Dust removal device and laser cutting system

By setting an intercepting cylinder at the connecting pipe of the cyclone separator and using a handle and threaded connection structure, the problem of blockage by blocky impurities is solved, and convenient cleaning and stable dust removal effects are achieved.

CN223351319UActive Publication Date: 2025-09-19湖北九赢新型材料有限公司
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Patent Information

Application Number
CN202422095160.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-09-19
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

In the prior art, larger and heavier block-shaped impurities are easily clogged at the bottom of the cyclone separator pipe, causing inconvenience in purification operations and difficulty in clearing.

Method used

An interception cylinder is set at the connecting pipe of the cyclone separator, and the smoke and dust are introduced into the interception cylinder through the air inlet. Large block impurities are intercepted in the interception cylinder. When cleaning, the interception cylinder can be directly pulled out. Combined with the handle and threaded connection structure, it is easy to disassemble and install.

Benefits of technology

It effectively avoids blockage by blocky impurities, simplifies the cleaning process, and improves the operational stability and efficiency of the dust removal device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a dust removal device and a laser cutting system. The dust removal device comprises a cyclone separator, the cyclone separator is provided with an air inlet pipe, an air outlet pipe and a slag outlet, the air outlet pipe is connected with an exhaust fan, the air inlet pipe is connected with a first connecting pipe, the first connecting pipe is further connected with a horizontally-arranged second connecting pipe, and the slag outlet is connected with a collecting box; the first connecting pipe comprises a transverse pipe section connected with the air inlet pipe and a vertical pipe section connected with the second connecting pipe, one end of the second connecting pipe is close to the vertical pipe section and is provided with an intercepting cylinder in a drawing mode, and the intercepting cylinder is provided with a plurality of intercepting holes communicating the interior of the intercepting cylinder with the vertical pipe section. An air inlet is further formed in the end, facing the interior of the second connecting pipe, of the intercepting barrel and located in the upper side of the end face of the intercepting barrel. According to the utility model, the problem in the prior art that blocky impurities with larger sizes and heavier sizes are possibly blocked at the bottom of a pipeline and are inconvenient to dredge is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of laser cutting auxiliary equipment, in particular to a dust removal device and a laser cutting system. Background Art

[0002] Laser cutting machines can be used to efficiently cut sheet metal, but they generate smoke and dust during operation, which needs to be processed before being discharged. In the prior art, smoke and dust are typically sent to a cyclone separator for purification. The cyclone separator is equipped with an air inlet duct, an air outlet duct, and a slag outlet. The smoke and dust enter through the air inlet duct and then rotate downward. Due to the greater centrifugal force, the particulate impurities in the smoke and dust are separated downward to the slag outlet, while the air flow enters the air outlet duct upward and is then discharged, achieving the purpose of separating impurities. Cyclone separators are generally relatively tall, with the air inlet duct set high. The smoke outlet of a typical laser cutting machine can be set at the bottom (in addition to smoke, the cut metal slag is also produced during the cutting process. Setting it at the bottom allows these metal slag to be extracted and processed together). Therefore, during actual operation, the smoke and dust impurities may contain large-sized impurities (larger and heavier metal slag). These large impurities are difficult to lift to the high-rise air inlet duct and therefore accumulate at the bottom of the duct, seriously causing blockage and making it inconvenient to clear, affecting the normal purification operation. Utility Model Content

[0003] In view of the deficiencies in the prior art, the present invention provides a dust removal device, which solves the problem in the prior art that larger and heavier block-shaped impurities may be blocked at the bottom of the pipe and are inconvenient to clear.

[0004] According to an embodiment of the present utility model, a dust removal device includes a cyclone separator, the cyclone separator is provided with an air inlet pipe, an air outlet pipe and a slag outlet, the air outlet pipe is connected to an exhaust fan, the air inlet pipe is connected to a first connecting pipe, the first connecting pipe is also connected to a horizontally arranged second connecting pipe, and the slag outlet is connected to a collecting box; the first connecting pipe includes a horizontal pipe section connected to the air inlet pipe and a vertical pipe section connected to the second connecting pipe, one end of the second connecting pipe is close to the vertical pipe section and an intercepting cylinder is pulled out and provided, and a plurality of intercepting holes are provided on the intercepting cylinder that are connected thereto with the vertical pipe section, and an air inlet is also provided on the end of the intercepting cylinder facing the second connecting pipe, and the air inlet is located on the upper side of the end face of the intercepting cylinder.

[0005] In the above embodiment, the second connecting pipe is located at a low place, and the end away from the first connecting pipe is the inlet of smoke and dust. When the exhaust fan is running, the smoke and dust are drawn into the second connecting pipe, and the smoke and dust enter the interception tube through the air inlet, and then pass through the interception hole and ascend into the cyclone separator. Larger and heavier block impurities are intercepted in the interception tube and will not ascend. When cleaning, the interception tube can be pulled out, which is convenient and quick, and solves the problem in the prior art that larger and heavier block impurities may be blocked at the bottom of the pipe and inconvenient to clear.

[0006] Furthermore, the end face of the intercepting tube away from the air inlet is closed and fixedly connected to the first handle, and the end of the intercepting tube away from the first handle is threadedly connected to the air inlet plate, and the air inlet is arranged on the air inlet plate.

[0007] Furthermore, a stopper located on the inner top surface of the second connecting pipe is fixedly connected to the inside of the second connecting pipe, and the air inlet plate abuts against the stopper and is staggered with the air inlet.

[0008] Furthermore, it also includes a sealing cover, which is fixedly connected to a threaded barrel, and the threaded barrel is threadedly connected to the second connecting pipe, and the intercepting barrel is tightly pressed between the threaded barrel and the baffle.

[0009] Furthermore, the sealing cover is fixedly connected to a second handle located outside the second connecting tube.

[0010] Furthermore, the collecting box is fixedly connected to and communicated with the slag outlet. A sliding opening is provided on one side of the collecting box. An inner box is pulled out at the sliding opening, and the inner box part is located in the collecting box and can be communicated with the slag outlet.

[0011] Furthermore, a third handle is fixedly connected to the end surface of the inner box located outside the collection box.

[0012] Furthermore, it also includes a support frame, which includes a pair of support plates and a fixing ring fixedly connected to the upper ends of the two support plates, and the fixing ring is fixedly surrounded outside the middle section of the cyclone separator.

[0013] Furthermore, a sliding frame is provided at the lower end of one of the support plates, the inner box and the sliding frame are slidably matched, and the third handle can be located in the sliding frame.

[0014] According to an embodiment, a laser cutting system is further provided, which includes the dust removal device mentioned above and also includes a smoke exhaust port, and one end of the second connecting pipe facing away from the first connecting pipe is connected to the smoke exhaust port.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] An interception cylinder is provided at the connection point of the first connecting pipe and the second connecting pipe to intercept larger and heavier block impurities. When cleaning, the interception cylinder can be pulled out, which is convenient and quick, and solves the problem in the prior art that larger and heavier block impurities may be blocked at the bottom of the pipe and inconvenient to clear. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0018] Figure 2 It is a schematic diagram of the partial structure of an embodiment of the utility model;

[0019] Figure 3 for Figure 1 A magnified schematic diagram of the local structure at center A;

[0020] In the above drawings:

[0021] Cyclone separator 1, air inlet pipe 2, air outlet pipe 3, slag outlet 4, exhaust fan 5, first connecting pipe 6, second connecting pipe 7, collecting box 8, horizontal pipe section 9, vertical pipe section 10, intercepting cylinder 11, intercepting hole 12, air inlet 13, air inlet plate 14, first handle 15, connecting sleeve 16, sealing cover 17, second handle 18, laser cutting machine 19, threaded cylinder 20, inner box 21, positioning rod 22, third handle 23, support frame 24, support plate 25, fixing ring 26, sliding frame 27, baffle 28. DETAILED DESCRIPTION

[0022] The technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.

[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.

[0024] In an exemplary embodiment, Figure 1-3As shown, this embodiment provides a dust removal device, which includes a cyclone separator 1. The cyclone separator 1 is provided with an air inlet pipe 2, an air outlet pipe 3 and a slag outlet 4. The air outlet pipe 3 is connected to an exhaust fan 5. The air inlet pipe 2 is connected to a first connecting pipe 6. The first connecting pipe 6 is also connected to a horizontally arranged second connecting pipe 7. The slag outlet 4 is connected to a collecting box 8; the first connecting pipe 6 includes a horizontal pipe section 9 connected to the air inlet pipe 2 and a vertical pipe section 10 connected to the second connecting pipe 7. One end of the second connecting pipe 7 is close to the vertical pipe section 10 and is provided with an intercepting cylinder 11. The intercepting cylinder 11 is provided with a plurality of intercepting holes 12 connected thereto with the vertical pipe section 10. The intercepting cylinder 11 is also provided with an air inlet 13 on one end facing the second connecting pipe 7, and the air inlet 13 is located on the upper side of the end face of the intercepting cylinder 11.

[0025] The second connecting pipe 7 is located at a low position, and the end facing away from the first connecting pipe 6 is the inlet of the smoke and dust. When the exhaust fan 5 is running, the smoke and dust are sucked into the second connecting pipe 7, and the smoke and dust enter the interception cylinder 11 through the air inlet 13, and then pass through the interception hole 12 and ascend into the cyclone separator 1. The larger and heavier block impurities are intercepted in the interception cylinder 11 and will not ascend. When cleaning, the interception cylinder 11 can be pulled out, which is convenient and quick, and solves the problem that the larger and heavier block impurities in the prior art may be blocked at the bottom of the pipe and inconvenient to dredge; the air inlet 13 is set larger, which does not block the impurities from entering the interception cylinder 11 smoothly, and the air inlet 13 is located at the top. When the interception cylinder 11 is pulled out, the impurities in the interception cylinder 11 will not be discharged outward from the air inlet 13 again, and will be pulled out together. Furthermore, the end face of the interception cylinder 11 facing away from the air inlet 13 is closed and fixedly connected with the first handle 15. One end of the first handle 15 is threadedly connected to the air inlet plate 14, and the air inlet 13 is arranged on the air inlet plate 14. The first handle 15 can be used to more conveniently pull out and push in the intercepting tube 11, and the air inlet plate 14 can be disassembled from the intercepting tube 11, so that the impurities in the intercepting tube 11 can be discharged more smoothly and thoroughly. Specifically, the air inlet plate 14 can be connected to a connecting sleeve 16, and the threaded connection between the connecting sleeve 16 and the intercepting tube 11 is realized by threaded cooperation, which facilitates disassembly and installation; further, the present device also includes a cover 17, which is fixedly connected to a threaded tube 20 and the threaded tube 20 is threadedly connected to the second connecting tube 7, and the intercepting tube 11 is tightly pressed between the threaded tube 20 and the baffle 28, so that the intercepting tube 11 is stabilized in the second connecting tube 7, and the cover 17 is fixedly connected to a second handle 18 located outside the second connecting tube 7, and the second handle 18 is used to facilitate rotation to disassemble and install the cover 17.

[0026] like Figure 1As shown, in another exemplary scheme, a laser cutting system is also provided, including a laser cutting machine 19, the smoke exhaust port of the laser cutting machine 19 is arranged at the lower end of the side wall of the laser cutting machine 19, and also includes the dust removal device in the above embodiment, the end of the second connecting pipe 7 facing away from the first connecting pipe 6 is connected to the smoke exhaust port, and when the exhaust fan 5 is running, the smoke generated by the laser cutting machine 19 is drawn into the second connecting pipe 7 for subsequent processing.

[0027] like Figure 1 、 3 As shown, in a further exemplary embodiment, the collecting box 8 is fixedly connected to and communicated with the slag outlet 4, and a sliding port is provided on one side of the collecting box 8. An inner box 21 is provided at the sliding port, and part of the inner box 21 is located in the collecting box 8 and can be communicated with the slag outlet 4. The slag removal port of the cyclone separator 1 allows particulate impurities to fall and then enter the inner box 21. When cleaning, the inner box 21 can be pulled out. Specifically, a positioning rod 22 is provided between the collecting box and the inner box 21, so that the two are connected together and the inner box 21 cannot be pulled out. The positioning rod 22 can be pulled upward, thereby loosening the inner box 21 and the collecting box, and the inner box 21 can be pulled out. In more detail, the inner box 21 is located at the end outside the collecting box 8. A third handle 23 is fixedly connected to the surface, and the third handle 23 can facilitate the operation of the inner box 21; further, the device also includes a support frame 24, the support frame 24 includes a pair of support plates 25 and a fixing ring 26 fixedly connected to the upper ends of the two support plates 25, the fixing ring 26 is wrapped around the middle section of the cyclone separator 1, and the cyclone separator 1 is stabilized by the support frame 24. In more detail, a sliding frame 27 is provided at the lower end of one of the support plates 25, and the inner box 21 slides with the sliding frame 27 and the third handle 23 can be located in the sliding frame 27, so that the other end of the inner box 21 is supported by the sliding frame 27, and the third handle 23 is located in the sliding frame 27 to prevent accidental contact from the outside.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A dust removal device, characterized in that: It includes a cyclone separator, which is provided with an air inlet pipe, an air outlet pipe and a slag outlet, the air outlet pipe is connected to an exhaust fan, the air inlet pipe is connected to a first connecting pipe, the first connecting pipe is also connected to a horizontally arranged second connecting pipe, and the slag outlet is connected to a collecting box; the first connecting pipe includes a horizontal pipe section connected to the air inlet pipe and a vertical pipe section connected to the second connecting pipe, one end of the second connecting pipe is close to the vertical pipe section and an intercepting cylinder is pulled out and provided, the intercepting cylinder is provided with a plurality of intercepting holes connecting the inside thereof with the vertical pipe section, and an air inlet is also provided at one end of the intercepting cylinder facing the inside of the second connecting pipe, and the air inlet is located on the upper side of the end face of the intercepting cylinder.

2. The dust removal device according to claim 1, characterized in that: The end face of the intercepting tube away from the air inlet is closed and fixedly connected to a first handle, and the end of the intercepting tube away from the first handle is threadedly connected to an air inlet plate, and the air inlet is arranged on the air inlet plate.

3. The dust removal device according to claim 2, characterized in that: A stopper located on the inner top surface of the second connecting pipe is fixedly connected to the inside of the second connecting pipe, and the air inlet plate abuts against the stopper and is staggered with the air inlet.

4. The dust removal device according to claim 2, characterized in that: It also includes a sealing cover, which is fixedly connected to a threaded barrel, and the threaded barrel is threadedly connected to the second connecting pipe, and the intercepting barrel is tightly pressed between the threaded barrel and the baffle.

5. The dust removal device according to claim 4, characterized in that: The sealing cover is fixedly connected to a second handle located outside the second connecting tube.

6. The dust removal device according to any one of claims 1 to 5, characterized in that: The collecting box is fixedly connected to and communicated with the slag outlet. A sliding opening is provided on one side of the collecting box. An inner box is pulled out from the sliding opening. Part of the inner box is located in the collecting box and can communicate with the slag outlet.

7. The dust removal device according to claim 6, characterized in that: A third handle is fixedly connected to the end surface of the inner box located outside the collection box.

8. The dust removal device according to claim 6, characterized in that: It also includes a support frame, which includes a pair of support plates and a fixing ring fixedly connected to the upper ends of the two support plates, and the fixing ring is fixedly surrounded outside the middle section of the cyclone separator.

9. The dust removal device according to claim 7, characterized in that: A sliding frame is provided at the lower end of one of the support plates, the inner box is slidably matched with the sliding frame, and the third handle can be located in the sliding frame.

10. A laser cutting system, characterized in that: It comprises the dust removal device according to any one of claims 1 to 9, and further comprises a smoke exhaust port, wherein one end of the second connecting pipe facing away from the first connecting pipe is connected to the smoke exhaust port.