Soap liquid blending device
By introducing structures such as a U-shaped frame and a rotating rod into the soap liquid mixing device, the problems of filter plate clogging and dust collection are solved, efficient crushing and environmentally friendly treatment are achieved, and processing efficiency and environmental protection effects are improved.
Patent Information
- Application Number
- CN202422219786.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The filter plates of the existing soap solution mixing device are easily clogged when crushing asphalt, and the dust is difficult to collect, which affects the processing efficiency and environmental protection.
A structure including a U-shaped frame, a rotating rod, crushing pieces, a rotating shaft and special-shaped blocks was designed. The rotating rod and the rotating shaft were driven by a motor to drive the crushing pieces and special-shaped blocks to crush the asphalt and shake the filter plate. The dust was collected in combination with a dust removal box and a vacuum cleaner.
It effectively prevents the filter plate from being blocked, improves processing efficiency, and realizes effective collection of dust, thereby improving the environmental friendliness and ease of use of the device.
Smart Images

Figure CN223351450U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of soap liquid production, in particular to a soap liquid mixing device. Background Art
[0002] Asphalt soap liquid is a special emulsified asphalt. It is a relatively stable asphalt emulsion formed by placing petroleum asphalt in an aqueous solution containing a certain concentration of soap composite emulsifier, and using a dispersing device to evenly disperse the petroleum asphalt in water. It mainly forms emulsified asphalt. Emulsified asphalt is mainly composed of asphalt, water, emulsifier, acid and modifier. In order to ensure storage stability or to meet other special purposes, a small amount of additives will be added. Asphalt soap liquid is also called asphalt emulsifier. In the production and processing of emulsified asphalt, it is generally necessary to use a blending device to fuse the soap liquid and asphalt to achieve the production of emulsified asphalt.
[0003] The utility model patent with patent application publication number 202221297756.3 discloses an emulsifier mixing device for asphalt processing, including a mixing tank, three sets of supporting legs are fixedly installed on the bottom wall of the mixing tank, a discharge pipe penetrating the outer wall of the mixing tank is fixedly installed on the outer wall of the mixing tank, a through feed port is opened on the top wall of the mixing tank, a motor is fixedly installed at the center of the top wall of the mixing tank, the output end of the motor movably penetrates the mixing tank, a crushing mechanism and a stirring mechanism are arranged inside the mixing tank, a suction pump is fixedly installed on the side wall of the mixing tank, the asphalt blocks are poured into the cavity of the mixing tank, the motor is turned on, the crushing mechanism crushes the asphalt blocks, the heater is turned on, and the asphalt begins to melt under the action of the heating tube and the heating plate. When the asphalt is melted, the suction pump is turned on, the suction pump draws the emulsifier out of the emulsifier container, and then discharges it into the mixing tank through the feed pipe and mixes it with the asphalt, and the mixture is stirred under the action of the stirring mechanism.
[0004] According to the above patent, there is a soap liquid mixing device, which still has shortcomings in actual use. The most obvious one is that when the asphalt is crushed, the crushed asphalt will fall through the filter plate to the bottom of the mixing tank and merge with the emulsifier, but some asphalt will cause the filter holes of the filter plate to be blocked, affecting the filtering effect of the filter plate and reducing the processing efficiency of the mixing device. In addition, after the asphalt is crushed, it is easy to generate dust, which is not convenient to collect the dust and is not convenient to use. For this reason, we propose a soap liquid mixing device. Utility Model Content
[0005] The purpose of the present utility model is to provide a soap liquid mixing device to solve the problems raised in the above background technology.
[0006] In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
[0007] The present application is specifically as follows: a soap liquid mixing device, comprising: a mixing tank, a U-shaped frame and a dust removal box, wherein the U-shaped frame is fixedly connected to the side wall of the mixing tank, the dust removal box is embedded in one end of the side wall of the mixing tank, a filter plate is slidably provided in the inner cavity of the mixing tank, and a sliding member is provided on the mixing tank to facilitate the longitudinal sliding of the filter plate;
[0008] The upper end of the inner wall of the U-shaped frame is rotatably connected to a rotating rod, and the side wall of the rotating rod is provided with crushing pieces for crushing asphalt. The lower end of the inner wall of the U-shaped frame is rotatably connected to a rotating shaft, and the side wall of the rotating shaft is fixedly connected to a special-shaped block for pushing the filter plate to shake. One end of the rotating rod and one end of the rotating shaft both pass through the side wall of the blending tank and are rotatably connected to the inner cavity of the blending tank. The crushing pieces and the special-shaped block are located in the inner cavity of the blending tank. A transmission part for driving the rotating shaft to rotate is provided on the rotating rod, and a motor for driving the rotating rod to rotate is fixedly connected to the side wall of the U-shaped frame. A collecting part for collecting dust is provided on the dust removal box.
[0009] As a preferred technical solution of the present application, a feed hopper is provided on the top of the blending tank to facilitate asphalt loading.
[0010] As a preferred technical solution of the present application, a liquid adding pump for adding emulsifier is provided on the other side of the blending tank.
[0011] As the preferred technical solution of this application, the sliding part includes a movable block, support grooves are opened at both ends of the inner wall of the mixing tank, the movable block is slidably connected to the inner cavity of the support groove, and a spring is fixedly connected between the top of the inner cavity of the support groove and the top of the movable block.
[0012] As a preferred technical solution of the present application, the transmission member includes two sets of sprockets, which are fixedly connected to the other end of the rotating rod and the other end of the rotating shaft, and a chain is provided between the two sets of sprockets.
[0013] As the preferred technical solution of this application, the collecting part includes a dust collector and a collecting box. The dust collector is embedded in a side wall of the dust removal box, the collecting box is fixedly connected to the discharge end of the dust removal box, and the inner cavity of the dust removal box is fixedly connected to a filter.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] In the scheme of this application:
[0016] 1. The motor drives the rotating rod to rotate, and the rotating rod drives the crushing piece to rotate, and the crushing piece is used to crush the asphalt on the filter plate. At the same time, the rotating rod drives the rotating shaft to rotate through the transmission part, and the rotating shaft drives the special-shaped block to rotate. The special-shaped block repeatedly contacts the filter plate and pushes the filter plate to shake longitudinally. At this time, the filter plate slides in the supporting groove through the movable block, and the spring is repeatedly deformed. The spring applies reverse force to the movable block and the filter plate, which facilitates the shaking and cleaning of the filter plate, reduces the occurrence of filter hole blockage in the filter plate, and improves the processing efficiency of the blending device.
[0017] 2. By setting up a dust removal box and a vacuum cleaner, the vacuum cleaner will filter the dust in the mixing tank through a filter and then store the dust through a collection box, making it easy to collect the dust and convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.
[0019] In the attached figure:
[0020] Figure 1 A three-dimensional diagram of a soap mixing device provided in this application;
[0021] Figure 2 This is a diagram showing the internal structure of a mixing tank of a soap liquid mixing device provided in this application;
[0022] Figure 3 A partial structural diagram of a soap liquid mixing device provided in this application;
[0023] Figure 4 This is a cross-sectional structural diagram of a soap liquid mixing device provided in this application.
[0024] In the figure: 100, mixing tank; 110, feed hopper; 120, liquid adding pump; 130, support trough; 131, movable block; 132, spring; 140, filter plate; 200, U-shaped frame; 210, rotating rod; 211, crushing piece; 220, rotating shaft; 221, special-shaped block; 230, sprocket; 231, chain; 240, motor; 300, dust removal box; 310, vacuum cleaner; 320, collection box; 330, filter screen. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0026] See also Figure 1-4 , a soap liquid mixing device comprises: a mixing tank 100, a U-shaped frame 200 and a dust removal box 300, characterized in that the U-shaped frame 200 is fixedly connected to the side wall of the mixing tank 100, the dust removal box 300 is embedded in one end of the side wall of the mixing tank 100, the inner cavity of the mixing tank 100 is slidably provided with a filter plate 140, and the asphalt is filtered through the filter plate 140, and the mixing tank 100 is provided with a sliding member that facilitates the longitudinal sliding of the filter plate 140; the upper end of the inner side wall of the U-shaped frame 200 is rotatably connected to a rotating rod 210, and the rotating rod 210 is used to drive the crushing piece 211 to rotate, and the side wall of the rotating rod 210 is provided with a crushing piece 211 for crushing asphalt. The asphalt is crushed by the crushing piece 211, and the lower end of the inner side wall of the U-shaped frame 200 is rotatably connected to a rotating shaft 220, and the rotating shaft 220 is used to drive The special-shaped block 221 rotates, and one end of the rotating rod 210 and one end of the rotating shaft 220 both penetrate the side wall of the mixing tank 100 and are rotatably connected to the inner cavity of the mixing tank 100. The crushing piece 211 and the special-shaped block 221 are located in the inner cavity of the mixing tank 100. The crushing piece 211 is driven to rotate by the rotating rod 210, and the rotating shaft 220 drives the special-shaped block 221 to rotate. The side wall of the rotating shaft 220 is fixedly connected with a special-shaped block 221 for pushing the filter plate 140 to shake. The special-shaped block 221 repeatedly contacts the filter plate 140 to cause the filter plate 140 to shake longitudinally. The rotating rod 210 is provided with a transmission part that drives the rotating shaft 220 to rotate. The side wall of the U-shaped frame 200 is fixedly connected with a motor 240 for driving the rotating rod 210 to rotate. The dust removal box 300 is provided with a collecting part for collecting dust.
[0027] See also Figure 1 and Figure 4 A feeding hopper 110 is provided on the top of the blending tank 100 for facilitating asphalt loading. The feeding hopper 110 facilitates asphalt loading.
[0028] See also Figure 1 and Figure 4 A liquid adding pump 120 for adding emulsifier is provided on the other side of the blending tank 100, and the liquid adding pump 120 is used to add emulsifier.
[0029] See also Figure 3 and Figure 4The sliding part includes a movable block 131. Support grooves 130 are provided at both ends of the inner wall of the mixing tank 100. The support grooves 130 are used to support the movable block 131. The inner cavity of the support groove 130 is slidably connected with the movable block 131, and the filter plate 140 is supported by the movable block 131. A spring 132 is fixedly connected between the top of the inner cavity of the support groove 130 and the top of the movable block 131. The spring 132 facilitates the longitudinal shaking of the filter plate 140.
[0030] See also Figure 3 and Figure 4 The transmission parts include two sets of sprockets 230, which are fixedly connected to the other end of the rotating rod 210 and the other end of the rotating shaft 220. A chain 231 is arranged between the two sets of sprockets 230. The rotating rod 210 drives the rotating shaft 220 to rotate through the sprockets 230 and the chain 231.
[0031] See also Figure 1 and Figure 2 The collecting part includes a dust collector 310 and a collecting box 320. The dust collector 310 is embedded in a side wall of the dust removal box 300. The collecting box 320 is fixedly connected to the discharge end of the dust removal box 300. The inner cavity of the dust removal box 300 is fixedly connected with a filter 330. The dust is filtered by the filter 330 through the dust collector 310, sucked into the dust removal box 300, and finally falls into the collecting box 320.
[0032] Specifically, when the device is in use, the soap liquid mixing device is first connected to the power supply, and then the asphalt is added into the mixing tank 100 through the feed hopper 110, and then the motor 240 is started. The motor 240 drives the rotating rod 210 and the crushing piece 211 to rotate, and the asphalt is crushed by the crushing piece 211. At the same time, the rotating rod 210 drives the rotating shaft 220 to rotate through the sprocket 230 and the chain 231, and the special-shaped block 221 is driven to rotate through the rotating shaft 220. The special-shaped block 221 repeatedly contacts the filter plate 140 through the special-shaped block 221, so that the filter plate 140 vibrates longitudinally. At this time, the filter plate 140 drives the movable block 131 to slide in the support groove 130, and the vibration of the filter plate 140 is realized by the spring 132. Then, the dust is filtered by the filter screen 330 through the vacuum cleaner 310, and is sucked into the dust removal box 300, and finally falls into the collection box 320, and the use of the device is completed.
[0033] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A soap mixing device, comprising: A blending tank (100), a U-shaped frame (200) and a dust removal box (300), characterized in that the U-shaped frame (200) is fixedly connected to the side wall of the blending tank (100), the dust removal box (300) is embedded in one end of the side wall of the blending tank (100), a filter plate (140) is slidably provided in the inner cavity of the blending tank (100), and a sliding member is provided on the blending tank (100) to facilitate the longitudinal sliding of the filter plate (140); The upper end of the inner side wall of the U-shaped frame (200) is rotatably connected to a rotating rod (210), and the side wall of the rotating rod (210) is provided with a crushing piece (211) for crushing asphalt. The lower end of the inner side wall of the U-shaped frame (200) is rotatably connected to a rotating shaft (220), and the side wall of the rotating shaft (220) is fixedly connected to a special-shaped block (221) for pushing the filter plate (140) to shake. One end of the rotating rod (210) and one end of the rotating shaft (220) are both penetrated. The U-shaped frame (200) is connected to the side wall of the blending tank (100) and is rotatably connected to the inner cavity of the blending tank (100). The crushing pieces (211) and the special-shaped blocks (221) are located in the inner cavity of the blending tank (100). The rotating rod (210) is provided with a transmission member for driving the rotating shaft (220) to rotate. The side wall of the U-shaped frame (200) is fixedly connected to a motor (240) for driving the rotating rod (210) to rotate. The dust removal box (300) is provided with a collecting member for collecting dust.
2. A soap mixing device according to claim 1, characterized in that: A feeding hopper (110) is provided on the top of the blending tank (100) for facilitating asphalt loading.
3. A soap mixing device according to claim 1, characterized in that: A liquid adding pump (120) for adding emulsifier is provided on the other side of the mixing tank (100).
4. A soap mixing device according to claim 1, characterized in that: The sliding member includes a movable block (131), support grooves (130) are provided at both ends of the inner side wall of the mixing tank (100), the movable block (131) is slidably connected to the inner cavity of the support groove (130), and a spring (132) is fixedly connected between the top of the inner cavity of the support groove (130) and the top of the movable block (131).
5. The soap liquid mixing device according to claim 1, characterized in that: The transmission member comprises two groups of sprockets (230), wherein the sprockets (230) are fixedly connected to the other end of the rotating rod (210) and the other end of the rotating shaft (220), and a chain (231) is provided between the two groups of sprockets (230).
6. A soap mixing device according to claim 1, characterized in that: The collecting component comprises a dust collector (310) and a collection box (320); the dust collector (310) is embedded in a side wall of the dust removal box (300); the collection box (320) is fixedly connected to the discharge end of the dust removal box (300); and the inner cavity of the dust removal box (300) is fixedly connected to a filter screen (330).
Citation Information
Patent Citations
Emulsifier blending device for asphalt processing
CN218393430U