shaped card socket 34 by its own weight, and the left and right sides of the card block 21 are inserted between the inner sides of the two side walls 32 of the vertical rail 3, and the left and right front walls 33 of the lower part of the T-shaped card socket 34 on the vertical rail 3 are inserted between the card block 21 and the back side of the component support seat 2. The connection between the component support seat 2 and the vertical rail 3 is firm and reliable.

[0027] The above only lists some preferred embodiments of the present invention, but the present invention is not limited thereto and many improvements and modifications can be made. As long as the improvements and modifications are made based on the basic principles of the present invention, they should be considered to fall within the scope of protection of the present invention.

Claims

1. A lightweight component wall photovoltaic power generation device, comprising a plurality of photovoltaic components (1), characterized in that: The photovoltaic component (1) is a light-weight component in the form of a long strip. A support strip (4) is bonded to the back of the light-weight component. The two ends of the support strip (4) extend out from the corresponding ends of the photovoltaic component (1). A component support seat (2) is provided at both ends of each photovoltaic component (1). The two ends of the support strip (4) on the photovoltaic component (1) are respectively inserted into the corresponding component support seat (2). An angle α is provided between the light-receiving surface of the photovoltaic component (1) and the horizontal plane. The component support seat (2) is inserted into the corresponding vertical rail (3). A plurality of photovoltaic components (1) are arranged at intervals along the vertical direction on the vertical rail (3) through the corresponding component support seat (2).

2. The lightweight component wall photovoltaic power generation device according to claim 1, characterized in that: The aspect ratio a:b of the elongated lightweight component is 4:1 to 15:

1.

3. The lightweight component wall photovoltaic power generation device according to claim 1 or 2, characterized in that: The lightweight component is a photovoltaic power generation component that includes a flexible panel, an upper layer of EVA, a crystalline silicon cell, a lower layer of EVA and a backplane laminate package.

4. The lightweight component wall photovoltaic power generation device according to claim 1, characterized in that: The angle α between the light-receiving surface of the photovoltaic assembly (1) and the horizontal plane is 40° to 70°.

5. The lightweight component wall photovoltaic power generation device according to claim 1, characterized in that: Two support strips (4) are bonded to the back of the lightweight component, and the two support strips (4) are spaced apart along the width direction of the lightweight component.

6. The lightweight component wall photovoltaic power generation device according to claim 1 or 5, characterized in that: The support bar (4) is an aluminum alloy profile component with a square-shaped or rectangular tube-shaped cross section.

7. The lightweight component wall photovoltaic power generation device according to claim 1, characterized in that: The side surface of the component support seat (2) is triangular, and a support bar snap-in groove (23) corresponding to the cross-sectional shape and size of the support bar (4) is provided on the side surface of the component support seat (2). The number of the support bar snap-in grooves (23) is the same as the number of the support bars (4) on the photovoltaic component (1), and the two ends of the support bar (4) on the photovoltaic component (1) are respectively inserted into the corresponding support bar snap-in grooves (23) on the component support seat (2).

8. The lightweight component wall photovoltaic power generation device according to claim 1, characterized in that: The vertical rail (3) comprises a mounting base (31), a front wall (33) parallel to the mounting base (31), and side walls (32) located on the left and right sides of the front wall (33). A plurality of T-shaped card insertion holes (34) are arranged at intervals along the length direction on the front wall (33), and the width of the upper portion of the T-shaped card insertion hole (34) corresponds to the spacing between the left and right side walls (32).

9. The lightweight component wall photovoltaic power generation device according to claim 1 or 7, characterized in that: A card insert block (21) is provided on the component support seat (2). The card insert block (21) protrudes from a mounting surface on the component support seat (2) that contacts the vertical rail (3). The card insert block (21) is connected to the mounting surface via a connecting portion (22). The width and height of the card insert block (21) correspond to the width and height of the upper portion of the T-shaped card insertion hole (34), the width of the connecting portion (22) corresponds to the width of the lower portion of the T-shaped card insertion hole (34), and the thickness of the connecting portion (22) corresponds to the thickness of the front wall (33) of the vertical rail (3).

10. The lightweight component wall photovoltaic power generation device according to claim 1, characterized in that: Several vertical rails (3) are arranged in the left-right direction, and several photovoltaic modules (1) are arranged at intervals in the up-down direction between two adjacent vertical rails (3) through corresponding module support seats (2).