Machine tool slag separation disc with cuttings sedimentation tank
By designing a slag separator with a sedimentation tank on the machine tool, the problem that the filter plate in the existing technology cannot effectively filter fine chips is solved, the efficient sedimentation and reuse of the cutting fluid are achieved, and the processing quality and equipment reliability are improved.
Patent Information
- Application Number
- CN202421933301.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The filter plates of existing machine tools have limited filtering capacity and cannot effectively filter fine chips, resulting in a large amount of chips in the cutting fluid, which can easily damage the water pump and affect the processing quality.
A slag separator with a chip sedimentation tank for machine tools is designed, which includes a chip receiving trough, a sedimentation tank and a water tank. The chips and cutting fluid are separated by a filter plate. After the fine chips are settled in the sedimentation tank, the clean cutting fluid overflows into the water tank.
It increases the service life of cutting fluid, reduces the frequency of water tank cleaning, reduces the failure rate of water pump, and improves the qualification rate of machined parts.
Smart Images
Figure CN223351233U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ball mills, in particular to a slag separation plate of a machine tool with a chip sedimentation tank. Background Art
[0002] In various types of machining, in order to prevent problems such as tool sticking caused by friction and heat between the tool and the workpiece, cutting fluid is often needed to cool the workpiece and tool and flush away the waste chips to ensure the quality of the finished product. After flushing the workpiece and tool, the cutting fluid is generally collected in the chip trough under the machine tool and filtered through the filter plate for reuse. However, the filtering capacity of the existing filter plate is limited, and some fine waste chips cannot be filtered, which can easily cause damage to the water pump and affect the workpiece surface. Therefore, a new type of slag separator is needed to solve this problem. Utility Model Content
[0003] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or will be understood by practicing the present invention. The purpose and other advantages of the present invention can be achieved and obtained through the structures specifically pointed out in the description and other drawings.
[0004] The purpose of the utility model is to overcome the above-mentioned shortcomings and provide a slag separator for a machine tool with a chip sedimentation tank.
[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is: a slag separator for a machine tool with a chip sedimentation tank, comprising a chip trough and a water tank, a sedimentation tank is arranged between the chip trough and the water tank, the chip trough covers the sedimentation tank, the chip trough has an opening connected to the sedimentation tank, a filter plate is arranged at the opening, a drain outlet is provided on the side wall of the sedimentation tank, the position of the drain outlet is away from the bottom of the sedimentation tank, and the water tank has a water inlet at a position aligned with the drain outlet.
[0006] By adopting the above technical solution, the chip trough receives the cutting fluid containing machining chips discharged from the machine tool, and discharges the cutting fluid into the sedimentation tank below through the mesh of the filter plate one, while the chips larger than the mesh of the filter plate one are retained in the chip trough. The cutting fluid containing fine chips is left to stand with the liquid in the sedimentation tank, so that the fine chips settle at the bottom of the sedimentation tank, and then the relatively clean cutting fluid smoothly overflows into the water tank. This increases the service life of the cutting fluid and reduces the cleaning cycle of the water tank. Normally, only the chip trough and the sedimentation tank need to be cleaned, which reduces the large cleaning workload. At the same time, the sedimentation tank is small in size and is also convenient for manual cleaning and maintenance. The cutting fluid that flows into the water tank after sedimentation contains very few chips, which greatly reduces the failure rate of the water pump. Clean cutting fluid can also reduce defects such as scratches and bumps on the surface of the processed parts, thereby improving the processing qualification rate of the parts.
[0007] Preferably, a second filter plate is provided in the sedimentation tank, the second filter plate being located in the middle of the sedimentation tank. The second filter plate divides the space of the sedimentation tank into a water receiving area and a drainage area. The drain port is located in the drainage area, and the opening is located above the water receiving area. The utility model utilizes the second filter plate to separate the sedimentation tank into a water receiving area and a drainage area. On the one hand, it can isolate floating chips that cannot be intercepted by the chip receiving trough, while allowing heavier and smaller chips to settle for the first time. On the other hand, the second filter plate also acts as a barrier, allowing the surging cutting fluid in the water inlet area to calm down after passing through the second filter plate, thereby facilitating the sedimentation of smaller chips in the drainage area.
[0008] Preferably, a partition is provided between the filter plate 2 and the side wall of the sedimentation tank with the drain port, and the partition is provided with a communication port. The utility model utilizes the partition and the communication port to further slow down the flow of cutting fluid to the drain port, thereby facilitating the sedimentation of chips.
[0009] Preferably, the communication port is provided at the bottom of the partition. The utility model can set the communication port at the bottom of the partition so that the cutting fluid will flow to the bottom of the sedimentation tank when flowing through the partition, thereby driving the fine chips to the bottom of the sedimentation tank, achieving the effect of accelerating sedimentation.
[0010] Preferably, a water guide plate is fixedly connected to the outside of the sedimentation tank, and the water guide plate is arranged around the edge of the water inlet.
[0011] The utility model utilizes the water guide plate to guide the cutting fluid discharged from the water outlet to the water receiving port.
[0012] Preferably, a plurality of limit plates are fixedly connected to the outside of the sedimentation tank, and the limit plates are respectively arranged on the back and both sides of the sedimentation tank. The utility model uses the limit plates to locate the position of the chip receiving groove. When the outer wall of the chip receiving groove is in contact with each limit plate, the filter plate 1 can be aligned with the water receiving area.
[0013] Preferably, the limit plates on both sides of the sedimentation tank are provided with inclined plates. The utility model utilizes the inclined plates to guide the chip chute when it is placed on the sedimentation tank, so that it can easily slide between the limit plates on both sides under the guidance of the inclined plates.
[0014] Preferably, a support plate is provided at the upper edge of the sedimentation tank. The utility model utilizes the support plate to better support the chip groove.
[0015] In summary, the beneficial effects of the present invention are:
[0016] 1. By setting up a sedimentation tank below the chip trough and setting a drain port at a high position to achieve overflow drainage, the fine chips that cannot be filtered by the filter plate can be settled in the sedimentation tank, making the cutting fluid entering the water tank cleaner, thereby reducing the cleaning cycle of the water tank, reducing the damage rate of the water pump, and reducing scratches, bumps and other defects on the surface of the processed parts.
[0017] 2. The second filter plate can be used to separate the sedimentation tank into a water inlet area and a drainage area. On the one hand, it can isolate floating chips that cannot be intercepted by the chip trough, while allowing heavier and smaller chips to settle first. On the other hand, the second filter plate also acts as a barrier, allowing the surging cutting fluid in the water inlet area to calm down after passing through the second filter plate, thereby facilitating the sedimentation of smaller chips in the drainage area.
[0018] It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
[0019] The details will become more apparent after the example is explained.
[0020] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, one or more preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.
[0022] In the drawings, like components are given like reference numerals, and the drawings are schematic and not necessarily drawn to scale.
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only one or several embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on such drawings without paying any creative work.
[0024] Figure 1 Schematic diagram of the overall structure;
[0025] Figure 2 Schematic diagram of the internal structure of the sedimentation tank;
[0026] Figure 3 Schematic diagram of the cross-section structure of the sedimentation tank.
[0027] Explanation of the main reference numerals: 1. Chip trough; 2. Water tank; 3. Sedimentation tank; 4. Filter plate 1; 5. Drain port; 6. Water receiving port; 7. Filter plate 2; 8. Water receiving area; 9. Drain area; 10. Partition; 11. Connecting port; 12. Water guide plate; 13. Limiting plate; 14. Inclined plate; 15. Support plate. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but are not intended to limit the present invention.
[0029] In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0030] In this utility model, unless otherwise expressly specified or limited, terms such as "installed," "connected," "connect," and "fixed" should be interpreted broadly. For example, they may refer to fixed connections, removable connections, or integration; they may refer to direct connections or indirect connections through an intermediate medium; they may refer to internal communication between two components or interaction between two components. However, the term "direct connection" indicates that the two connected entities are not connected through a transitional structure, but are connected solely through a connecting structure to form a single entity. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0031] In the present invention, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.
[0032] like Figure 1-3 As shown, a slag separator for a machine tool with a chip sedimentation tank comprises a chip trough 1 and a water tank 2, a sedimentation tank 3 is arranged between the chip trough 1 and the water tank 2, the chip trough 1 covers the sedimentation tank 3, the chip trough 1 has an opening connected to the sedimentation tank 3, a filter plate 4 is arranged at the opening, a drain outlet 5 is provided on the side wall of the sedimentation tank 3, the position of the drain outlet 5 is far away from the bottom of the sedimentation tank 3, and the water tank 2 has a water inlet 6 at a position aligned with the drain outlet 5.
[0033] By adopting the above technical solution, the chip trough 1 receives the cutting fluid containing machining chips discharged from the machine tool, and discharges the cutting fluid into the sedimentation tank 3 below through the mesh of the filter plate 4, while the chips larger than the mesh of the filter plate 4 are retained in the chip trough 1. The cutting fluid containing fine chips is left to stand with the liquid in the sedimentation tank 3, so that the fine chips are settled at the bottom of the sedimentation tank 3, and then the relatively clean cutting fluid is smoothly overflowed into the water tank 2. This increases the service life of the cutting fluid and reduces the cleaning cycle of the water tank 2. Usually, only the chip trough 1 and the sedimentation tank 3 need to be cleaned, which reduces the large cleaning workload. At the same time, the sedimentation tank 3 is small in size and is also convenient for manual cleaning and maintenance. The cutting fluid that flows into the water tank 2 after sedimentation contains very few chips, which greatly reduces the failure rate of the water pump. Clean cutting fluid can also reduce defects such as scratches and bumps on the surface of the processed parts, thereby improving the processing qualification rate of the parts.
[0034] A filter plate 2 7 is provided in the sedimentation tank 3. The filter plate 2 7 is located in the middle of the sedimentation tank 3 and separates the space of the sedimentation tank 3 into a water receiving area 8 and a drainage area 9. The drain port 5 is located in the drainage area 9, and the opening is above the water receiving area 8. The filter plate 2 7 can separate the sedimentation tank 3 into the water receiving area 8 and the drainage area 9. On the one hand, it can isolate the floating chips that cannot be intercepted by the chip receiving trough 1, and at the same time, it can allow the heavier and smaller chips to settle for the first time. On the other hand, the filter plate 2 7 also acts as a barrier, allowing the surging cutting fluid in the water inlet area to calm down after passing through the filter plate 2 7, thereby facilitating the sedimentation of smaller chips in the drainage area 9.
[0035] A partition 10 is provided between the filter plate 2 7 and the side wall of the sedimentation tank 3 with the drain port 5, and the partition 10 is provided with a communication port 11. The partition 10 and the communication port 11 can further slow down the speed of the cutting fluid flowing to the drain port 5, thereby facilitating the sedimentation of the chips.
[0036] The communication port 11 is provided at the bottom of the partition 10. By arranging the communication port 11 at the bottom of the partition 10, the cutting fluid can flow to the bottom of the sedimentation tank 3 when flowing through the partition 10, thereby driving the fine chips to the bottom of the sedimentation tank 3, achieving the effect of accelerating sedimentation.
[0037] A water guide plate 12 is fixedly connected to the outside of the sedimentation tank 3, and the water guide plate 12 is arranged around the edge of the water inlet 6. The water guide plate 12 can guide the cutting fluid discharged from the drain port 5 to the water inlet 6.
[0038] Several limiting plates 13 are fixedly connected to the outside of the sedimentation tank 3. The limiting plates 13 are respectively arranged on the back and both sides of the sedimentation tank 3. The limiting plates 13 can be used to position the position of the chip receiving trough 1. When the outer wall of the chip receiving trough 1 is in contact with each limiting plate 13, the filter plate 1 can be aligned with the water receiving area 8.
[0039] The limit plates 13 on both sides of the sedimentation tank 3 are provided with inclined plates 14. The inclined plates 14 can guide the chip chute 1 when the chip chute 1 is placed on the sedimentation tank 3, so that the chip chute 1 can be easily slid between the limit plates 13 on both sides under the guidance of the inclined plates 14.
[0040] A support plate 15 is provided on the upper edge of the sedimentation tank 3. The support plate 15 can better support the chip groove 1.
[0041] It should be noted that many specific details are set forth in the above description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.
Claims
1. A slag separator for a machine tool with a chip sedimentation tank, comprising a chip receiving trough (1) and a water tank (2), characterized in that: A sedimentation tank (3) is provided between the chip receiving trough (1) and the water tank (2), the chip receiving trough (1) covers the sedimentation tank (3), the chip receiving trough (1) has an opening communicating with the sedimentation tank (3), a filter plate (4) is provided at the opening, a drain outlet (5) is provided on the side wall of the sedimentation tank (3), the drain outlet (5) is located away from the bottom of the sedimentation tank (3), and the water tank (2) has a water receiving port (6) at a position aligned with the drain outlet (5).
2. The slag separator for machine tools with a chip sedimentation tank according to claim 1, characterized in that: A second filter plate (7) is provided in the sedimentation tank (3), and the second filter plate (7) is located in the middle of the sedimentation tank (3). The second filter plate (7) divides the space of the sedimentation tank (3) into a water receiving area (8) and a drainage area (9). The drainage port (5) is located in the drainage area (9), and the opening is located above the water receiving area (8).
3. The slag separator for machine tools with a chip sedimentation tank according to claim 2, characterized in that: A partition (10) is provided between the second filter plate (7) and the side wall of the sedimentation tank (3) with the drain port (5), and the partition (10) is provided with a communication port (11).
4. The slag separator for machine tools with a chip sedimentation tank according to claim 3, characterized in that: The communication port (11) is opened at the bottom of the partition (10).
5. The slag separator for machine tools with a chip sedimentation tank according to claim 1, characterized in that: A water guide plate (12) is fixedly connected to the outside of the sedimentation tank (3), and the water guide plate (12) is arranged around the edge of the water inlet (6).
6. The slag separator for machine tools with a chip sedimentation tank according to claim 1, characterized in that: A plurality of limiting plates (13) are fixedly connected to the outside of the sedimentation tank (3), and the plurality of limiting plates (13) are respectively arranged on the back and both sides of the sedimentation tank (3).
7. The slag separator for machine tools with a chip sedimentation tank according to claim 6, characterized in that: Inclined plates (14) are provided on the limiting plates (13) located on both sides of the sedimentation tank (3).
8. The slag separator for machine tools with a chip sedimentation tank according to claim 1, characterized in that: A support plate (15) is provided at the upper edge of the sedimentation tank (3).