High-uniformity electrostatic spraying hanger for surface of elastic strip

By designing an electrostatic spray hanger with an adjustable fixed plate and spring bar hook structure, the problem of uneven spraying of spring bars of different shapes is solved, efficient and safe spraying effects are achieved, and spraying quality and production efficiency are improved.

CN223351925UActive Publication Date: 2025-09-19CAVA CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422683899.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-09-19
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

Existing electrostatic spray hangers cannot evenly spray spring bars of different shapes, and there are problems such as uneven spraying, poor rotation, and safety hazards.

Method used

An electrostatic spray hanger with high uniformity on the surface of elastic strips was designed. It adopts an adjustable fixing plate and elastic strip hook structure to ensure that the angle between the elastic strip and the beam is maintained at 120 degrees. The fixing plate is detachably connected through a combination of bolts and sliders to adapt to elastic strips of different shapes and sizes.

Benefits of technology

It achieves uniform spraying of elastic strips of different shapes, improves spraying quality and efficiency, reduces mechanical failures and safety risks, reduces uneven spraying and leakage, and reduces costs and labor intensity.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223351925U_ABST
    Figure CN223351925U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of spraying hanging pieces, and discloses an elastic strip surface high-uniformity electrostatic spraying hanging tool which comprises a long rod, a plurality of limiting grooves are formed in the outer surface of the long rod, a plurality of fixing plates are detachably arranged on the outer wall of the long rod, and sliding grooves are formed in the top faces of the fixing plates. A plurality of sliding blocks are arranged on the fixed plates, the sliding blocks are arranged on the fixed plates, the vertical section of each sliding groove is in a cross shape, a cross beam is fixedly connected to the ends, away from the long rod, of the fixed plates, and a plurality of elastic strip hooks are fixedly connected to the bottom face of the cross beam. One end of a sliding block is inserted into a limiting groove in a long rod, bolts on a plurality of fixing plates are rotated, one side of each bolt makes contact with one side of the sliding block, and due to the fact that the fixing plates are detachably fixed to the long rod, the elastic strips can be placed on the device as many as possible, the yield of the elastic strips sprayed each time is improved, and the distance between cross beams can be adjusted; and different types of elastic strips can be adapted.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of spray hangers, in particular to an electrostatic spray hanger with high uniformity on the surface of elastic strips. Background Art

[0002] Spring clips are crucial components in railway fasteners. Due to their exposed environment, spring clips installed on the track are prone to rust, making surface corrosion protection crucial. Numerous methods exist for protecting spring clips from corrosion. For electrostatically sprayed spring clips, the uniformity of the coating significantly impacts their corrosion resistance. Current hangers for electrostatic spraying compromise coating uniformity due to the interlocking of the spring clips. Furthermore, the contact area between the spring clip and the hook is too large, preventing spraying. Therefore, a new hanger is needed to address this issue.

[0003] According to the Chinese patent announcement number: CN207371746U, a spray hanger includes a main pole and an anti-slip hanging rod. The anti-slip hanging rod is H-shaped, the middle part of the anti-slip hanging rod is fixed on the main pole, and the end of the anti-slip hanging rod has a hanging piece. A number of supporting bars and anti-slip hanging rods are arranged in sequence from bottom to top along the length direction of the main pole, wherein the supporting bar is I-shaped, the supporting bar is arranged parallel to the anti-slip hanging rod, the middle part of the supporting bar is fixed on the main pole, and the end of the supporting bar and the hanging pieces on both sides of the anti-slip hanging rod respectively form support for the product.

[0004] In the above solution, the middle portion of the support bar is fixed to the main bar, and the ends of the support bar and the two side hanging pieces on the anti-slip hanging bar respectively form support for the product. However, the above solution still has the following disadvantages: although this method improves spraying efficiency to a certain extent, because the middle portion of the anti-slip hanging bar is fixed to the main bar, the position of the anti-slip hanging bar cannot be adjusted. This spraying method may not be sufficient to evenly spray the elastic bars of different shapes on the anti-slip hanging bar. Utility Model Content

[0005] The purpose of the utility model is to provide an electrostatic spraying hanger with high uniformity on the surface of elastic bars, which can solve the problem that the existing spraying method may not be enough to evenly spray elastic bars of different shapes on the anti-slip hanging rod.

[0006] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical solutions: an electrostatic spray hanger with high uniformity of elastic bar surface, comprising a long rod, a plurality of limit grooves are provided on the outer surface of the long rod, a plurality of fixed plates are detachably provided on the outer wall of the long rod, a slide groove is provided on the top surface of the plurality of fixed plates, the vertical section of the slide groove is a cross, a slider is provided for sliding inside the slide groove, the top surface of the slider passes through the slide groove and extends to the top of the fixed plate, the end of the slider close to the long rod is plugged into the inside of the limit groove, the end of the fixed plate away from the long rod is fixedly connected to a cross beam, and the bottom surface of the cross beam is fixedly connected to a plurality of elastic bar hooks.

[0007] Preferably, a threaded hole is opened on one side of several of the fixing plates, a bolt is rotatably provided inside the threaded hole, and one side of the bolt is in contact with one side of the sliding block.

[0008] Preferably, the angle between the plurality of spring bar hooks and the crossbeam is one hundred and twenty degrees.

[0009] Preferably, a first axial hole is formed through the top and bottom ends of the long rod, a long shaft is rotatably arranged inside the first axial hole, the top and bottom ends of the long shaft extend to the outside of the first axial hole, and one end of the long shaft is fixedly connected to a fixed hook.

[0010] Preferably, the bottom end of the long shaft is fixedly connected to a circular disc, and the bottom end of the long rod is in contact with the top surface of the circular disc.

[0011] Preferably, a second axial hole is provided on each of the fixing plates, and the fixing plates 3 can be detachably fixed on the long rod 1 .

[0012] Compared with the existing technology, the electrostatic spray hanger with high uniformity of the elastic strip surface using the above technical solution has the following beneficial effects:

[0013] 1. During use, first adjust the positions of several fixing plates on the long rod. After adjusting the positions, push the slider on the fixing plate so that one end of the slider is inserted into the limit slot on the long rod. Turn the bolts on several fixing plates so that one side of the bolt contacts the other side of the slider, so that several fixing plates are fixed on the long rod. Then put the elastic bars on the elastic bar hooks. Since the fixing plates can be detachably fixed on the long rod, the device can place as many elastic bars as possible, thereby increasing the output of elastic bars for each spraying. Since the distance between the crossbeams is adjustable, it can adapt to elastic bars of different types and sizes. For elastic bars with complex shapes, by changing the angle and position of the fixing plate on the long rod, the coating coverage is ensured to be uniform without dead angles, thereby improving the flatness and aesthetics of the coating and reducing the cost of spraying.

[0014] 2. During use, during the electrostatic spraying process, the spring clip hook maintains a 120-degree angle with the crossbeam. This design ensures that the workpiece rotates smoothly during the spraying process, effectively avoiding poor rotation or jamming caused by an angle that is too small, thereby improving overall work efficiency and spraying quality. When the spring clip hook is at a 120-degree angle with the crossbeam, the spring clip encounters less resistance during rotation, which helps reduce the occurrence of mechanical failures and extends the service life of the equipment. At the same time, because the device can rotate smoothly, the thickness of the sprayed coating can be more uniform, avoiding the problem of local over-thickness or over-thinness, further improving the spraying effect. The 120-degree angle design also helps to reduce dead angles during the spraying process, and the spray gun can more easily cover all areas of the spring clip, reducing missed spraying or uneven spraying. This not only improves the spraying quality, but also reduces the cost of rework and repairs;

[0015] 3. During use, the fixing plate is sleeved on the long rod through the second axis hole, and the connection between the fixing hook and the long rod is reduced. The use of the fixing hook reduces the chance of direct manual contact with the paint and equipment, reduces the risk of safety accidents caused by improper operation, thereby reducing labor intensity and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a perspective view of an embodiment.

[0017] Figure 2 This is a disassembled three-dimensional view of the fixing plate of the embodiment.

[0018] Figure 3 These are top and side plan views of the spring clip hook of the embodiment.

[0019] Figure 4 This is a three-dimensional diagram of the embodiment taken apart at the long axis.

[0020] Figure 5 It is a top plan view of the crossbeam and spring bar hooks of the embodiment.

[0021] In the figure: 1. Long rod; 2. Limiting groove; 3. Fixed plate; 4. Slide groove; 5. Slider; 6. Crossbeam; 7. Spring bar hook; 8. Threaded hole; 9. Bolt; 10. First axis hole; 11. Long axis; 12. Disc; 13. Second axis hole; 14. Fixed hook. DETAILED DESCRIPTION

[0022] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0023] like Figure 1-Figure 5As shown, an electrostatic spraying hanger with high uniformity of elastic bar surface comprises a long rod 1, a plurality of limiting grooves 2 are provided on the outer surface of the long rod 1, a plurality of fixing plates 3 are detachably provided on the outer wall of the long rod 1, a slide groove 4 is provided on the top surface of the plurality of fixing plates 3, the vertical section of the slide groove 4 is a cross, a slider 5 is provided for sliding inside the slide groove 4, the top surface of the slider 5 passes through the slide groove 4 and extends to the top of the fixing plate 3, the end of the slider 5 close to the long rod 1 is plugged into the inside of the limiting groove 2, a cross beam 6 is fixedly connected to the end of the fixing plate 3 away from the long rod 1, a plurality of elastic bar hooks 7 are fixedly connected to the bottom surface of the cross beam 6, a threaded hole 8 is provided on one side of the plurality of fixing plates 3, a bolt 9 is rotatably provided inside the threaded hole 8, one side of the bolt 9 is in contact with one side of the slider 5, and one end of the long shaft 11 is fixedly connected to a fixing hook 14.

[0024] After the fixing plate 3 is fixed on the long rod 1, the fixing plate 3 is fixed on the long rod 1. After the fixing plate 3 is fixed on the long rod 1, the fixing plate 3 is fixed on the long rod 1. After the fixing plate 3 is fixed on the long rod 1, the fixing plate 3 is fixed on the long rod 1. After the fixing plate 3 is fixed on the long rod 1, the fixing plate 3 is fixed on the long rod 1. After the fixing plate 3 is fixed on the long rod 1, the fixing plate 3 is fixed on the long rod 1. After the fixing plate 3 is fixed on the long rod 1, the fixing plate 3 is fixed on the long rod 1.

[0025] like Figures 1-4 As shown, the angle between the plurality of spring hooks 7 and the crossbeam 6 is one hundred and twenty degrees.

[0026] During use, during the electrostatic spraying process, the spring clip hook 7 maintains a 120-degree angle with the crossbeam 6. This design ensures smooth rotation of the workpiece during the spraying process, effectively avoiding poor rotation or jamming caused by an angle that is too small, thereby improving overall work efficiency and spraying quality. When the spring clip hook 7 and the crossbeam 6 are at a 120-degree angle, the spring clip encounters less resistance during rotation, which helps reduce mechanical failures and extends the service life of the equipment. At the same time, because the workpiece can rotate smoothly, the thickness of the sprayed coating can be more uniform, avoiding the problem of local over-thickness or over-thinness, further improving the spraying effect. The 120-degree angle design also helps reduce dead angles during the spraying process, allowing the spray gun to more easily cover all areas of the workpiece, reducing missed spraying or uneven spraying. This not only improves the spraying quality, but also reduces the cost of rework and repairs.

[0027] like Figures 1-4As shown, a first axial hole 10 is formed through the top and bottom ends of the long rod 1, and a long shaft 11 is rotatably arranged inside the first axial hole 10. The top and bottom ends of the long shaft 11 extend to the outside of the first axial hole 10, and the bottom end of the long shaft 11 is fixedly connected to a disc 12, and the bottom end of the long rod 1 is in contact with the top surface of the disc 12.

[0028] During use, the fixing plate 3 is sleeved on the long rod 1 through the second axial hole 13, and the fixing hook 14 is connected to the long rod 1. The use of the fixing hook 14 reduces the chance of direct manual contact with the paint and equipment, reduces the risk of safety accidents caused by improper operation, thereby reducing labor intensity and improving production efficiency.

[0029] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An electrostatic spraying hanger with high uniformity on the surface of a spring bar, comprising a long rod (1), characterized in that: The outer surface of the long rod (1) is provided with a plurality of limiting grooves (2), and the outer wall of the long rod (1) is detachably provided with a plurality of fixing plates (3). The top surfaces of the plurality of fixing plates (3) are provided with sliding grooves (4), and the vertical section of the sliding groove (4) is a cross. A slider (5) is provided inside the sliding groove (4) for sliding. The top surface of the slider (5) passes through the sliding groove (4) and extends to the top of the fixing plate (3). The slider (5) is plugged into the inner part of the limiting groove (2) at one end close to the long rod (1). A cross beam (6) is fixedly connected to the end of the fixing plate (3) away from the long rod (1), and a plurality of elastic hooks (7) are fixedly connected to the bottom surface of the cross beam (6).

2. The electrostatic spraying rack for high uniformity of the spring strip surface according to claim 1, characterized in that: A threaded hole (8) is provided on one side of a plurality of the fixing plates (3), a bolt (9) is rotatably provided inside the threaded hole (8), and one side of the bolt (9) contacts one side of the slider (5).

3. The electrostatic spraying rack with high uniformity on the surface of the spring strip according to claim 1, characterized in that: The angle between the plurality of spring bar hooks (7) and the crossbeam (6) is one hundred and twenty degrees.

4. The electrostatic spraying rack for high uniformity of spring strip surface according to claim 1, characterized in that: A first axial hole (10) is formed through the top and bottom ends of the long rod (1), a long shaft (11) is rotatably provided inside the first axial hole (10), the top and bottom ends of the long shaft (11) both extend to the outside of the first axial hole (10), and one end of the long shaft (11) is fixedly connected to a fixing hook (14).

5. The electrostatic spraying rack with high uniformity on the surface of the spring strip according to claim 4, characterized in that: The bottom end of the long shaft (11) is fixedly connected to a circular disc (12), and the bottom end of the long rod (1) is in contact with the top surface of the circular disc (12).

6. The electrostatic spraying rack with high uniformity on the surface of the spring strip according to claim 1, characterized in that: A second axial hole (13) is provided on each of the plurality of fixing plates (3), and the plurality of fixing plates (3) and the long rod (1) are sleeved.

Citation Information

Patent Citations

  • Spraying hanging tool

    CN207371746U