Efficient stirring type reaction kettle

By introducing a limit plate, connecting rod and inner tank structure into the reactor, combined with magnet fixation and motor-driven stirring rod, the low stirring efficiency and corrosion problems of existing reactors are solved, efficient stirring and reactor body protection are achieved, and the service life is extended.

CN223351686UActive Publication Date: 2025-09-19DONGGUAN LINGJU MASCH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422532390.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-09-19
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

Existing reactors have low stirring efficiency and require long waiting times. In addition, the lack of an inner tank causes corrosive substances to damage the inner wall of the reactor, shortening its service life.

Method used

A high-efficiency stirred reactor was designed, which adopted a limit plate, connecting rod and inner liner structure. The inner liner was fixed by magnet adsorption, and the stirring rod was driven by a motor to achieve efficient stirring while protecting the inner wall of the reactor from corrosion.

Benefits of technology

It achieves efficient stirring, reduces waiting time, improves work efficiency, and protects the inner wall of the reactor through the liner, extending the service life of the reactor.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223351686U_ABST
    Figure CN223351686U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of reaction kettles, and particularly relates to a high-efficiency stirring type reaction kettle which comprises a reaction kettle body and further comprises a limiting plate movably mounted on one side of the reaction kettle body, a connecting rod fixedly mounted on the other side of the limiting plate, a collecting box movably mounted on the other side of the connecting rod, and a stirring rod fixedly mounted on the other side of the collecting box. An inner threaded hole is formed in one side of the collecting box in a penetrating mode, a collecting hole is formed in the top of the collecting box in a penetrating mode, a connecting rod can be fixed through a limiting plate, the connecting rod is connected with the inner threaded hole beside the collecting box, a dissolved solvent is collected through the collecting box, and during stirring, the connecting rod is rotated, and the collecting box is rotated; dissolved materials fall into the reaction kettle body through the collecting holes, the raw materials are decomposed through the dissolved materials, the raw materials can be decomposed quickly through the dissolved materials, long-term waiting is not needed, and the stirring time can be prolonged in an efficient mode.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of reactors, in particular to a high-efficiency stirring reactor. Background Art

[0002] A reactor is a container used for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are achieved. Reactors are mainly used for various chemical processes, including heating, evaporation, cooling and mixing reactions. They are widely used in the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicine and food to complete vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization and condensation processes. In terms of specific applications, reactors are suitable for a variety of chemical reactions, including synthesis reactions, polymerization reactions, redox reactions, esterification and acylation reactions, and hydrogenation reactions. They are used in the chemical industry to synthesize various chemical products and in the pharmaceutical industry to produce drugs and pharmaceutical intermediates. However, existing reactors cannot be stirred in an efficient manner and the stirring time cannot be increased. Therefore, a high-efficiency stirred reactor is proposed.

[0003] For example, the Chinese patent with publication number CN214390135U discloses a high-efficiency stirred reactor, including a reactor body, a coil is wrapped around the outer side of the reactor body, and a heating input port and a heating output port are respectively provided at the upper and lower ends of the coil. A servo motor is installed in the middle of the top of the reactor body, and the output end of the servo motor passes through the reactor body to the inner cavity. The output shaft of the servo motor is connected to a rotating shaft, and stirring blades are symmetrically installed in the middle of the rotating shaft. Transmission rods are respectively installed on the upper and lower sides of the rotating shaft, and a number of auxiliary blades are symmetrically distributed on the transmission rod. A limiting groove is fixed to the bottom of the reactor body, and the bottom of the transmission rod is placed in the groove of the limiting groove. An auxiliary dripping branch pipe is connected to one side of the top of the reactor body, and a storage bin is installed in the middle of the auxiliary dripping branch pipe. A first valve is installed above the storage bin, and a second valve is installed below the storage bin.

[0004] The above patent has the following problems:

[0005] Compared with the existing technology, which requires a long wait time when stirring the reactor, and cannot adopt an efficient method to reduce the stirring time, the workers need to wait, which increases the manual labor and affects the stirring efficiency. In addition, the reactor in the existing technology does not have an inner tank, which will produce corrosiveness when stirring the raw materials. Long-term use will damage the inner wall of the reactor, affecting the normal use of the reactor and shortening the service life of the reactor. In view of this, we propose a high-efficiency stirring reactor. Utility Model Content

[0006] The purpose of the utility model is to provide a high-efficiency stirring reactor to solve the above-mentioned technical problems, so as to achieve high-efficiency stirring, and an inner tank is arranged inside the reactor.

[0007] In view of this, the utility model provides a high-efficiency stirring reactor, comprising a reactor body, and also including: a limiting plate movably installed on one side of the reactor body, a connecting rod fixedly installed on the other side of the limiting plate, a collecting box movably installed on the other side of the connecting rod, an internal threaded hole penetrated through one side of the collecting box, a collecting hole penetrated through the top of the collecting box, an inner liner movably installed inside the reactor body, a first magnet fixedly installed on both sides of the inner liner, a second magnet movably installed on both sides of the first magnet, a pulling block fixedly installed on the top of the inner liner, and a placement block fixedly installed on the bottom of the inner liner.

[0008] Based on the above structure, the connecting rod can be fixed by the limiting plate, and the connecting rod is used to connect with the internal threaded hole next to the collecting box. The dissolved solvent is collected through the collecting box. When stirring, the connecting rod is rotated to rotate the collecting box, and the solvent falls into the interior of the reactor body through the collecting hole. The solvent is decomposed with the raw materials by dissolution. When used in combination, the dissolution can accelerate the decomposition of the raw materials. There is no need to wait for a long time, and the stirring time can be increased in an efficient way. The inner liner is then placed into the interior of the reactor body by using the pulling block, and the inner liner is supported by the placing block. Then the first magnet is used in combination with the second magnet for adsorption, and then the inner liner is fixed. When used in combination, the inner liner is arranged inside the reactor body. The corrosiveness generated by the stirring will not corrode the inner wall of the reactor body, will not affect the normal use of the reactor body, and will increase the service life of the reactor body.

[0009] Preferably, an end cover is movably installed on the top of the reactor body, and through holes are opened inside the end cover. Vertical blocks are fixedly installed on both sides of the bottom of the reactor body, and the end cover is used to protect the sealing of the reactor body.

[0010] Preferably, a motor is fixedly mounted on the top of the end cover, a shaft is fixedly mounted on the output end of the motor, stirring rods are fixedly mounted on both sides of the shaft, and the motor is used to stir the raw materials.

[0011] Preferably, the shaft is penetrated by a discharge port, a draw plate is movably installed inside the discharge port, and the discharge port is used to discharge raw materials.

[0012] Preferably, a vertical pole is fixedly installed at the bottom of the vertical block, and a placement plate is fixedly installed at the bottom of the vertical pole, and the vertical pole is used to support the reactor body.

[0013] Preferably, a placement groove is fixedly provided on the top of the placement plate, fixed blocks are fixedly installed on both sides of the placement groove, and a filter screen is movably installed on the top of the placement groove, and the filter screen is convenient for limiting the raw materials.

[0014] Preferably, a card slot is fixedly provided at the bottom of each filter screen, and a drawer is movably installed inside the card slot, and the card slot is used to fix the drawer.

[0015] The beneficial effects of the utility model are:

[0016] 1. This high-efficiency stirring reactor can use a limiting plate to fix the connecting rod, which is connected to the internal threaded hole next to the collection box. The dissolved solvent is collected through the collection box. When stirring, the connecting rod is rotated to rotate the collection box, and the solvent falls into the interior of the reactor body through the collection hole. The solvent is decomposed with the raw materials through dissolution. When used in combination, the dissolution can accelerate the decomposition of the raw materials, without the need for long-term waiting, and the stirring time can be increased in an efficient way.

[0017] 2. This high-efficiency stirring reactor can use a pull block to place the inner liner into the interior of the reactor body, support the inner liner through the placement block, and then use the first magnet and the second magnet to adsorb it, and then fix the inner liner. When used together, the inner liner is arranged inside the reactor body, and the corrosiveness generated by stirring will not corrode the inner wall of the reactor body, will not affect the normal use of the reactor body, and will increase the service life of the reactor body. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is an overall three-dimensional diagram of the utility model;

[0019] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the partial structure of the inner container in the present utility model;

[0021] Figure 4 It is a partial three-dimensional diagram of the placement slot in the utility model;

[0022] Figure 5 It is a partial three-dimensional diagram of the limiting plate in the utility model.

[0023] The marks in the figure are:

[0024] 1. Reactor body; 101. End cover; 102. Through hole; 2. Limiting plate; 201. Connecting rod; 202. Collecting box; 203. Collecting hole; 3. Inner container; 301. First magnet; 302. Second magnet; 303. Pulling block; 304. Placement block; 4. Motor; 401. Shaft; 402. Stirring rod; 5. Discharge port; 501. Drawing plate; 6. Vertical block; 601. Vertical rod; 602. Placement plate; 7. Placement slot; 701. Fixing block; 702. Filter; 8. Card slot; 801. Drawer. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] This application embodiment discloses a high-efficiency stirred reactor. Figure 1-Figure 5 , including a reactor body 1, and also including: a limit plate 2 is movably installed on one side of the reactor body 1, a connecting rod 201 is fixedly installed on the other side of the limit plate 2, a collecting box 202 is movably installed on the other side of the connecting rod 201, an internal threaded hole is penetrated through one side of the collecting box 202, and a collecting hole 203 is penetrated through the top of the collecting box 202, an inner liner 3 is movably installed inside the reactor body 1, a first magnet 301 is fixedly installed on both sides of the inner liner 3, a second magnet 302 is movably installed on both sides of the first magnet 301, a pulling block 303 is fixedly installed on the top of the inner liner 3, and a placing block 304 is fixedly installed on the bottom of the inner liner 3.

[0027] Based on the above structure, the limiting plate 2 can be used to fix the connecting rod 201, and the connecting rod 201 can be used to connect with the internal threaded hole next to the collection box 202, and the dissolved solvent is collected through the collection box 202. When stirring, the connecting rod 201 is rotated to rotate the collection box 202, and the solvent falls into the interior of the reactor body 1 through the collection hole 203. The solvent is decomposed with the raw materials by dissolution. When used in combination, the dissolution can accelerate the decomposition of the raw materials, and there is no need to wait for a long time. The stirring time can be increased in an efficient way. The pulling block 303 is then used to place the inner liner 3 into the interior of the reactor body 1, and the inner liner 3 is supported by the placing block 304. Then, the first magnet 301 is used in combination with the second magnet 302 for adsorption, and then the inner liner 3 is fixed. When used in combination, the inner liner 3 is set inside the reactor body 1. The corrosiveness generated by the stirring will not corrode the inner wall of the reactor body 1, will not affect the normal use of the reactor body 1, and will increase the service life of the reactor body 1.

[0028] In one embodiment, an end cover 101 is movably mounted on the top of the reactor body 1 , and through holes 102 are formed in the interior of the end cover 101 . Stand blocks 6 are fixedly mounted on both sides of the bottom of the reactor body 1 .

[0029] Specifically, the reactor body 1 can be used to place the inner liner 3 to facilitate stirring, and then the reactor body 1 can be sealed using the end cover 101 . The through hole 102 can fix the pull block 303 to facilitate fixing the inner liner 3 .

[0030] In this embodiment, the pull block 303 is fixed by the through hole 102 to enhance stability.

[0031] In one embodiment, the motor 4 is fixedly mounted on the top of the end cover 101 , the shaft 401 is fixedly mounted on the output end of the motor 4 , and stirring rods 402 are fixedly mounted on both sides of the shaft 401 .

[0032] Specifically, the motor 4 can be used to drive the shaft 401 to rotate, and the stirring rod 402 rotates along with the shaft 401 , and the stirring rod 402 can be used to stir the raw materials.

[0033] In this embodiment, the stirring rod 402 stirs the raw materials to enhance stirring efficiency.

[0034] In one embodiment, the shaft 401 is penetrated by a discharge port 5 , and a draw plate 501 is movably installed inside the discharge port 5 .

[0035] Specifically, the mixed raw materials can be discharged through the discharge port 5. When discharge is required, the draw plate 501 is pulled out to discharge the raw materials.

[0036] In this embodiment, the draw plate 501 normally seals the discharge port 5 to prevent dust from entering the device.

[0037] In one embodiment, a vertical pole 601 is fixedly installed on the bottom of the vertical block 6 , and a placement plate 602 is fixedly installed on the bottom of the vertical pole 601 .

[0038] Specifically, the reactor body 1 can be limited by the vertical poles 601 , supported by the vertical poles 601 , and then the device can be placed on the ground by the placement plate 602 .

[0039] In this embodiment, the vertical pole 601 performs support work to improve stability.

[0040] In one embodiment, a placement slot 7 is fixedly provided on the top of the placement plate 602 , fixed blocks 701 are fixedly installed on both sides of the placement slot 7 , and a filter screen 702 is movably installed on the top of the placement slot 7 .

[0041] Specifically, the drawer 801 can be fixed by using the placement slot 7, and then the placement slot 7 can be clamped and fixed by using the fixing block 701, and then the raw materials discharged from the discharge port 5 can be collected and screened by using the filter net 702.

[0042] In this embodiment, the filter screen 702 screens the raw materials to enhance the fineness of the raw materials and facilitate subsequent processing.

[0043] In one embodiment, a slot 8 is fixedly provided at the bottom of the filter 702 , and a drawer 801 is movably installed inside the slot 8 .

[0044] Specifically, the drawer 801 can be fixed by using the card slot 8, and the raw materials can be collected through the drawer 801.

[0045] In this embodiment, after the drawer 801 is full, it can be pulled out using the pull bolt on the surface of the drawer 801.

[0046] When the high-efficiency stirring reactor of this embodiment is in use, the vertical rod 601 can be used to limit the reactor body 1, and the vertical rod 601 can be used for supporting work. Then, the placement plate 602 can be used to place the device on the ground, and then the reactor body 1 can be used to place the inner tank 3 for convenient stirring work. Then, the end cover 101 can be used to seal the reactor body 1, and the through hole 102 can be used to fix the pull block 303 for convenient fixing of the inner tank 3. Then, the pull block 303 can be used to place the inner tank 3 inside the reactor body 1, and the inner tank 3 can be supported by the placement block 304. Then, the first magnet 301 is used to cooperate with the second magnet 302 for adsorption, and then the inner tank 3 is fixed. Then, the motor 4 is used to drive the shaft 401 to rotate, and the stirring rod 402 rotates with the shaft 401. Then, the stirring rod 402 can be used to In order to stir the raw materials, the connecting rod 201 can be fixed by using the limiting plate 2, and the connecting rod 201 can be connected to the internal threaded hole next to the collection box 202, and the dissolved solvent is collected through the collection box 202. When stirring, the connecting rod 201 is rotated to rotate the collection box 202, and the solvent falls into the interior of the reactor body 1 through the collection hole 203, and decomposes with the raw materials through dissolution. Then, the stirred raw materials are discharged through the discharge port 5. When discharge is required, the extraction plate 501 is pulled out, and the drawer 801 is fixed by the placement slot 7. The placement slot 7 is then clamped and fixed by the fixing block 701. The raw materials discharged from the discharge port 5 can be collected by the filter net 702. The drawer 801 can be fixed by the card slot 8, and the raw materials are collected through the drawer 801.

[0047] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency stirred reactor, comprising a reactor body (1), characterized in that: Also includes: A limiting plate (2) is movably mounted on one side of the reactor body (1), a connecting rod (201) is fixedly mounted on the other side of the limiting plate (2), a collecting box (202) is movably mounted on the other side of the connecting rod (201), an internal threaded hole is penetrated through one side of the collecting box (202), a collecting hole (203) is penetrated through the top of the collecting box (202), an inner liner (3) is movably mounted inside the reactor body (1), a first magnet (301) is fixedly mounted on both sides of the inner liner (3), a second magnet (302) is movably mounted on both sides of the first magnet (301), a pulling block (303) is fixedly mounted on the top of the inner liner (3), and a placing block (304) is fixedly mounted on the bottom of the inner liner (3).

2. The high-efficiency stirred reactor according to claim 1, characterized in that: An end cover (101) is movably mounted on the top of the reactor body (1), and through holes (102) are provided inside the end cover (101). Stand blocks (6) are fixedly mounted on both sides of the bottom of the reactor body (1).

3. The high-efficiency stirred reactor according to claim 2, characterized in that: A motor (4) is fixedly mounted on the top of the end cover (101), a shaft (401) is fixedly mounted on the output end of the motor (4), and stirring rods (402) are fixedly mounted on both sides of the shaft (401).

4. The high-efficiency stirred reactor according to claim 3, characterized in that: The shaft (401) is provided with a discharge port (5) extending therethrough, and a draw plate (501) is movably installed inside the discharge port (5).

5. The high-efficiency stirred reactor according to claim 2, characterized in that: A vertical pole (601) is fixedly mounted on the bottom of the vertical block (6), and a placement plate (602) is fixedly mounted on the bottom of the vertical pole (601).

6. The high-efficiency stirred reactor according to claim 5, characterized in that: A placement groove (7) is fixedly provided on the top of the placement plate (602), fixed blocks (701) are fixedly installed on both sides of the placement groove (7), and a filter screen (702) is movably installed on the top of the placement groove (7).

7. The high-efficiency stirred reactor according to claim 6, characterized in that: The bottom of the filter screen (702) is fixedly provided with a card slot (8), and a drawer (801) is movably installed inside the card slot (8).

Citation Information

Patent Citations

  • Efficient stirring type reaction kettle

    CN214390135U