Uniform spraying device for ship pipeline

By setting a pulley and a spring on the rotating shaft to drive the cleaning brush to rotate at high speed, and using a fan to spray high-speed air to remove dust, the problem of impurities on the inner wall of the pipeline affecting the spraying quality is solved, and the cleaning of the inner wall of the pipeline and uniform spraying of paint are achieved.

CN223352009UActive Publication Date: 2025-09-19ZHOUSHAN JIEYI SHIP REPAIR CO LTD
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Patent Information

Application Number
CN202422537779.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-09-19
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

Existing spraying devices cannot effectively remove impurities from the inner wall of the pipe, resulting in poor spraying quality.

Method used

By setting a pulley and a spring on the rotating shaft to drive the cleaning brush to rotate at high speed, and using the fan to spray high-speed air to remove dust, combined with the nozzle to spray the paint evenly, the inner wall of the pipeline can be cleaned and sprayed.

Benefits of technology

It achieves effective cleaning of the inner wall of the pipe, improves the spraying quality and ensures uniform coating coverage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of spraying devices, in particular to a pipeline uniform spraying device for ships, which comprises a main shell, a fan is fixed inside one end of the main shell, a second end cover is mounted at one end of the main shell, and a plurality of exhaust ports are equidistantly arranged outside the second end cover. A mounting seat is arranged in the center of one end of the second end cover, a rotating shaft is movably mounted in the mounting seat, a second belt pulley is fixed to the center of the rotating shaft, a transmission belt is mounted outside the second belt pulley, a rectangular pipe is mounted at one end of the rotating shaft, and a spring is arranged in the rectangular pipe; and a movable rod is arranged at one end of a spring in the rectangular pipe, a third mounting frame is fixed to one end of the movable rod, and a second rotating driving piece is fixed to one end of the third mounting frame, the spraying device can clean the inner wall of the pipeline, and the problem that the spraying quality is affected due to the fact that foreign matter exists on the inner wall of the pipeline is solved.
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Description

Technical Field

[0001] The utility model relates to the field of spraying devices, in particular to a uniform spraying device for ship pipelines. Background Art

[0002] Ship pipe fittings are a vital component of the ship system. They are responsible for connecting various pipelines inside and outside the hull to ensure the smooth flow of fluids such as seawater, fresh water, fuel, lubricating oil and exhaust gas. These pipe fittings must not only withstand the complex and changeable environmental pressure at sea, but also have to have good corrosion resistance, vibration resistance and sealing properties. Ship pipe fittings usually need to be sprayed with a protective layer on the surface during production, and some special pipes are usually also sprayed inside. Therefore, a spraying device is required.

[0003] The patent document with announcement number CN221558813U discloses an automatic spraying machine for ship piping, wherein a pushing assembly is provided on the left side of the upper end of the base, and four supporting legs are fixedly installed on the right part of the upper end of the base, the pushing assembly includes a vertical plate, the left end of the vertical plate is fixedly installed with an electric telescopic rod, the right end of the electric telescopic rod is fixedly installed with a push plate, the upper ends of the four supporting legs are commonly fixedly installed with a connecting plate, the upper end of the connecting plate is provided with a spraying assembly, a cleaning assembly is provided on the middle side of the upper end of the base, and a pipe body is provided above the base. When the electric telescopic rod is extended and retracted, the above structure pushes the push plate to move to the right and contacts the pipe body, pushing the pipe body to move from left to right, and when the cylinder is extended and retracted, the arc-shaped frosting plate is pushed downward to contact the surface of the pipe body, and the arc-shaped frosting plate cooperates with the arc-shaped cleaning plate to scrape off impurities attached to the surface of the pipe body to ensure the quality of the sprayed finished product, but the following deficiencies still exist.

[0004] When the spraying device in the above patent document is spraying on the pipeline, although it can remove impurities on the pipeline surface through the cleaning component, it cannot remove residual impurities on the inner wall of the pipeline, which leads to poor spraying quality of the inner wall of the pipeline. Therefore, a uniform spraying device for ship pipelines is proposed to solve the above problem. Utility Model Content

[0005] In response to the above problems, a uniform spraying device for ship pipes is provided, which comprises the following steps: a rotating shaft is movably installed inside a mounting seat, and the bottom end of the rectangular tube is mounted on one end of a spray head through a fixing member; a second pulley is then provided on the outside of the rotating shaft, and the second pulley is movably connected to the first pulley through a transmission belt, so that the first rotating driving member drives the first pulley to rotate while driving the second pulley to rotate through the transmission belt, and then the second pulley drives the rotating shaft to rotate, so that the rotating shaft drives the rectangular tube to rotate; a spring is provided inside the rectangular tube so that the spring pushes the movable rod to extend outward, and then the movable rod drives the third mounting bracket, so that the cleaning brush provided on the inside of the third mounting bracket contacts the inner wall of the pipe, and the cleaning brush rotates at high speed under the drive of the second rotating driving member to clean the inner wall of the pipe; at the same time, a fan provided inside one end of the main shell drives air to be quickly ejected through the exhaust port provided on the outside of the second end cover, so that the high-speed flowing air removes the dust produced during cleaning, thereby realizing that the spraying device can clean the inner wall of the pipe, and solving the problem that foreign matter on the inner wall of the pipe affects the spraying quality.

[0006] In order to solve the problems of the prior art, the utility model provides a uniform spraying device for ship pipes, comprising a main shell, a fan is fixed inside one end of the main shell, a second end cover is installed at one end of the main shell, a plurality of exhaust ports are equidistantly arranged on the outside of the second end cover, a mounting seat is provided at the center of one end of the second end cover, a rotating shaft is movably installed inside the mounting seat, and a second pulley is fixed at the center of the rotating shaft, a transmission belt is installed on the outside of the second pulley, and a rectangular tube is installed at one end of the rotating shaft, a spring is provided inside the rectangular tube, and one end of the spring inside the rectangular tube is provided There is a movable rod, one end of the movable rod is fixed with a third mounting bracket, and one end of the third mounting bracket is fixed with a second rotating drive member, and the output end of the second rotating drive member is provided with a cleaning brush, and the bottom of one end of the main shell is fixed with a first rotating drive member, and the output end of the first rotating drive member is provided with a first pulley that can be movably connected to the transmission belt, so that the cleaning brush rotates at high speed under the drive of the second rotating drive member to clean the inner wall of the pipeline, and then the fan drives the air to be quickly ejected through the exhaust port set on the outside of the second end cover, so that the high-speed flowing air can remove the dust produced during cleaning.

[0007] As a technical solution of the present invention, a first end cover is installed at the other end of the main shell, a spray assembly is fixed at the center of the first end cover, and a number of spray heads for spraying are equidistantly arranged on the outside of one end of the spray assembly so that the spray heads can evenly spray the paint inside the spray assembly onto the inner wall of the pipe.

[0008] As a technical solution of the present invention, a paint storage box is fixed to the interior of the other end of the main shell through a limit member, a booster pump is provided at one end of the paint storage box, and a delivery pipe that can be connected to the spray assembly is provided at the bottom of the other end of the paint storage box, so that when the booster pump pressurizes the interior of the paint storage box, the paint stored in the paint storage box is delivered to the interior of the spray assembly through the delivery pipe.

[0009] As a technical solution of the present invention, several filtering air filter elements are equidistantly arranged on the outside of one end of the main shell, so that when the fan is started, the external air can enter the interior of the main shell after being filtered through the air filter element, thereby avoiding dust accumulation inside the main shell.

[0010] As a technical solution of the present invention, several third fixing frames are equidistantly arranged on the outside of one end of the main shell, and a foldable second telescopic component is movably installed on the inner side of the third fixing frame, and a second mounting frame is provided at the output end of the second telescopic component, and a stepper motor is fixed on the side of the second mounting frame. A driving wheel is provided on the outside of the output end of the stepper motor so that the second telescopic component drives the driving wheel to abut against the inner wall of the pipe through the second mounting frame. When the stepper motor drives the stepping driving wheel to rotate, the spraying device can move at a uniform speed.

[0011] As a technical solution of the present utility model, several second fixing frames are fixed at the center of the outside of the main shell, and third telescopic components are movably provided at both ends of the inner side of the second fixing frames. The output end of the third telescopic component is fixed with a connecting piece, and one group of the connecting pieces is movably installed on the connecting piece at the bottom of the second telescopic component, so that the third telescopic component can drive the second telescopic component to expand or retract through the connecting piece.

[0012] As a technical solution of the present utility model, a first fixing frame is provided on the outside of the first end cover, the bottom of which is movably connected to another group of connecting parts. A first telescopic assembly is movably installed on the inside of the first fixing frame. A first mounting frame is fixed to the output end of the first telescopic assembly, and a driven wheel is rotatably installed on the inside of the first mounting frame, so that the first telescopic assembly drives the driven wheel to abut against the inner wall of the pipe through the first mounting frame, thereby enabling the first telescopic assembly, the first mounting frame and the driven wheel to cooperate to support the other end of the spraying device.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] The present application is implemented by movably installing a rotating shaft inside the mounting seat, and the bottom end of the rectangular tube is installed with one end of the spray head through a fixing member, and then a second pulley is provided on the outside of the rotating shaft, and the second pulley is movably connected to the first pulley through a transmission belt, so that the first rotating driving member drives the first pulley to rotate and drives the second pulley to rotate through the transmission belt, and then the second pulley drives the rotating shaft to rotate, so that the rotating shaft drives the rectangular tube to rotate, and a spring is provided inside the rectangular tube so that the spring pushes the movable rod to extend outward, thereby enabling the movable rod to drive the third mounting bracket so that the cleaning brush provided on the inside of the third mounting bracket contacts the inner wall of the pipe, and the cleaning brush rotates at a high speed under the drive of the second rotating driving member to clean the inner wall of the pipe, and at the same time, the fan provided inside one end of the main shell drives air to be quickly sprayed through the exhaust port provided on the outside of the second end cover, so that the high-speed flowing air removes the dust produced during cleaning, thereby realizing that the spraying device can clean the inner wall of the pipe, and solves the problem that foreign matter on the inner wall of the pipe affects the spraying quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a stereoscopic diagram of a uniform spraying device for ship pipes.

[0016] Figure 2 The figure is a bottom view of a uniform spraying device for ship pipes.

[0017] Figure 3 yes Figure 2 Cross-sectional view at AA in the middle.

[0018] Figure 4 This is an exploded view of a uniform spraying device for ship pipes.

[0019] Figure 5 yes Figure 1 A in the enlarged view.

[0020] 1. The numbering in the figure is: 1. main shell; 11. first end cover; 111. first fixed frame; 112. first telescopic assembly; 113. first mounting frame; 114. driven pulley; 12. air filter element; 13. second fixed frame; 14. third fixed frame; 15. second telescopic assembly; 16. second mounting frame; 17. stepping motor; 18. driving pulley; 19. third telescopic assembly; 191. connecting piece; 2. paint storage tank; 21. booster pump; 22. delivery pipe; 23. spray assembly; 24. nozzle; 3. first rotating drive member; 31. first pulley; 4. fan; 5. second end cover; 51. exhaust port; 52. mounting seat; 53. cleaning brush; 54. rotating shaft; 55. spring; 56. rectangular tube; 57. movable rod; 58. third mounting frame; 59. second rotating drive member; 6. second pulley; 61. transmission belt. DETAILED DESCRIPTION

[0021] In order to further understand the features, technical means, specific objectives and functions achieved by the present invention, the present invention is described in further detail below in conjunction with the accompanying drawings and specific implementation methods.

[0022] See also Figure 1-Figure 5 As shown, a uniform spraying device for ship pipelines includes a main shell 1, a fan 4 is fixed inside one end of the main shell 1, a second end cover 5 is installed at one end of the main shell 1, a plurality of exhaust ports 51 are equidistantly arranged on the outside of the second end cover 5, a mounting seat 52 is provided at the center of one end of the second end cover 5, a rotating shaft 54 ​​is movably installed inside the mounting seat 52, and a second pulley 6 is fixed at the center of the rotating shaft 54, a transmission belt 61 is installed on the outside of the second pulley 6, and a rectangular tube 56 is installed at one end of the rotating shaft 54, a spring 55 is provided inside the rectangular tube 56, and a movable rod 57 is provided at one end of the spring 55 inside the rectangular tube 56, a third mounting bracket 58 is fixed at one end of the movable rod 57, and a second rotary drive member 59 is fixed at one end of the third mounting bracket 58, and a cleaning brush 53 is provided at the output end of the second rotary drive member 59, and a first rotary drive member 3 is fixed at the bottom of one end of the main shell 1, and a first pulley 31 that can be movably connected to the transmission belt 61 is provided at the output end of the first rotary drive member 3.

[0023] During use, the rotating shaft 54 ​​is movably installed inside the mounting seat 52, and the bottom end of the rectangular tube 56 is mounted on one end of the nozzle 24 through a fixing member. Then, a second pulley 6 is set on the outside of the rotating shaft 54, and then the second pulley 6 is movably connected to the first pulley 31 through a transmission belt 61, so that the first rotating driving member 3 drives the first pulley 31 to rotate while driving the second pulley 6 to rotate through the transmission belt 61, and then the second pulley 6 drives the rotating shaft 54 ​​to rotate, so that the rotating shaft 54 ​​drives the rectangular tube 56 to rotate, and a spring 55 is set inside the rectangular tube 56 so that the spring 55 pushes the movable rod 57 to extend outward, thereby driving the movable rod 57 to drive the third mounting bracket 58, so that the cleaning brush 53 set on the inside of the third mounting bracket 58 contacts the inner wall of the pipe, and the cleaning brush 53 rotates at high speed under the drive of the second rotating driving member 59 to clean the inner wall of the pipe. At the same time, the fan 4 set inside one end of the main shell 1 drives air to be quickly ejected through the exhaust port 51 set outside the second end cover 5, so that the high-speed flowing air removes the dust produced during cleaning.

[0024] See also Figure 1-Figure 5 As shown, a first end cover 11 is installed at the other end of the main shell 1, a spray assembly 23 is fixed at the center of the first end cover 11, and a plurality of spray heads 24 for spraying are equidistantly arranged outside one end of the spray assembly 23.

[0025] When in use, the spray assembly 23 is installed at the center of the first end cover 11, and a nozzle 24 is provided at the output end of the spray assembly 23, so that the nozzle 24 evenly sprays the paint inside the spray assembly 23 to the inner wall of the pipe.

[0026] See also Figure 2 、 Figure 3 and Figure 4 As shown, a paint storage box 2 is fixed inside the other end of the main shell 1 through a limit piece, a booster pump 21 is provided at one end of the paint storage box 2, and a delivery pipe 22 that can be connected to the spray assembly 23 is provided at the bottom of the other end of the paint storage box 2.

[0027] When in use, a paint storage box 2 is set inside the main shell 1, a booster pump 21 is set at the end of the paint storage box 2, and a delivery pipe 22 that can be connected to the spray assembly 23 is set at the bottom of the front end of the paint storage box 2, so that when the booster pump 21 pressurizes the interior of the paint storage box 2, the paint stored in the paint storage box 2 is delivered to the interior of the spray assembly 23 through the delivery pipe 22.

[0028] See also Figure 1 、 Figure 2 and Figure 4 As shown, a plurality of air filter elements 12 for filtering are equidistantly arranged on the outside of one end of the main housing 1 .

[0029] When in use, by fixing the air filter 12 to the outside of one end of the main shell 1, when the fan 4 is started, the external air is filtered through the air filter 12 and enters the interior of the main shell 1, avoiding dust accumulation inside the main shell 1.

[0030] See also Figure 2 、 Figure 3 and Figure 4 As shown, a number of third fixing frames 14 are equidistantly arranged on the outside of one end of the main shell 1, and a foldable second telescopic component 15 is movably installed on the inner side of the third fixing frame 14, and a second mounting frame 16 is provided at the output end of the second telescopic component 15, and a stepping motor 17 is fixed to the side of the second mounting frame 16, and a driving wheel 18 is provided on the outside of the output end of the stepping motor 17.

[0031] During use, the second telescopic assembly 15 is movably mounted on the inner side of the third fixed frame 14, and the second mounting frame 16 is fixed to the output end of the second telescopic assembly 15, and a driving wheel 18 that drives the stepper motor 17 to rotate is provided on one side of the second mounting frame 16, so that the second telescopic assembly 15 drives the stepper motor 17 to abut against the inner wall of the pipe through the second mounting frame 16, and when the stepper motor 17 drives the driving wheel 18 to rotate, the spraying device can move at a constant speed.

[0032] See also Figure 1 and Figure 4As shown, several second fixing frames 13 are fixed at the center of the outside of the main shell 1, and third telescopic components 19 are movably provided at both ends of the inner side of the second fixing frames 13. Connectors 191 are fixed to the output ends of the third telescopic components 19, and one group of connectors 191 is movably installed on the connector 191 at the bottom of the second telescopic component 15.

[0033] During use, two groups of third telescopic assemblies 19 are movably mounted on both ends of the inner side of the second fixed frame 13, and the output end of one group of the third telescopic assemblies 19 is movably connected to the bottom of the second telescopic assembly 15 through the connecting piece 191, so that the third telescopic assembly 19 drives the second telescopic assembly 15 to expand or retract through the connecting piece 191.

[0034] See also Figure 1 and Figure 4 As shown, the outside of the first end cover 11 is provided with a first fixed frame 111 whose bottom is movably connected to another set of connecting parts 191, and a first telescopic component 112 is movably installed on the inner side of the first fixed frame 111. The output end of the first telescopic component 112 is fixed with a first mounting frame 113, and a driven wheel 114 is rotatably installed on the inner side of the first mounting frame 113.

[0035] During use, a number of first fixing frames 111 are arranged on the outside of the first end cover 11, and the first telescopic assembly 112 is movably mounted on the inner side of the first fixing frame 111, and another group of third telescopic assemblies 19 are movably connected to the bottom of the first telescopic assembly 112 through the connecting piece 191, so that the other group of third telescopic assemblies 19 drives the first telescopic assembly 112 to expand or retract through the connecting piece 191, and then a first mounting frame 113 is arranged at the output end of the first telescopic assembly 112, and a driven wheel 114 is rotatably arranged on the inner side of the first mounting frame 113, so that the first telescopic assembly 112 drives the driven wheel 114 to abut against the inner wall of the pipe through the first mounting frame 113, so that the first telescopic assembly 112, the first mounting frame 113 and the driven wheel 114 cooperate to support the other end of the spraying device.

[0036] The above embodiments merely represent one or several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A uniform spraying device for ship pipes, comprising a main housing (1), characterized in that: A fan (4) is fixed inside one end of the main housing (1), a second end cover (5) is installed at one end of the main housing (1), a plurality of exhaust ports (51) are equidistantly arranged on the outside of the second end cover (5), a mounting seat (52) is provided at the center of one end of the second end cover (5), a rotating shaft (54) is movably installed inside the mounting seat (52), and a second pulley (6) is fixed at the center of the rotating shaft (54), a transmission belt (61) is installed on the outside of the second pulley (6), and a rectangular tube (56) is installed at one end of the rotating shaft (54), and the rectangular tube ( 56) is provided with a spring (55), and one end of the spring (55) inside the rectangular tube (56) is provided with a movable rod (57), one end of the movable rod (57) is fixed with a third mounting bracket (58), and one end of the third mounting bracket (58) is fixed with a second rotary drive member (59), and the output end of the second rotary drive member (59) is provided with a cleaning brush (53), and the bottom of one end of the main shell (1) is fixed with a first rotary drive member (3), and the output end of the first rotary drive member (3) is provided with a first pulley (31) that can be movably connected to the transmission belt (61).

2. A uniform spraying device for ship pipes according to claim 1, characterized in that: A first end cover (11) is installed at the other end of the main housing (1), a spray assembly (23) is fixed at the center of the first end cover (11), and a plurality of spray heads (24) for spraying are equidistantly arranged outside one end of the spray assembly (23).

3. A uniform spraying device for ship pipes according to claim 1, characterized in that: A paint storage box (2) is fixed inside the other end of the main housing (1) via a limiter, a booster pump (21) is provided at one end of the paint storage box (2), and a delivery pipe (22) capable of communicating with a spray assembly (23) is provided at the bottom of the other end of the paint storage box (2).

4. A uniform spraying device for ship pipes according to claim 1, characterized in that: A plurality of filtering air filter elements (12) are equidistantly arranged on the outside of one end of the main housing (1).

5. A uniform spraying device for ship pipes according to claim 1, characterized in that: A plurality of third fixing frames (14) are equidistantly arranged on the outside of one end of the main housing (1), and a foldable second telescopic assembly (15) is movably installed on the inner side of the third fixing frame (14), and a second mounting frame (16) is arranged at the output end of the second telescopic assembly (15), and a stepping motor (17) is fixed on the side of the second mounting frame (16), and a driving wheel (18) is arranged on the outside of the output end of the stepping motor (17).

6. A uniform spraying device for ship pipes according to claim 1, characterized in that: A plurality of second fixing frames (13) are fixed at the center of the exterior of the main housing (1), and third telescopic assemblies (19) are movably provided at both ends of the inner side of the second fixing frames (13). Connecting members (191) are fixed to the output ends of the third telescopic assemblies (19), and one group of the connecting members (191) is movably mounted on the connecting member (191) at the bottom of the second telescopic assemblies (15).

7. A uniform spraying device for ship pipes according to claim 2, characterized in that: The first end cover (11) is provided with a first fixing frame (111) on the outside thereof, the bottom of which is movably connected to another group of connecting members (191); a first telescopic assembly (112) is movably mounted on the inside of the first fixing frame (111); a first mounting frame (113) is fixed to the output end of the first telescopic assembly (112); and a driven wheel (114) is rotatably mounted on the inside of the first mounting frame (113).

Citation Information

Patent Citations

  • Automatic spraying machine for ship piping system

    CN221558813U