Dough anti-adhesion correcting device
The dough anti-sticking correction device, including a correction roller, a brush layer and an automatic flour adding device, solves the problem of dough sticking on the assembly line, realizes automatic anti-sticking and adaptive adjustment, and improves production efficiency.
Patent Information
- Application Number
- CN202422147862.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-02
AI Technical Summary
When processing dough on an assembly line, the dough easily sticks together due to inertia when it falls from the processing roller into the conveying channel. The existing technology relies on manual intervention and is difficult to effectively prevent this, resulting in inconvenience in subsequent processing.
A dough anti-sticking correction device was designed, which included a correction roller, a brush layer and an automatic flour adding device. The correction roller was located above the conveying channel to block sticky dough, the brush layer prevented dough from sticking, the automatic flour adding device continuously replenished flour, and the lifting device adjusted the height of the correction roller to adapt to different batches of dough.
Automatically prevent dough from sticking, reduce manual intervention, ensure smooth dough transfer, improve production efficiency, and adapt to dough needs of different heights.
Smart Images
Figure CN223349476U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of dough anti-adhesion correction, and in particular to a dough anti-adhesion correction device. Background Art
[0002] In the prior art, when dough is processed on an assembly line, the dough is cut into balls from a processing roller and carried to the next process along a conveying channel. When the cut balls of dough fall from the processing roller into the conveying channel, two or more balls of dough may stick together due to inertia. In order to solve this technical problem, a staff member is usually arranged in the prior art to watch over the conveying channel to prevent two or more balls of dough from sticking together. However, the flow rate of the assembly line is sometimes too fast, and the staff member may not notice the passing of sticky dough, which makes the subsequent processing of the dough more troublesome. Therefore, a dough anti-sticking correction device is needed. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this application is to provide a dough anti-adhesion correction device to solve the technical problem in the existing technology that when the dough falls from the processing roller into the conveying channel, two or more dough balls may stick together due to inertia.
[0004] The above-mentioned purpose of the present application is achieved through the following technical solutions: a dough anti-sticking correction device, comprising a processing roller and a transmission channel connected to the processing roller, a correction device is provided on one side of the transmission channel, the correction device comprises a support rod installed on the ground, a vertical plate fixedly arranged on the top end of the support rod, a fixed shaft fixedly arranged on the vertical plate, and a correction roller sleeved on the fixed shaft, the correction roller is located directly above the transmission channel to block the upper end of the dough falling into the transmission channel, a connecting hole with a diameter larger than the fixed shaft is provided on the correction roller, the fixed shaft passes through the correction roller through the connecting hole, and the rotating surface of the correction roller faces the transmission channel.
[0005] By adopting the above technical solution, when multiple doughs fall from the processing roller and stick together in the conveying channel, when passing through the correction roller, the upper end of the dough closer to the correction roller is blocked by the correction roller. After the dough stays for a short time, it is driven by the conveying channel to lift the correction roller and continue to move forward (because the center of the correction roller is provided with a connecting hole with a diameter larger than the fixed axis, the correction roller has space to move upward). At this time, the dough behind the dough that is stuck to it is also blocked by the correction roller and stays at the upper end for a short time. Because of the restriction of the correction roller, the dough in front is conveyed by the conveying channel to separate from it, thereby breaking the stuck dough. In this way, the dough that falls from the processing roller can be prevented from sticking together, and the staff does not need to manually separate the stuck dough, and the stuck dough can be continuously separated, which can effectively prevent the dough from sticking.
[0006] Furthermore, a bristle layer is fixedly provided on the outer side of the correction roller, and flour is attached to the surface of the bristle layer.
[0007] By adopting the above technical solution, although the setting of the correction roller can prevent multiple doughs from sticking together, part of the dough may stick to the correction roller when the correction roller contacts the dough, causing the dough to be stuck on the correction roller. The setting of the brush layer solves this technical problem. When the dough contacts the brush layer, the flour on the brush layer adheres to the dough to prevent the dough from sticking to the correction roller.
[0008] Furthermore, a vertical plate is fixedly provided on the side of the top end of the support rod away from the vertical plate, a connecting bracket is fixedly provided on the upper end of the vertical plate, and an automatic flour adding device located directly above the correction roller is fixedly provided on the connecting bracket.
[0009] By adopting the above technical solution, although the setting of the bristle layer can prevent the dough from sticking to the correction roller, the flour on the bristle layer will gradually decrease after multiple contacts with the dough, and finally the flour on the bristle layer will be completely taken away by the dough, resulting in the dough subsequently transmitted from the transmission channel may stick to the bristle layer. The setting of the automatic flour adding device solves this technical problem. The automatic flour adding device is located directly above the correction roller, and continuously drops flour onto the bristle layer so that the flour on the bristle layer can be replenished, so that the flour on the bristle layer is sufficient, so that the dough will not stick to the bristle layer.
[0010] Furthermore, the automatic flour adding device includes a feeding hopper fixedly connected to the connecting bracket and a feeding plate fixedly connected to the discharge port of the feeding hopper. The discharge port of the feeding hopper is located directly above the correction roller and there is a gap between the feeding plate and the correction roller. The feeding plate blocks the discharge port of the feeding hopper and has multiple leakage holes on its surface.
[0011] By adopting the above technical solution, flour is added into the feeding hopper, and the flour falls onto the brush bristle layer through the leakage holes on the feeding plate at the discharge port of the feeding hopper.
[0012] Furthermore, the support rod includes a storage rod, a threaded rod and a disc located at the top of the threaded rod. The storage rod is installed on the ground. The storage rod is hollow inside and has a through opening at the top. The threaded rod is inserted into the storage rod through the through opening. A lifting device threadedly connected to the threaded rod is provided inside the storage rod. The lifting device is used to control the lifting and lowering of the threaded rod. The disc is rotatably connected to the threaded rod.
[0013] By adopting the above technical solution, different batches of dough have different heights, which results in that when the correction roller is processing another batch of dough, if the height of the dough processed by the processing roller is too high, the dough will be stuck at the correction roller, affecting the normal operation of the transmission channel. The setting of the lifting device solves this technical problem. The height of the threaded rod is increased by the lifting device so that the height of the fixed shaft fixedly connected to the vertical plate changes with the height of the threaded rod. In this way, the height of the correction roller mounted on the fixed shaft is also increased, so that the correction roller can contact the upper end of the batch of dough, thereby improving the applicability and practicality of the correction roller.
[0014] Furthermore, the lifting device includes a gear plate arranged inside the storage rod and centrally connected to the threaded rod with a thread, and a worm gear arranged on one side of the gear plate and connected to the gear plate. The worm gear passes through the storage rod transversely and is rotatably connected to the storage rod. Fixed structures for fixing the gear plate are provided on the upper and lower surfaces of the gear plate, and a rotating handle is fixed at one end of the worm gear.
[0015] By adopting the above technical solution, the worm is rotated by turning the handle clockwise, and the rotating worm drives the gear plate to rotate. The rotating gear plate is connected to the threaded rod by a thread, and the gear plate is fixed by a fixed structure, so the rotating gear plate will engage the threaded rod to make it rise, thereby adjusting the height of the threaded rod.
[0016] Furthermore, the fixing structure includes an upper limit plate that fits the upper surface of the gear disc and a lower limit plate that fits the lower surface of the gear disc, and the upper limit plate and the lower limit plate are both fixedly connected to the storage rod.
[0017] By adopting the above technical solution, the gear disc is fixed by the upper limit plate and the lower limit plate.
[0018] Furthermore, one end of the fixed shaft passing through the correction roller is provided with a limiting rod to prevent the correction roller from separating from the fixed shaft.
[0019] In summary, the present application includes at least one of the following beneficial technical effects.
[0020] 1. Through the setting of the correction device, it is achieved that when multiple doughs fall from the processing roller and stick together in the conveying channel, when passing through the correction roller, the upper end of the dough closer to the correction roller is blocked by the correction roller. After the dough stays for a short time, it is driven by the conveying channel to lift the correction roller and continue to move forward (because the center of the correction roller is provided with a connecting hole with a diameter larger than the fixed axis, the correction roller has space to move upward). At this time, the dough behind the dough that is stuck to it is also blocked by the correction roller and stays at the upper end for a short time. Because of the restriction of the correction roller, the dough in front is conveyed by the conveying channel to separate from it, thereby breaking the stuck dough. In this way, the dough that falls from the processing roller can be prevented from sticking together, and the staff does not need to manually separate the stuck dough, and the stuck dough can be continuously separated, which can effectively prevent the dough from sticking.
[0021] 2. Through the setting of the bristle layer and the automatic flour adding device, when the dough contacts the bristle layer, the flour on the bristle layer adheres to the dough to prevent the dough from sticking to the correction roller, and the flour in the hopper continues to fall onto the bristle layer so that the flour on the bristle layer can be replenished, so that there is sufficient flour on the bristle layer, so that the dough will not stick to the bristle layer, and the 0.2-0.8 diameter leakage hole can make the flour in the hopper fall slowly onto the bristle layer, thereby preventing too much flour from being on the bristle layer.
[0022] 3. Through the setting of the lifting device and the fixed structure, the worm is rotated by turning the handle clockwise, and the rotating worm drives the gear disc to rotate. The rotating gear disc is threadedly connected to the threaded rod, and the gear disc is fixed by the upper limit plate and the lower limit plate gear disc, so the rotating gear disc will engage the threaded rod to make it rise, thereby adjusting the height of the threaded rod. The disc rises as the threaded rod rises (and because the disc is rotatably connected to the threaded rod, the disc will not rotate when the threaded rod rises), so that the height of the fixed shaft fixed to the vertical plate changes with the height of the threaded rod, so the height of the correction roller mounted on the fixed shaft is also increased, so that the correction roller can contact the upper end of the batch of dough, thereby improving the applicability and practicality of the correction roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is an overall structural diagram of the embodiment;
[0024] Figure 2 It is along Figure 1 Cross-sectional view along line AA;
[0025] Figure 3 It is another view of the overall structure of the embodiment.
[0026] Figure markings: 1. Processing roller; 2. Conveying channel; 3. Correction device; 30. Support rod; 330. Storage rod; 331. Threaded rod; 332. Disc; 31. Vertical plate; 32. Fixed shaft; 33. Correction roller; 330. Connecting hole; 331. Brushing layer; 4. Vertical plate; 40. Connecting bracket; 5. Automatic flour adding device; 50. Feeding hopper; 51. Feeding plate; 52. Leakage hole; 6. Lifting device; 60. Toothed disc; 61. Worm; 62. Turning handle; 7. Fixed structure; 70. Upper limit plate; 71. Lower limit plate; 8. Limit rod. DETAILED DESCRIPTION
[0027] The present application is further described in detail below with reference to the accompanying drawings.
[0028] Example, see Figure 1 The dough anti-adhesion correction device includes a processing roller 1 and a conveying channel 2 connected to the processing roller 1. A correction device 3 is provided on one side of the conveying channel 2. The correction device 3 includes a support rod 30 installed on the ground, a vertical plate 31 fixedly arranged at the top of the support rod 30, a fixed shaft 32 fixedly arranged on the vertical plate 31, and a correction roller 33 sleeved on the fixed shaft 32. The correction roller 33 is located directly above the conveying channel 2 and is used to block the upper end of the dough falling into the conveying channel 2. A connecting hole 330 with a diameter larger than the fixed shaft 32 is provided in the center of the correction roller 33. The fixed shaft 32 passes through the correction roller 33 through the connecting hole 330. The rotating surface of the correction roller 33 faces the conveying channel 2. When multiple doughs fall from the processing roller 1 into the conveying channel 2 and stick together, when passing through the correction roller 33, the dough closer to the correction roller 33 The upper end of the dough is blocked by the correction roller 33, and after the dough stays for a short time, it is driven by the conveying channel 2 to lift up the correction roller 33 and continue to move forward (because the center of the correction roller 33 is provided with a connecting hole 330 with a diameter larger than the fixed shaft 32, the correction roller 33 has space to move upward). At this time, the dough behind the dough and stuck to it is also blocked by the correction roller 33 and stays at the upper end for a short time. Because of the restriction of the correction roller 33, the dough in front is conveyed by the conveying channel 2 to separate from it, thereby breaking the stuck dough. This can prevent the dough that falls from the processing roller 1 from sticking together, and there is no need for staff to manually separate the stuck dough, and the stuck dough can be continuously separated, which can effectively prevent the dough from sticking. The fixed shaft 32 passes through one end of the correction roller 33 and is provided with a limiting rod 8 to prevent the correction roller 33 from separating from the fixed shaft 32.
[0029] Although the setting of the correction roller 33 can prevent multiple doughs from sticking together, a part of the dough may stick to the correction roller 33 when the correction roller 33 contacts the dough, causing the dough to be stuck on the correction roller 33. In order to solve this technical problem, in this embodiment, a brush layer 331 is fixedly provided on the outside of the correction roller 33, and flour is attached to the surface of the brush layer 331. When the dough contacts the brush layer 331, the flour on the brush layer 331 sticks to the dough, which can prevent the dough from sticking to the correction roller 33.
[0030] Although the setting of the bristle layer 331 can prevent the dough from sticking to the straightening roller 33, the flour on the bristle layer 331 will gradually decrease after multiple contacts with the dough, and finally the flour on the bristle layer 331 will be completely taken away by the dough, causing the dough subsequently conveyed by the conveying channel 2 to stick to the bristle layer 331. In order to solve this technical problem, refer to Figure 2 、 Figure 3 In this embodiment, a vertical plate 4 is fixed on the side of the top of the support rod 30 away from the vertical plate 31, and a connecting bracket 40 is fixed on the upper end of the vertical plate 4. An automatic flour adding device 5 is fixed on the connecting bracket 40 and is located directly above the correction roller 33. The automatic flour adding device 5 includes a feeding hopper 50 fixedly connected to the connecting bracket 40 and a feeding tray 51 fixedly connected to the discharge port of the feeding hopper 50. The discharge port of the feeding hopper 50 is located directly above the correction roller 33 and there is a gap between the feeding tray 51 and the correction roller 33. The feeding tray 51 blocks the discharge port of the feeding hopper 50 and has a plurality of leakage holes 52 on its surface. , the diameter of the leakage hole is 0.2mm-0.8mm. Flour is added to the feeding hopper 50, and the flour falls onto the bristle layer 331 through the leakage hole 52 on the feeding plate 51 at the discharge port of the feeding hopper 50. The flour in the feeding hopper 50 continues to fall onto the bristle layer 331, so that the flour on the bristle layer 331 can be replenished, so that the flour on the bristle layer 331 is sufficient, so that the dough will not stick to the bristle layer 331, and the leakage hole 52 with a diameter of 0.2mm-0.8mm can make the flour in the feeding hopper 50 slowly fall on the bristle layer 331, preventing too much flour on the bristle layer 331.
[0031] Different batches of dough have different heights. This results in the correction roller 33 being too high when the processing roller 1 processes another batch of dough. This will cause the dough to be stuck at the correction roller 33, affecting the normal operation of the conveying channel 2. In order to solve this technical problem, in this embodiment, the support rod 30 is configured to include a storage rod 330, a threaded rod 331 and a disc 332 located at the top of the threaded rod 331. The storage rod 330 is installed on the ground. The storage rod 330 is hollow inside and has a through opening at the top. The threaded rod 331 is inserted into the storage rod 330 through the through opening. The storage rod 330 is provided with a lifting device 6 threadedly connected to the threaded rod 331. The lifting device 6 is used to control the threaded rod 331 is lifted and lowered, the disc 332 is rotatably connected to the threaded rod 331, and the vertical plate 31 is fixedly set on the disc 332. The lifting device 6 includes a toothed disc 60 arranged inside the storage rod 330 and centrally threaded to the threaded rod 331, and a worm 61 arranged on one side of the toothed disc 60 and connected to the toothed disc 60. The worm 61 passes through the storage rod 330 horizontally and is rotatably connected to the storage rod 330. The upper and lower surfaces of the toothed disc 60 are provided with a fixing structure 7 for fixing the toothed disc 60. A rotating handle 62 is fixed to one end of the worm 61. The fixing structure 7 includes an upper limit plate 70 fitted on the upper surface of the toothed disc 60 and a lower limit plate 71 fitted on the lower surface of the toothed disc 60. The upper limit plate 70 and the lower limit plate 71 are both fixedly connected to the storage rod 330.
[0032] The worm 61 is rotated by turning the handle 62 clockwise, and the rotating worm 61 drives the toothed disc 60 to rotate. The rotating toothed disc 60 is threadedly connected to the threaded rod 331, and the toothed disc 60 is fixed by the upper limit plate 70 and the lower limit plate 71. Therefore, the rotating toothed disc 60 will engage with the threaded rod 331 to make it rise, thereby adjusting the height of the threaded rod 331. The disc 332 rises as the threaded rod 331 rises (and because the disc 332 is rotatably connected to the threaded rod 331, when the threaded rod 331 rises, the disc 332 will not rotate due to the rise of the threaded rod 331), so that the height of the fixed shaft 32 fixed to the vertical plate 31 changes with the height of the threaded rod 331. In this way, the height of the correction roller 33 mounted on the fixed shaft 32 is also increased, so that the correction roller 33 can contact the upper end of the batch of dough, thereby improving the applicability and practicality of the correction roller 33.
[0033] Specific implementation process: First, place a processed dough directly under the correction roller 33, then adjust the height of the correction roller 33 through the lifting device 6 so that the correction roller 33 just blocks the upper end of the dough, then add flour into the feeding hopper 50, and then the processing can be carried out normally.
[0034] The embodiments of this specific implementation method are all preferred embodiments of the present application and are not intended to limit the scope of protection of the application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A dough anti-adhesion correction device, comprising a processing roller (1) and a transmission channel (2) connected to the processing roller (1), characterized in that: A correction device (3) is provided on one side of the conveying channel (2), and the correction device (3) comprises a support rod (30) installed on the ground, a vertical plate (31) fixedly arranged at the top of the support rod (30), a fixed shaft (32) fixedly arranged on the vertical plate (31), and a correction roller (33) sleeved on the fixed shaft (32), wherein the correction roller (33) is located directly above the conveying channel (2) and is used to block the upper end of the dough falling into the conveying channel (2), a connection hole (330) having a diameter larger than the fixed shaft (32) is provided at the center of the correction roller (33), and the fixed shaft (32) passes through the correction roller (33) through the connection hole (330), and the rotating surface of the correction roller (33) faces the conveying channel (2).
2. The dough anti-adhesion correction device according to claim 1, characterized in that: A brush layer (331) is fixedly provided on the outer side of the correction roller (33), and flour is adhered to the surface of the brush layer (331).
3. The dough anti-adhesion correction device according to claim 1, characterized in that: A vertical plate (4) is fixedly provided on the side of the top end of the support rod (30) away from the vertical plate (31), a connecting bracket (40) is fixedly provided on the upper end of the vertical plate (4), and an automatic flour adding device (5) located directly above the correction roller (33) is fixedly provided on the connecting bracket (40).
4. The dough anti-adhesion correction device according to claim 3, characterized in that: The automatic flour adding device (5) comprises a feeding hopper (50) fixedly connected to a connecting bracket (40) and a feeding tray (51) fixedly connected to a discharge port of the feeding hopper (50). The discharge port of the feeding hopper (50) is located directly above the correction roller (33) and a gap is left between the feeding tray and the correction roller (33). The feeding tray (51) blocks the discharge port of the feeding hopper (50) and has a plurality of leakage holes (52) on its surface.
5. The dough anti-adhesion correction device according to claim 1, characterized in that: The support rod (30) comprises a receiving rod (330), a threaded rod (331) and a disc (332) located at the top of the threaded rod (331); the receiving rod (330) is installed on the ground; the receiving rod (330) is hollow inside and has a through hole at the top; the threaded rod (331) is plugged into the receiving rod (330) through the through hole; a lifting device (6) threadedly connected to the threaded rod (331) is provided inside the receiving rod (330); the lifting device (6) is used to control the lifting and lowering of the threaded rod (331); and the disc (332) is rotatably connected to the threaded rod (331).
6. The dough anti-adhesion correction device according to claim 5, characterized in that: The lifting device (6) comprises a toothed disc (60) arranged inside the storage rod (330) and centrally connected to the threaded rod (331) by a thread, and a worm (61) arranged on one side of the toothed disc (60) and connected to the toothed disc (60) by a gear. The worm (61) passes through the storage rod (330) transversely and is rotatably connected to the storage rod (330). The toothed disc (60) is provided with a fixing structure (7) on both upper and lower surfaces for fixing the toothed disc (60). A rotating handle (62) is fixedly provided at one end of the worm (61).
7. The dough anti-adhesion correction device according to claim 6, characterized in that: The fixing structure (7) comprises an upper limit plate (70) fitted to the upper surface of the toothed disc (60) and a lower limit plate (71) fitted to the lower surface of the toothed disc (60), and both the upper limit plate (70) and the lower limit plate (71) are fixedly connected to the storage rod (330).
8. The dough anti-adhesion correction device according to claim 1, characterized in that: One end of the fixed shaft (32) passing through the correction roller (33) is provided with a limiting rod (8) for preventing the correction roller (33) from being separated from the fixed shaft (32).