Vacuum vibration defoaming device
By designing a vacuum vibration defoaming device and using mechanical vibrators of disc plates and inclined plates, the paint is formed into a large-area thin layer and flows in a serpentine manner, which solves the problem of low paint defoaming efficiency in the existing technology and achieves efficient and sufficient defoaming effect.
Patent Information
- Application Number
- CN202422477875.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-14
AI Technical Summary
Existing vacuum degassing devices have low efficiency and insufficient degassing in the paint degassing process, which affects the performance and storage of the paint.
A vacuum vibration defoaming device was designed, consisting of a defoaming tank, a feeding zone, a defoaming zone, and a discharge zone. The defoaming zone is equipped with a disc plate and an inclined plate, combined with a mechanical vibrator, to form a large, thin layer of coating and create a serpentine flow, improving defoaming efficiency.
Through the vacuum vibration defoaming device, the paint forms a uniform large-area thin layer during defoaming, the bubble detachment rate is accelerated, the defoaming efficiency is high, the bubbles are fully removed, and the performance and storage stability of the paint are improved.
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Figure CN223351069U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of vacuum vibration defoaming, in particular to a vacuum vibration defoaming device. Background Art
[0002] The production process of paint requires a lot of stirring and mixing reactions. During the stirring process, a large number of bubbles will inevitably be mixed into the paint. Due to the high viscosity of the paint, the bubbles in it cannot be discharged naturally. The bubbles in the paint will cause the oxidation of the reactive substances in the paint, affecting the performance of the paint and being detrimental to the long-term storage of the paint. Therefore, after the paint is prepared, the paint is usually defoamed to remove the bubbles in the paint. The more common way to defoam paint is vacuum defoaming. However, the defoaming efficiency of the existing vacuum defoaming device is low and the defoaming is not sufficient. Utility Model Content
[0003] In order to solve the problems of low defoaming efficiency and insufficient defoaming in the above-mentioned prior art, the utility model proposes a vacuum vibration defoaming device, which can solve the above-mentioned problems.
[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is as follows: a vacuum vibration defoaming device, comprising a defoaming tank, the inner cavity of the defoaming tank is provided with a feeding area, a defoaming area and a discharging area, the feeding area, the defoaming area and the discharging area are arranged in sequence from top to bottom, the top of the feeding area is provided with an exhaust port, the exhaust port is connected to a vacuum pump, the feeding area is provided with a feeding pipe, the feeding pipe extends from the outside of the defoaming tank to the feeding area, the defoaming area comprises a disc plate and an inclined plate, a plurality of the inclined plates are provided from top to bottom, one end of the inclined plate is fixedly connected to the inner wall of the defoaming tank, the disc plate and the lower surface of the inclined plate The surfaces are fixed with a mechanical vibrator, and the disc plate includes a first disc plate and a second disc plate, and a rotating shaft baffle is respectively provided at the radial position of the first disc plate and the second disc plate, and the first disc plate and the second disc plate are respectively provided with a filter hole, and the first disc plate is located above the second disc plate, and a hollow bracket is provided between the first disc plate and the second disc plate, and a motor for driving the baffle rotating shaft is provided in the middle position of the hollow bracket, and a plurality of inclined plates are staggered below the second disc plate, and the other end of the inclined plate except the bottom layer is a free end and extends obliquely downward in the defoaming tank, and a discharge pipe is provided at the bottom of the discharge area to be connected with the discharge port.
[0005] Furthermore, the outlet of the feed pipe faces the first disc plate.
[0006] Furthermore, the rotating shaft baffle is connected to the motor via a rotating shaft.
[0007] Furthermore, the filter material holes of the first disc plate and the filter material holes of the second disc plate are provided with valve switches, wherein the filter material holes of the first disc plate and the filter material holes of the second disc plate are staggered in the vertical direction.
[0008] Furthermore, the distance from the position of the filter material hole to the center of the disc plate is the radius length.
[0009] Furthermore, the discharge port is connected to a discharge pipe, one end of the lowest inclined plate is fixedly connected to the inner wall of the defoaming tank, and the other end of the lowest inclined plate extends obliquely downward to the discharge port, and the discharge pipe is connected to a paint storage tank.
[0010] The beneficial effects of the vacuum vibration defoaming device of the utility model are as follows: filling and defoaming are carried out simultaneously, and the two disc plates cooperate with the mechanical vibrator to make the paint always flat during defoaming to form a large-area thin layer of flow, so that the paint everywhere can be defoamed evenly, and the large-area thin layer accelerates the rate of bubble detachment, thereby improving the defoaming effect. The inclined plate is arranged on the inner wall of the defoaming tank at an angle from top to bottom. After the paint enters the inclined plate, it forms a serpentine curved flow, which prolongs the defoaming time of the paint, so that the bubbles in the paint can be more fully detached, and the defoaming efficiency is high and the defoaming is sufficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a structural diagram of a vacuum vibration defoaming device of the utility model;
[0012] Figure 2 This is a structural diagram of a disc plate of a vacuum vibration defoaming device of the utility model.
[0013] Among them, 1-feeding area, 2-foam removal area, 3-discharging area, 4-exhaust port, 5-vacuum pump, 6-feeding pipe, 7-rotating shaft baffle, 9-mechanical vibrator, 10-inclined plate, 11-discharging pipe, 12-foam removal tank, 13-first disc plate, 14-second disc plate, 15-hollow bracket, 16-motor, 17-filter hole, 18-rotating shaft. DETAILED DESCRIPTION
[0014] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0015] like Figure 1-2As shown, the utility model is a vacuum vibration defoaming device, including a defoaming tank 12, the inner cavity of the defoaming tank 12 is provided with a feeding area 1, a defoaming area 2 and a discharging area 3, the feeding area 1, the defoaming area 2 and the discharging area 3 are arranged in sequence from top to bottom, the top of the feeding area 1 is provided with an exhaust port 4, the exhaust port 4 is connected to a vacuum pump 5, the feeding area 1 is provided with a feeding pipe 6, the feeding pipe 6 extends from the outside of the defoaming tank 12 to the feeding area 1, the defoaming area 2 includes a disc plate and an inclined plate 10, a plurality of the inclined plates 10 are provided from top to bottom, one end of the inclined plate 10 is fixedly connected to the inner wall of the defoaming tank 12, the lower surfaces of the disc plate and the inclined plate 10 are fixedly provided with a mechanical vibrator 9, The disc plate includes a first disc plate 13 and a second disc plate 14, and a rotating shaft baffle 7 is respectively provided at the radial position of the first disc plate 13 and the second disc plate 14. The first disc plate 13 and the second disc plate 14 are respectively provided with a filter hole 17. The first disc plate 13 is located above the second disc plate 14, and a hollow bracket 15 is provided between the first disc plate 13 and the second disc plate 14. A motor 16 for driving the baffle rotating shaft is provided in the middle position of the hollow bracket 15. A plurality of inclined plates 10 are staggered below the second disc plate 14. The other end of the inclined plate 10 except the bottom layer is a free end and extends obliquely downward in the defoaming tank 12. A discharge pipe 11 is provided at the bottom of the discharge area 3 to be connected to the discharge port.
[0016] Furthermore, the outlet of the feed pipe 6 faces the first disc plate 13 .
[0017] Furthermore, the shaft baffle 7 is connected to the motor via a shaft 18 .
[0018] Furthermore, the filter material holes 17 of the first disc plate 13 and the filter material holes 17 of the second disc plate 14 are provided with valve switches, wherein the filter material holes 17 of the first disc plate 13 and the filter material holes 17 of the second disc plate 14 are staggered in vertical arrangement.
[0019] Furthermore, the distance from the position of the filter hole 17 to the center of the disc is the radius length.
[0020] Furthermore, the discharge port is connected to a discharge pipe 11 , one end of the bottom inclined plate is fixedly connected to the inner wall of the defoaming tank 12 , and the discharge pipe 11 is connected to a paint storage tank.
[0021] When in use, the paint is injected from the feed pipe above the defoaming tank, and the paint to be defoamed is introduced into the feed area through the feed pipe. Each disc plate can be provided with multiple filter holes, and the ratio of the distance from the position of the filter hole to the center of the disc plate to the radius of the disc plate must meet the following requirements: The paint flows to the first and second disc plates. The two disc plates cooperate with a mechanical vibrator to form a large-area thin layer of flow during debubbling, so that the paint can be evenly debubbled everywhere. The large-area thin layer accelerates the rate of bubble detachment, thereby improving the debubbling effect. The debubbling process can be processed by setting a timer. When the timer reaches a preset time, the rotating shaft baffle can be started to automatically clean the paint remaining on the disc plate, allowing it to flow out through the filter holes of the disc plate. When the paint flows to the inclined plate arranged on the inner wall of the debubbling tank from top to bottom, the paint forms a serpentine curved flow after entering the inclined plate, which prolongs the debubbling time of the paint and allows the bubbles in the paint to be more fully detached. The debubbling efficiency is high and the debubbling is very sufficient. The detached bubbles are discharged from the exhaust port, and the degassed paint enters the discharge area and is discharged from the discharge port. The paint debubbling tank can effectively improve the efficiency of paint debubbling and shorten the production cycle. The gas generated by the broken bubbles is discharged from the exhaust port. The inside of the tank body can also be evacuated by a vacuum pump to discharge the gas in the tank body. The utility model has a simple structure and can perform filling and defoaming at the same time, thus solving the technical problem in the prior art that the product is left to stand in order to eliminate foam, which affects the filling and delivery speeds.
[0022] The beneficial effects of the vacuum vibration defoaming device of the utility model are as follows: filling and defoaming are carried out simultaneously, and the two disc plates cooperate with the mechanical vibrator to make the paint always flat during defoaming to form a large-area thin layer of flow, so that the paint everywhere can be defoamed evenly, and the large-area thin layer accelerates the rate of bubble detachment, thereby improving the defoaming effect. The inclined plate is arranged on the inner wall of the defoaming tank at an angle from top to bottom. After the paint enters the inclined plate, it forms a serpentine curved flow, which prolongs the defoaming time of the paint, so that the bubbles in the paint can be more fully detached, and the defoaming efficiency is high and the defoaming is sufficient.
[0023] The above describes the present invention and its implementation methods. This description is not restrictive. What is shown in the accompanying drawings is only one of the implementation methods of the present invention. The actual structure is not limited to this. In short, if ordinary technicians in this field are inspired by it, without departing from the inventive purpose of the present invention, they can design structural methods and embodiments similar to the technical solution without creative design, which should all fall within the scope of protection of the present invention.
Claims
1. A vacuum vibration defoaming device, characterized in that: The invention comprises a debubble tank (12), wherein the inner cavity of the debubble tank (12) is provided with a feeding area (1), a debubble area (2) and a discharging area (3), wherein the feeding area (1), the debubble area (2) and the discharging area (3) are arranged in sequence from top to bottom, an exhaust port (4) is provided at the top of the feeding area (1), and the exhaust port (4) is connected to a vacuum pump (5), and the feeding area (1) is provided with a feeding pipe (6), and the feeding pipe (6) extends from the outside of the debubble tank (12) to the feeding area (1), and the debubble area (2) comprises a disc plate and an inclined plate (10), wherein a plurality of the inclined plates (10) are provided from top to bottom, and one end of the inclined plate (10) is fixedly connected to the inner wall of the debubble tank (12), and a mechanical vibrator (9) is fixedly provided on the lower surface of the disc plate and the inclined plate (10), and the disc plate comprises a plurality of inclined plates (10), wherein the plurality of inclined plates (10) are ... the plurality of inclined plates (10) are fixedly connected to the inner wall of the debubble tank (12), and the plurality of inclined plates (10) are fixedly connected to the inner wall of the debubble tank (12), and the plurality of inclined plates (10) are fixedly connected to the inner wall of the debubble tank (12), and the plurality of inclined plates (10) are fixedly connected to the inner wall of the debubble tank (12), and the plurality of inclined plates (10) are fixedly A disc plate (13) and a second disc plate (14) are provided with rotating shaft baffles (7) at radial positions of the first disc plate (13) and the second disc plate (14), and the first disc plate (13) and the second disc plate (14) are respectively provided with filter holes (17). The first disc plate (13) is located above the second disc plate (14), and a hollow bracket (15) is provided between the first disc plate (13) and the second disc plate (14). A motor (16) for driving the baffle rotating shaft is provided at the middle position of the hollow bracket (15), and a plurality of inclined plates (10) are staggeredly distributed below the second disc plate (14), and the other ends of the inclined plates (10) except the bottom layer are free ends and extend obliquely downward into the defoaming tank (12). A discharge pipe (11) is provided at the bottom of the discharge area (3) and is connected to the discharge port.
2. The vacuum vibration defoaming device according to claim 1, characterized in that: The outlet of the feed pipe (6) faces the first disc plate (13).
3. The vacuum vibration defoaming device according to claim 2, characterized in that: The rotating shaft baffle (7) is connected to the motor via a rotating shaft (18).
4. The vacuum vibration defoaming device according to claim 3, characterized in that: The filter material hole (17) is provided with a valve switch, wherein the filter material hole (17) of the first disc plate (13) and the filter material hole (17) of the second disc plate (14) are arranged in an up-down staggered manner.
5. The vacuum vibration defoaming device according to claim 4, characterized in that: The distance from the position of the filter material hole (17) to the center of the disc plate is the radius length 6. The vacuum vibration defoaming device according to claim 5, characterized in that: The discharge port is connected to a discharge pipe (11), one end of the lowest inclined plate is fixedly connected to the inner wall of the defoaming tank (12), and the other end of the lowest inclined plate extends obliquely downward to the discharge port, and the discharge pipe (11) is connected to a paint storage tank.