Double-station cyclone efficient smoke dust remover

Through the design of a double-station cyclone high-efficiency smoke dust collector and the combination of a cyclone separator and a filter cartridge device, the problem of low efficiency of existing mechanical dust collectors is solved, and the effects of high-efficiency smoke dust separation and convenient movement are achieved.

CN223351322UActive Publication Date: 2025-09-19SHENZHEN MEIPUDA ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202422830611.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-09-19
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

Existing mechanical dust collectors have deficiencies in dust removal efficiency and are unable to efficiently remove particulate matter from flue gas.

Method used

It adopts a double-station cyclone high-efficiency smoke dust collector, and realizes multi-stage separation and filtration of smoke and dust through the combination of cyclone separator, filter cartridge device and accordion hose. It is easy to move and fix with universal wheels and foot cup fixing devices.

Benefits of technology

The smoke and dust treatment efficiency is improved, efficient smoke and dust separation and collection are achieved, and the device is easy to move.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of efficient smoke dust removers, and discloses a double-station cyclone efficient smoke dust remover which comprises an outer frame, an electric box is installed at the right end of the outer frame, a set of universal wheels are installed at the lower end of the periphery of the outer frame, and four sets of foot cup fixing devices are fixedly installed on the lower end face of the outer frame. A cyclone separator is installed inside the rear portion of the outer frame, a fan motor is installed on the upper end face of the cyclone separator, an air outlet is formed in the outer wall of the cyclone separator, and an air inlet is formed in the outer wall of the cyclone separator. The filtered smoke enters a secondary ash inlet pipe through an organ hose connected with an acrylic cylinder and a cyclone separator funnel, the organ hose is communicated with the secondary ash inlet pipe, and then the smoke enters a funnel at the lower end of the cyclone separator through the secondary ash inlet pipe and enters a material receiving barrel.
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Description

Technical Field

[0001] The utility model belongs to the technical field of high-efficiency smoke dust collectors, in particular to a double-station cyclone high-efficiency smoke dust collector. Background Art

[0002] Technical measures to remove particulate matter from dust-laden gases to reduce atmospheric emissions. Dust-laden industrial waste gas is generated by mechanical processes such as the crushing, screening, conveying, and blasting of solid materials, or by processes such as combustion, high-temperature melting, and chemical reactions. The former contains large-particle dust with the same chemical composition as the original solid material, while the latter contains fine-particle smoke with chemical properties different from those of the material that generated it. Improving production processes and combustion technology can reduce the generation of particulate matter. Dust collectors are widely used to control dust and smoke that has already been generated. Based on the capture mechanism, they can be divided into mechanical dust collectors, electrostatic precipitators, filter dust collectors, and scrubbing dust collectors. Mechanical dust collectors rely on mechanical force to remove dust particles from the airflow. They have a simple structure and low equipment and operating costs, but their dust removal efficiency is not high. Utility Model Content

[0003] In order to solve the problems raised in the above background technology, the utility model provides a double-station cyclone high-efficiency smoke dust collector, which has the advantage of efficiently processing smoke dust.

[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a double-station cyclone high-efficiency smoke dust collector, comprising an external frame, an electrical box installed at the right end of the external frame, a group of universal wheels installed at the lower ends of the four sides of the external frame, four groups of foot cup fixing devices fixedly installed on the lower end face of the external frame, a cyclone separator installed inside the rear of the external frame, a fan motor installed on the upper end face of the cyclone separator, an air outlet provided on the outer wall of the cyclone separator, an air inlet provided on the outer wall of the cyclone separator, a secondary ash inlet pipe connected to the outer wall of the cyclone separator, a material collecting barrel provided below the cyclone separator, and a material collecting barrel cover installed on the upper end face of the material collecting barrel.

[0005] Preferably, the air outlet is connected to a filter cartridge device, an air storage tank is arranged above the filter cartridge device, several groups of pulse sleeves are connected to both sides of the air storage tank, several of the pulse sleeves are provided with a group of pulse solenoid valves, each group of the pulse sleeves is connected to a group of rotating wings, and two groups of acrylic cylinders are arranged below the filter cartridge device, the two groups of acrylic cylinders are connected to a group of cyclone separator funnels, and each group of the cyclone separator funnels is connected to a group of accordion hoses.

[0006] Preferably, a connection hole is provided at the upper end of the filter cartridge device, and the filter cartridge device is fixedly connected to the gas storage tank through the provided connection hole. A cyclone funnel is provided at the lower end of the filter cartridge device, and the filter cartridge device is fixedly connected to the acrylic cylinder through the provided cyclone funnel.

[0007] Preferably, each group of the rotating wings is connected to a group of filter elements, and the lower end of each group of the cyclone separator funnel is provided with an interface, and the cyclone separator funnel is connected to the accordion hose through the provided interface.

[0008] Preferably, a threaded hole is provided at the upper end of the cyclone separator, the fan motor is fixed to the upper end of the cyclone separator by a fixing bolt, the fan motor is an 11km fan motor, the size of the foot cup fixing device is dn80, and two of the four sets of universal wheels are equipped with brakes.

[0009] Preferably, a cyclone separation funnel is provided at the lower end of the cyclone separator, the cyclone separator is docked with the material receiving barrel through the cyclone separation hopper, a docking port is provided at the upper end of the material receiving barrel cover, and the material receiving barrel cover is aligned with the cyclone separation funnel of the cyclone separator through the docking port.

[0010] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0011] The dust collecting in the filter bag is then passed through the fan to the filter bag so that the dust can be removed after it is removed from the filter bag. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 This is a schematic structural diagram of a cyclone separator of the present utility model;

[0014] Figure 3 This is a schematic structural diagram of the filter cartridge device of the present utility model;

[0015] Figure 4 This is a schematic diagram of the external frame structure of the utility model;

[0016] Figure 5 This is a schematic diagram of the material receiving barrel structure of the present utility model;

[0017] In the figure: 1. External frame; 2. Electrical box; 3. Foot cup fixing device; 4. Universal wheel; 5. Cyclone separator; 6. Fan motor; 7. Filter cartridge device; 8. Air storage tank; 9. Pulse solenoid valve; 10. Pulse sleeve; 11. Rotating wing; 12. Cyclone separator funnel; 13. Organ hose; 14. Collection barrel cover; 15. Air outlet; 16. Acrylic cylinder; 17. Secondary ash inlet pipe; 18. Air inlet; 19. Collection barrel. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] like Figures 1 to 5As shown, the utility model provides a double-station cyclone high-efficiency smoke dust collector, including an external frame 1, an electrical box 2 is installed at the right end of the external frame 1, a set of universal wheels 4 are installed at the lower end of each of the four sides of the external frame 1, four sets of foot cup fixing devices 3 are fixedly installed on the lower end surface of the external frame 1, the size of the foot cup fixing devices 3 is dn80, two of the four sets of universal wheels 4 are equipped with brakes, a cyclone separator 5 is installed inside the rear of the external frame 1, and a fan motor 6 is installed on the upper end surface of the cyclone separator 5, and the fan motor 6 is 11 km fan motor, the outer wall of the cyclone separator 5 is provided with an air outlet 15, the outer wall of the cyclone separator 5 is provided with an air inlet 18, the outer wall of the cyclone separator 5 is connected with a secondary ash inlet pipe 17, a material collecting barrel 19 is provided below the cyclone separator 5, a cyclone separation funnel is provided at the lower end of the cyclone separator 5, a threaded hole is provided at the upper end of the cyclone separator 5, the fan motor 6 is fixed to the upper end of the cyclone separator 5 by fixing bolts, the cyclone separator 5 is connected to the material collecting barrel 19 through the cyclone separation hopper, and the upper end surface of the material collecting barrel 19 A material collecting barrel cover 14 is installed, and the material collecting barrel cover 14 is aligned with the cyclone separation funnel of the cyclone separator 5 through a docking interface. The air outlet 15 is connected to the filter cartridge device 7. An air storage tank 8 is provided above the filter cartridge device 7. Several groups of pulse sleeves 10 are connected to both sides of the air storage tank 8. Several pulse sleeves 10 are each provided with a group of pulse solenoid valves 9. Each group of pulse sleeves 10 is connected to a group of rotating wings 11. Two groups of acrylic cylinders 16 are provided below the filter cartridge device 7. A connecting hole is provided at the upper end of the filter cartridge device 7. It is fixedly connected to the gas storage tank 8 through a set connection hole. A cyclone funnel is provided at the lower end of the filter cartridge device 7. The filter cartridge device 7 is fixedly connected to the acrylic cylinder 16 through the set cyclone funnel. The two groups of acrylic cylinders 16 are connected to a group of cyclone separator funnels 12. Each group of cyclone separator funnels 12 is connected to a group of accordion hoses 13. Each group of rotating wings 11 is connected to a group of filter elements. An interface is provided at the lower end of each group of cyclone separator funnels 12. The cyclone separator funnels 12 are connected to the accordion hoses 13 through the set interface.

[0020] The working principle and use process of the utility model are as follows: air is sucked in through the air inlet 18 on the cyclone separator 5, and then the fan motor 6 drives the fan impeller inside the cyclone separator 5 to rotate, and then the smoke gas passes through the air outlet 15 to be filtered and separated inside the filter cartridge device 7. After the smoke gas enters the filter cartridge device 7, the smoke gas is separated and filtered by the two sets of rotating wings and filter element inside the filter cartridge device 7. The filtered smoke enters the accordion hose 13 connected to the acrylic cylinder 16 and the cyclone separator funnel 12. In the secondary ash inlet pipe 17, the accordion hose 13 is connected to the secondary ash inlet pipe 17, and then enters the funnel at the lower end of the cyclone separator 5 through the secondary ash inlet pipe 17 and into the collecting barrel 19. The interface opened by the collecting barrel cover 14 at the upper end of the collecting barrel 19 is docked with the funnel up and down. The four sets of universal wheels 4 at the lower end of the external frame 1 can facilitate the movement of the device, and the device can be fixed by four sets of foot cup fixing devices 3. The gas discharged from the gas storage tank 8 blows the smoke and dust separated in the cyclone separator 5 into the interior of the cyclone separator 5 through two sets of accordion hoses 13.

[0021] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0022] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A double-station cyclone high-efficiency smoke dust collector, comprising an outer frame (1), characterized in that: An electric box (2) is installed at the right end of the external frame (1), a set of universal wheels (4) are installed at the lower ends of the four sides of the external frame (1), four sets of foot cup fixing devices (3) are fixedly installed on the lower end face of the external frame (1), a cyclone separator (5) is installed inside the rear of the external frame (1), a fan motor (6) is installed on the upper end face of the cyclone separator (5), an air outlet (15) is provided on the outer wall of the cyclone separator (5), an air inlet (18) is provided on the outer wall of the cyclone separator (5), a secondary ash inlet pipe (17) is connected to the outer wall of the cyclone separator (5), a material collecting barrel (19) is provided below the cyclone separator (5), and a material collecting barrel cover (14) is installed on the upper end face of the material collecting barrel (19).

2. A double-station cyclone high-efficiency smoke dust collector according to claim 1, characterized in that: The air outlet (15) is connected to a filter cartridge device (7), an air storage tank (8) is arranged above the filter cartridge device (7), and a plurality of groups of pulse sleeves (10) are connected to both sides of the air storage tank (8), and the plurality of pulse sleeves (10) are each provided with a group of pulse solenoid valves (9), and each group of the pulse sleeves (10) is connected to a group of rotating wings (11), and two groups of acrylic cylinders (16) are arranged below the filter cartridge device (7), and the two groups of acrylic cylinders (16) are each connected to a group of cyclone separator funnels (12), and each group of the cyclone separator funnels (12) is connected to a group of accordion hoses (13).

3. The double-station cyclone high-efficiency smoke dust collector according to claim 2, characterized in that: The upper end of the filter cartridge device (7) is provided with a connection hole, and the filter cartridge device (7) is fixedly connected to the gas storage tank (8) through the provided connection hole. The lower end of the filter cartridge device (7) is provided with a cyclone funnel, and the filter cartridge device (7) is fixedly connected to the acrylic cylinder (16) through the provided cyclone funnel.

4. The double-station cyclone high-efficiency smoke dust collector according to claim 2, characterized in that: Each group of the rotating wings (11) is connected to a group of filter elements, and the lower end of each group of the cyclone separator funnel (12) is provided with an interface, and the cyclone separator funnel (12) is connected to the accordion hose (13) through the provided interface.

5. The double-station cyclone high-efficiency smoke dust collector according to claim 1, characterized in that: The upper end of the cyclone separator (5) is provided with a threaded hole, and the fan motor (6) is fixed to the upper end of the cyclone separator (5) by fixing bolts. The fan motor (6) is an 11km fan motor. The size of the foot cup fixing device (3) is DN80, and two of the four sets of universal wheels (4) are equipped with brakes.

6. The double-station cyclone high-efficiency smoke dust collector according to claim 1, characterized in that: A cyclone separation funnel is provided at the lower end of the cyclone separator (5), the cyclone separator (5) is docked with a material receiving barrel (19) via the cyclone separation hopper, a docking port is provided at the upper end of the material receiving barrel cover (14), and the material receiving barrel cover (14) is aligned with the cyclone separation funnel of the cyclone separator (5) via the docking port.